CN105115997A - Nondestructive testing device - Google Patents

Nondestructive testing device Download PDF

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Publication number
CN105115997A
CN105115997A CN201510554326.3A CN201510554326A CN105115997A CN 105115997 A CN105115997 A CN 105115997A CN 201510554326 A CN201510554326 A CN 201510554326A CN 105115997 A CN105115997 A CN 105115997A
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China
Prior art keywords
axis
slide rail
axis slide
arm
fixed
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CN201510554326.3A
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Chinese (zh)
Inventor
孙洋
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Suzhou Conmix Automation Equipment Co Ltd
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Suzhou Conmix Automation Equipment Co Ltd
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Priority to CN201510554326.3A priority Critical patent/CN105115997A/en
Publication of CN105115997A publication Critical patent/CN105115997A/en
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Abstract

The invention relates to the field of nondestructive testing, and discloses a nodestructive testing device. A Y-axis sliding rail (3) is horizontally fixed on a base (1), an X-axis sliding rail (2) is in sliding connection with the Y-axis sliding rail (3), a bracket (6) is fixed on the X-axis sliding rail, a Z-axis sliding rail (4) is fixed on the bracket, a C-shaped arm (5) is rotatably connected with a fixed block (7), the fixed block is in sliding connection with the Z-axis sliding rail (4), a drive mechanism is in driving connection with the bracket and the C-shaped arm through a transmission mechanism, an X-ray machine is fixed on the upper end of the C-shaped arm, and an X-ray flat panel detector (9) is positioned right below the X-ray machine (8) and is fixed at the lower end of the C-shaped arm (5). During testing, an objective table (10) which is capable of horizontally moving moves between the X-ray machine and the X-ray flat panel detector. When the nodestructive testing device is used for detecting different side surfaces and angles of one workpiece, the workpiece does not need to be moved, only a light source needs to be moved, the operation is portable and convenient, the application range is wide, the detection and positioning are rapid, and the detection efficiency is high.

Description

Non-destructive detecting device
Technical field
The present invention relates to industrial flaw detection and field of non destructive testing, particularly a kind of non-destructive detecting device based on X ray.
Background technology
The industrial principle of X-ray check that utilizes is: when X ray is absorbed by material, the molecular breakdown of component can be made to become negative ions, be called ionizing event, and the number of ion and the X ray amount of material absorbing are directly proportional.Produce ionizing event by air or other material, the degree utilizing instrument measurement to ionize just can calculate the amount of X ray.Convert digital signal to by imager, then carry out sentencing figure, mark, storage etc. after being reduced into image by CASE(Computer Aided Software Engineering).
Current X-ray detecting equipment is all according to industry customization substantially, can not adapt to new specification of workpieces, the change of other factors such as size, and therefore, limitation is very large.If detect a new workpiece, just need again to buy checkout equipment, all costly, this will increase the operating cost of enterprise to general checkout equipment, and takes time and effort; Structure is in disorder, takes up room comparatively large, mobile inconvenience; In addition, when using traditional checkout equipment, if desired detect not ipsilateral and the angle of same workpiece, will workpiece be moved, add that workpiece is too huge sometimes, therefore operate very difficult.
Summary of the invention
goal of the invention:for problems of the prior art, the invention provides a kind of non-destructive detecting device, when detecting not ipsilateral and the angle of same workpiece, without the need to travelling workpiece, only needing mobile light source, operating light, applied widely.
technical scheme:the invention provides a kind of non-destructive detecting device, the objective table comprising base, X-axis slide rail, Y-axis slide rail, Z axis slide rail, the C-arm that can rotate in vertical plane, support, fixed block, driving mechanism, gear train, X-ray machine, X-ray flat panel detector and can move horizontally; Described Y-axis slide rail is horizontally fixed on described base, described X-axis slide rail is slidably connected with described Y-axis slide rail and mutually vertical, described support is fixed on described X-axis slide rail, described Z axis slide rail is fixing on the bracket and perpendicular to described base, described C-arm and described fixed block are rotationally connected, and described fixed block and described Z axis slide rail are slidably connected; Described driving mechanism to be driven with described support and described C-arm by described gear train and is connected; Described X-ray machine is fixed on the upper end of described C-arm, and described X-ray flat panel detector to be positioned at immediately below described X-ray machine and to be fixed on the lower end of described C-arm; When detecting, described objective table can move between described X-ray machine and described X-ray flat panel detector.
Further, described driving mechanism comprises X-axis servomotor, Y-axis servomotor, Z axis servomotor and C axle servomotor, and described gear train comprises X-axis drive link, Y-axis drive link, Z-axis transmission bar and C through-drive bar; Described X-axis servomotor is connected with described carriage drive by described X-axis drive link, described Y-axis servomotor is connected with described carriage drive by described Y-axis drive link, described Z axis servomotor is driven with described fixed block be connected by described Z-axis transmission bar, and described C axle servomotor to be driven with described C-arm by described C through-drive bar and is connected.The axial slide rail of X, Y, Z tri-in the present invention and the rotation of C-arm drive respectively by a servomotor and a drive link, so can move by four axles simultaneously, namely four-axle linked, compared to traditional single shaft, Dual-spindle linked, the position of X-ray machine (i.e. light source) can be adjusted more rapidly, carry out secondary or repeated detection, greatly save the time of detection.
Further, described non-destructive detecting device also comprises protective lead room, and it is outside that described X-axis slide rail, described Y-axis slide rail, described Z axis slide rail, described C-arm, described support, described fixed block, described X-ray machine and described X-ray flat panel detector are all positioned at described protective lead room; Before detection, described objective table is positioned at described protective lead room; When detecting, described objective table is moved between described X-ray machine and described X-ray flat panel detector by the shield door in described protective lead room.Operative employee and light source effectively keep apart by arranging of protective lead room, at objective table, workpiece to be detected is sent to after between X-ray machine and X-ray flat panel detector, shield door is closed, and then driving mechanism carries out moving and rotating C-arm according to the program set, after C-arm arrives precalculated position and adjusts shooting angle, X-ray machine (i.e. light source) is opened and detection of taking pictures automatically, is stored into immediately in the middle of computing machine; Detect complete after, shield door is opened automatically, and the workpiece detected removes and checks next workpiece to be detected by objective table automatically, by that analogy, effectively avoids light source to the radiation of operative employee's health.
Further, described non-destructive detecting device also comprises man-machine interaction control device, and it is outside that described man-machine interaction control device is fixed on described protective lead room.Man-machine interaction control device and protective lead room are fixed together, and facilitate moving integrally of equipment.
Further, the side in described protective lead room is also provided with maintenance door.The setting of maintenance door is convenient to user and is carried out Installation and Debugging and maintenance to equipment.
Further, described maintenance door is provided with self-locking mechanism, moves to after between described X-ray machine and described X-ray flat panel detector at described objective table, and described self-locking mechanism is automatically by locked for described maintenance door.Self-locking mechanism can effectively prevent user from opening the radiation injury that maintenance door is subject to light source when equipment runs.
Preferably, described objective table is rotating disc type objective table or drum-type objective table.The objective table of rotating disc type and drum-type makes place work piece can full automation, reduces human cost.
beneficial effect:x-ray machine in the present invention and X-ray flat panel detector are separately fixed at the upper and lower side of C-arm, and this C-arm can in vertical plane clockwise or rotate counterclockwise, workpiece to be detected is moved between X-ray machine and X-ray flat panel detector by objective table and detects, when needing not ipsilateral and the angle detecting workpiece to be detected, only need control driving mechanism drives C-arm counterclockwise or turn clockwise by gear train, now X-ray machine and X-ray flat panel detector also just and then rotate, namely the rotation of light source and ray detector is achieved, so just can realize carrying out multi-faceted defects detection when workpiece to be detected is motionless to it, accurately search and location defect, the geometric position of flaw point (or region), judge more accurate, intuitively, the adaptive faculty of this equipment to all kinds of workpiece can be increased substantially, expand the limitation of this equipment use industry, especially advantage of the present invention is more highlighted when the larger inconvenience of workpiece to be detected is mobile, operate more simply light, in addition, X-ray machine in the present invention and X-ray flat panel detector also can carry out changing to adapt to different workpiece according to testing requirement, C-arm also can move forward and backward up and down, and applicability is more extensive, this compact equipment, small volume, takes up room little, moves, carries more for convenience.
Accompanying drawing explanation
Fig. 1 is the perspective view of non-destructive detecting device;
Fig. 2 is the side view of non-destructive detecting device.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
embodiment 1:
Present embodiments provide for a kind of non-destructive detecting device, as illustrated in fig. 1 and 2, this equipment is primarily of base 1, X-axis slide rail 2, Y-axis slide rail 3, Z axis slide rail 4, C-arm 5, support 6, fixed block 7, driving mechanism, gear train, X-ray machine 8, X-ray flat panel detector 9 and objective table 10 form, Y-axis slide rail 3 is horizontally fixed on base 1, X-axis slide rail 2 and Y-axis slide rail 3 are mutually vertical and be slidably connected, support 6 is fixed on X-axis slide rail 2, Z axis slide rail 4 is fixing on the frame 6 and vertical with base 1, fixed block 7 and Z axis slide rail 4 are slidably connected, C-arm 5 is rotated and is fixed on fixed block 7, and C-arm 5 place plane when initial under state perpendicular to base 1 place plane, driving mechanism to be driven with support 6 and C-arm 5 by gear train and is connected, C-arm 5 can under the driving of driving mechanism in vertical plane clockwise or be rotated counterclockwise, support 6 can along X-axis slide rail 2 and Y-axis slide rail about 3 under the driving of driving mechanism, slide anteroposterior, and then drive C-arm about 5, movable, fixed block 7 can slide up and down along Z axis slide rail 4 under the driving of driving mechanism, and then drive C-arm 5 to move up and down, C-arm 5 can under the driving of driving mechanism in vertical plane clockwise or rotate counterclockwise, X-ray machine 8 and X-ray flat panel detector 9 are separately fixed at the upper and lower side of C-arm 5, and the two central point on the same line, objective table 10 can move in the horizontal direction, and when detecting, objective table 10 carries workpiece movable to be detected between X-ray machine 8 and X-ray flat panel detector 9.
Before detection, except objective table 10, other above-mentioned each parts all can be arranged on inside, protective lead room 11, when detecting, objective table 10 carries workpiece 100 to be detected and moves in protective lead room 11, between X-ray machine 8 and X-ray flat panel detector 9 from the shield door 111 in protective lead room 11; Also maintenance door is offered, so that user carries out installation and maintenance to equipment in the side in protective lead room 11; When running to prevent equipment, user opens maintenance door because of carelessness and is subject to radiation of light source, maintenance door can also arrange self-locking mechanism, carry workpiece 100 to be detected at objective table 10 to move to after between X-ray machine 8 and X-ray flat panel detector 9, self-locking mechanism can be automatically locked by maintenance door; Also be fixed with man-machine interaction control device in outside, protective lead room 11, be convenient to user control device.
Above-mentioned objective table 10 preferably uses rotating disc type or drum-type objective table, and be convenient to robotization, efficiency is high.
The principle of work of present embodiment is as follows:
Workpiece 100 to be detected is placed on objective table 10, objective table 10 carries workpiece 100 to be detected and enters inside, protective lead room 11 from the shield door 111 in protective lead room 11, after between X-ray machine 8 and X-ray flat panel detector 9, shield door 111 is closed, maintenance door is automatically locked, then driving mechanism by gear train according to the programmed control support 6 set on X-axis slide rail 2 and Y-axis slide rail 3 left and right, move forward and backward and reach predeterminated position, control fixed block 7 and move up and down predeterminated position on Z axis slide rail 4, and control C-arm 5 in vertical plane clockwise or be rotated counterclockwise to make X-ray machine 8 to aim at face that workpiece 100 to be detected needs to detect or angle, then open X-ray machine 8 automatically to open and carry out shot detection to workpiece 100 to be detected, with by testing result and picture transmission in human-computer interactive control equipment, after detection, shield door 111 is opened automatically, workpiece complete after testing transfers out and is come in by workpiece movable to be detected for the next one by objective table 10 automatically, so repeatedly.
Can in vertical direction clockwise or the design of the C-arm 5 be rotated counterclockwise in present embodiment, make this equipment can carry out shot detection when not moving to be detected workpiece 100 to each side of workpiece 100 to be detected and angle, avoid the situation due to the excessive mobile inconvenience of workpiece to occur, adaptability is more extensive.
In present embodiment, X-ray machine 8 can adopt high tolerance x-ray system, 0 ~ 160kv voltage, and 0 ~ 3mA current adjustment saves, to adapt to the workpiece of unlike material and density; The more advanced plc servomechanism that have employed, can the data of the multiple position of disposable storage, therefore can carry out disposable detection to multiple positions of a workpiece; Adopt advanced host computer and plc communication protocol, eliminate the defect of artificial cognition workpiece, workpiece 100 to be detected is placed, shield door 111 is closed, light source is taken pictures, support 6 moves and all automatically completes, and drastically increases detection efficiency, and reduces cost of labor.
embodiment 2:
Present embodiment is the further improvement of embodiment 1, main improvements are: because the rotation of the movement of support 6 and C-arm 5 is completed by a servomotor in embodiment 1, the movement of support 6 on X-axis slide rail 2 and Y-axis slide rail 3, the rotation of the movement of fixed block 7 on Z axis slide rail 4 and C-arm 5 can only successively be carried out, so location is slower, detection efficiency is low, and the support in present embodiment is at X-axis slide rail 2, movement on Y-axis slide rail 3 and Z axis slide rail 4 and the rotation of C-arm 5 can be carried out simultaneously, greatly save positioning time, detection efficiency is higher.
Specifically, driving mechanism in present embodiment is by X-axis servomotor, Y-axis servomotor, Z axis servomotor and C axle servomotor composition, gear train is by X-axis drive link, Y-axis drive link, Z-axis transmission bar and C through-drive bar composition, X-axis servomotor is driven with support 6 by X-axis drive link and is connected, horizontally slip along X-axis slide rail 2 with driving arm 6, Y-axis servomotor is driven with support 6 by Y-axis drive link and is connected, with driving arm 6 along Y-axis slide rail 3 slide anteroposterior, Z axis servomotor is driven with fixed block 7 by Z-axis transmission bar and is connected, to drive fixed block 7 and then to drive C-arm 5 to slide up and down along Z axis slide rail 4, C axle servomotor is driven with C-arm 5 by C through-drive bar and is connected, to drive C-arm 5 in vertical plane clockwise or rotate counterclockwise.
Because present embodiment medium-height trestle 6 realizes respectively by a servomotor and a drive link in the movement of Z-direction and the rotation of C-arm 5 at the movement of XY both direction, fixed block 7, so can realize four-axle linked, greatly reduce positioning time, improve detection efficiency.
In addition, present embodiment is identical with embodiment 1, does not repeat herein.
Above-mentioned embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalent transformations of doing according to Spirit Essence of the present invention or modification, all should be encompassed within protection scope of the present invention.

Claims (7)

1. a non-destructive detecting device, it is characterized in that, the objective table (10) comprising base (1), X-axis slide rail (2), Y-axis slide rail (3), Z axis slide rail (4), the C-arm (5) that can rotate in vertical plane, support (6), fixed block (7), driving mechanism, gear train, X-ray machine (8), X-ray flat panel detector (9) and can move horizontally; Described Y-axis slide rail (3) is horizontally fixed on described base (1), described X-axis slide rail (2) is slidably connected with described Y-axis slide rail (3) and mutually vertical, described support (6) is fixed on described X-axis slide rail (2), it is upper and perpendicular to described base (1) that described Z axis slide rail (4) is fixed on described support (6), described C-arm (5) and described fixed block (7) are rotationally connected, and described fixed block (7) and described Z axis slide rail (4) are slidably connected; Described driving mechanism to be driven with described support (6) and described C-arm (5) by described gear train and is connected; Described X-ray machine (8) is fixed on the upper end of described C-arm (5), and described X-ray flat panel detector (9) to be positioned at immediately below described X-ray machine (8) and to be fixed on the lower end of described C-arm (5); When detecting, described objective table (10) can move between described X-ray machine (8) and described X-ray flat panel detector (9).
2. non-destructive detecting device according to claim 1, it is characterized in that, described driving mechanism comprises X-axis servomotor, Y-axis servomotor, Z axis servomotor and C axle servomotor, and described gear train comprises X-axis drive link, Y-axis drive link, Z-axis transmission bar and C through-drive bar; Described X-axis servomotor to be driven with described support (6) by described X-axis drive link and is connected, described Y-axis servomotor to be driven with described support (6) by described Y-axis drive link and is connected, described Z axis servomotor is driven with described fixed block (7) be connected by described Z-axis transmission bar, and described C axle servomotor to be driven with described C-arm (5) by described C through-drive bar and is connected.
3. non-destructive detecting device according to claim 1, it is characterized in that, also comprise protective lead room (11), described X-axis slide rail (2), described Y-axis slide rail (3), described Z axis slide rail (4), described C-arm (5), described support (6), described fixed block (7), described X-ray machine (8) and described X-ray flat panel detector (9) are all positioned at described protective lead room (11); Before detection, described objective table (10) is positioned at described protective lead room (11) outside; When detecting, described objective table (10) is moved between described X-ray machine (8) and described X-ray flat panel detector (9) by the shield door (111) of described protective lead room (11).
4. non-destructive detecting device according to claim 3, is characterized in that, also comprises man-machine interaction control device, and it is outside that described man-machine interaction control device is fixed on described protective lead room (11).
5. non-destructive detecting device according to claim 3, is characterized in that, the side of described protective lead room (11) is also provided with maintenance door.
6. non-destructive detecting device according to claim 5, it is characterized in that, described maintenance door is provided with self-locking mechanism, moves to after between described X-ray machine (8) and described X-ray flat panel detector (9) at described objective table (10), and described self-locking mechanism is automatically by locked for described maintenance door.
7. non-destructive detecting device according to any one of claim 1 to 6, is characterized in that, described objective table (10) is rotating disc type objective table or drum-type objective table.
CN201510554326.3A 2015-09-02 2015-09-02 Nondestructive testing device Pending CN105115997A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106324001A (en) * 2016-08-31 2017-01-11 丹东奥龙射线仪器集团有限公司 Self-rotating X-ray digital imaging detection device for welded pipe of boiler
CN107024540A (en) * 2017-05-15 2017-08-08 江苏承中和高精度钢管制造有限公司 It is a kind of new to be used for steel pipe seam intensity detecting device
CN108226190A (en) * 2017-12-17 2018-06-29 内蒙古航天红岗机械有限公司 A kind of infrared ray calibrating installation for orienting X-ray production apparatus
CN110095479A (en) * 2019-02-20 2019-08-06 江苏能建机电实业集团有限公司 A kind of aluminum profile non-destructive detecting device
CN110398495A (en) * 2018-04-25 2019-11-01 住友化学株式会社 Inspection system and the driving method for checking system
CN115096918A (en) * 2022-06-16 2022-09-23 无锡日联科技股份有限公司 High-speed online finished product defect X-ray intelligent detection equipment
CN115950905A (en) * 2022-12-30 2023-04-11 上海奕瑞光电子科技股份有限公司 Swing scanning device and X-ray detection system
CN116678949A (en) * 2023-07-12 2023-09-01 天津三英精密仪器股份有限公司 A non-destructive testing device for ring materials
CN118190979A (en) * 2024-05-13 2024-06-14 国网安徽省电力有限公司电力科学研究院 A combined electrical appliance X-ray detection device and method

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CN204221529U (en) * 2014-10-27 2015-03-25 北京海普瑞森科技发展有限公司 three-shaft linkage device
CN204269573U (en) * 2014-12-18 2015-04-15 丹东奥龙射线仪器集团有限公司 The x-ray detection device of Double-lifting function C-arm is housed
CN204924993U (en) * 2015-09-02 2015-12-30 苏州科耐视智能科技有限公司 Nondestructive test equipment

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CN201974390U (en) * 2010-12-13 2011-09-14 湖南广信电工科技股份有限公司 Three-dimensional universal C-arm X-ray checking machine
US20140177799A1 (en) * 2012-05-21 2014-06-26 Toshiba Medical Systems Corporation X-ray imaging apparatus
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106324001A (en) * 2016-08-31 2017-01-11 丹东奥龙射线仪器集团有限公司 Self-rotating X-ray digital imaging detection device for welded pipe of boiler
CN106324001B (en) * 2016-08-31 2023-06-20 丹东奥龙射线仪器集团有限公司 X-ray digital imaging detection device for self-rotating boiler welded pipe
CN107024540A (en) * 2017-05-15 2017-08-08 江苏承中和高精度钢管制造有限公司 It is a kind of new to be used for steel pipe seam intensity detecting device
CN108226190A (en) * 2017-12-17 2018-06-29 内蒙古航天红岗机械有限公司 A kind of infrared ray calibrating installation for orienting X-ray production apparatus
CN110398495A (en) * 2018-04-25 2019-11-01 住友化学株式会社 Inspection system and the driving method for checking system
CN110095479A (en) * 2019-02-20 2019-08-06 江苏能建机电实业集团有限公司 A kind of aluminum profile non-destructive detecting device
CN110095479B (en) * 2019-02-20 2022-01-04 江苏能建机电实业集团有限公司 Aluminium alloy nondestructive test equipment
CN115096918A (en) * 2022-06-16 2022-09-23 无锡日联科技股份有限公司 High-speed online finished product defect X-ray intelligent detection equipment
CN115950905A (en) * 2022-12-30 2023-04-11 上海奕瑞光电子科技股份有限公司 Swing scanning device and X-ray detection system
CN116678949A (en) * 2023-07-12 2023-09-01 天津三英精密仪器股份有限公司 A non-destructive testing device for ring materials
CN118190979A (en) * 2024-05-13 2024-06-14 国网安徽省电力有限公司电力科学研究院 A combined electrical appliance X-ray detection device and method

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Application publication date: 20151202