CN105115649A - Wheel-rail force strain gage fast and precise positioning device - Google Patents

Wheel-rail force strain gage fast and precise positioning device Download PDF

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Publication number
CN105115649A
CN105115649A CN201510564118.1A CN201510564118A CN105115649A CN 105115649 A CN105115649 A CN 105115649A CN 201510564118 A CN201510564118 A CN 201510564118A CN 105115649 A CN105115649 A CN 105115649A
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rail
calibration plate
wheel
calibration
positioning device
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CN105115649B (en
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宋小林
翟婉明
吕天航
蔡成标
王开云
赵春发
高建敏
裴承杰
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Southwest Jiaotong University
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Southwest Jiaotong University
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Abstract

本发明公开了一种轮轨力应变片快速精准定位装置,用于在轮轨研究实验中在轮轨上准确确定应变片的设置位置。定位装置由镜像对称的两块标定板,即左标定板10和右标定板20构成,标定板具有与被实验轮轨的轨腰及轨底相一致的外形结构,标定板与被测试轮轨轨腰及轨底项对应位置设置有标定孔;标定板底面的中部设置有用于观测定位实现标定板正确安放的对中孔;左标定板10和右标定板20的顶部设置有实现两标定板联接的卡扣机构30。采用本发明定位装置,对标定孔准确定位,粘贴钢轨应变片快速方便,位置精准,提高了工作效率及测试结果精度。

The invention discloses a fast and precise positioning device for a wheel-rail force strain gauge, which is used for accurately determining the installation position of the strain gauge on the wheel-rail research experiment. The positioning device is composed of two mirror-symmetric calibration plates, that is, the left calibration plate 10 and the right calibration plate 20. The calibration plate has a shape structure consistent with the rail waist and rail bottom of the tested wheel and rail. The calibration plate is consistent with the tested wheel and rail. Calibration holes are provided at the corresponding positions of the rail waist and rail bottom items; the middle of the bottom surface of the calibration plate is provided with a centering hole for observation and positioning to realize the correct placement of the calibration plate; the top of the left calibration plate 10 and the right calibration plate 20 are provided with two calibration plates. The snap mechanism 30 of the coupling. By adopting the positioning device of the present invention, the calibration hole can be accurately positioned, the rail strain gauge can be pasted quickly and conveniently, the position is accurate, and the working efficiency and the precision of the test result are improved.

Description

轮轨力应变片快速精准定位装置Fast and precise positioning device for wheel-rail force strain gauge

技术领域technical field

本发明涉及铁道工程、轨道力学和车辆-轨道耦合动力学测试领域,具体说是钢轨轮轨力测试用的应变片快速精准定位安装。The invention relates to the fields of railway engineering, track mechanics and vehicle-track coupling dynamics testing, in particular to fast and precise positioning and installation of strain gauges for rail wheel-rail force testing.

背景技术Background technique

目前实验条件下轮轨力应变片的定位主要依靠尺子铅笔等简易工具进行手工定位,由于测试轮轨力的应变片对位置精度要求较高,而手工粘贴需要用直尺测量距离,画出粘贴位置等步骤,在此过程中难免出现位置误差,导致最终测试结果不准,在此背景下设计出了这一轮轨力应变片快速精准定位装置。Under the current experimental conditions, the positioning of wheel-rail force strain gauges mainly relies on simple tools such as rulers and pencils for manual positioning. Since the strain gauges for testing wheel-rail force have high requirements for position accuracy, and manual pasting requires a ruler to measure the distance and draw a paste Positioning and other steps, position errors will inevitably occur during the process, resulting in inaccurate final test results. Under this background, this fast and accurate positioning device for wheel-rail force strain gauges is designed.

传统应变片粘贴过程粘贴效率低下,步骤繁琐,精度较低,对于应变片的精准定位粘贴并无特别的设计。因此,传统过程需要耗费更多的人力和时间,得到的测试结果却并不一定准确。The pasting process of traditional strain gauges is inefficient, with cumbersome steps and low precision. There is no special design for the precise positioning and pasting of strain gauges. Therefore, the traditional process requires more manpower and time, but the test results obtained are not necessarily accurate.

本发明就是针对此问题对轮轨力应变片的快速精准定位设计了特殊装置。因而能保证应变片的快速、高效、准确地粘贴在钢轨上,从而提高测试精度,减少工作时间。The present invention designs a special device for fast and accurate positioning of the wheel-rail force strain gauges for this problem. Therefore, it can ensure that the strain gauges are pasted on the rail quickly, efficiently and accurately, thereby improving test accuracy and reducing working time.

发明的内容content of the invention

本发明旨在解决现有轮轨力应变片粘贴技术中存在的位置精度低、粘贴效率低下的问题。The invention aims to solve the problems of low position accuracy and low pasting efficiency existing in the pasting technology of wheel-rail force strain gauges.

本发明的具体技术方案如下:Concrete technical scheme of the present invention is as follows:

一种轮轨力应变片快速精准定位装置,用于在轮轨研究实验中在轮轨上准确确定应变片的设置位置。定位装置由镜像对称的两块标定板,即左标定板10和右标定板20构成,标定板具有与被实验轮轨的轨腰及轨底相一致的外形结构,标定板与被测试轮轨轨腰及轨底项对应位置设置有标定孔;标定板底面的中部设置有用于观测定位实现标定板正确安放的对中孔13;左标定板10和右标定板20的顶部设置有实现两标定板联接的卡扣机构30。A fast and precise positioning device for wheel-rail force strain gauges is used for accurately determining the setting positions of strain gauges on wheel-rail research experiments. The positioning device is composed of two mirror-symmetric calibration plates, that is, the left calibration plate 10 and the right calibration plate 20. The calibration plate has a shape structure consistent with the rail waist and rail bottom of the tested wheel and rail. The calibration plate is consistent with the tested wheel and rail. Calibration holes are provided at the corresponding positions of the rail waist and rail bottom items; centering holes 13 are provided in the middle of the bottom surface of the calibration plate for observation and positioning to realize the correct placement of the calibration plate; Snap-on mechanism 30 for plate coupling.

卡扣机构位于轨头正上方,实际使用时,将本装置安置于需要标定的钢轨上,通过对中孔找到两扣件间中心位置后,沿标定孔轮廓画出定位框,沿画线槽口画出应变片位置线,完后取下装置,轮轨上留下精准的粘贴位置指示。The buckle mechanism is located directly above the rail head. In actual use, place the device on the rail to be calibrated. After finding the center position between the two fasteners through the centering hole, draw a positioning frame along the outline of the calibration hole, and draw a line along the groove. Draw the position line of the strain gauge, and then remove the device, and leave a precise sticking position indicator on the wheel rail.

采用本发明设计,对标定孔准确定位,做到粘贴钢轨应变片快速方便,位置精准,从而提高工作效率及测试结果精度。通过以上措施,粘贴应变片时无需手工测距、画线,直接通过标定孔定位画线,粘贴应变片,达到了精确定位,粘贴简易快速的效果。By adopting the design of the invention, the calibration hole can be positioned accurately, so that the rail strain gauge can be pasted quickly and conveniently, and the position is accurate, thereby improving the working efficiency and the precision of the test result. Through the above measures, there is no need to manually measure distances and draw lines when pasting the strain gauges, and directly position and draw lines through the calibration holes to paste the strain gauges, achieving precise positioning and easy and fast pasting.

附图说明如下:The accompanying drawings are as follows:

图1为本发明的安装效果轴测图。Fig. 1 is an isometric view of the installation effect of the present invention.

图2为本发明的竖向剖视图。Fig. 2 is a vertical sectional view of the present invention.

具体实施方式:Detailed ways:

下面结合附图对本发明的结构作进一步的详述。The structure of the present invention will be described in further detail below in conjunction with the accompanying drawings.

由图中可看到,定位装置由镜像对称的两块标定板,即左标定板10和右标定板20构成。标定板具有与被实验轮轨00的轨腰及轨底相一致的外形结构。标定板与被测试轮轨轨腰及轨底项对应位置设置有标定孔,如11和21,标定孔可根据需要在多处设置。标定板底面的中部设置有用于观测定位实现标定板正确安放的对中孔13。左标定板10和右标定板20的顶部设置有实现两标定板联接的卡扣机构30。实验安装时按图1所示,在钢轨左右合围卡合即可。It can be seen from the figure that the positioning device is composed of two mirror-symmetric calibration plates, that is, a left calibration plate 10 and a right calibration plate 20 . The calibration plate has a shape consistent with the rail waist and rail bottom of the tested wheel and rail 00. Calibration holes, such as 11 and 21, are set on the calibration plate corresponding to the tested wheel-rail waist and rail bottom items, and the calibration holes can be set in multiple places as required. The middle part of the bottom surface of the calibration plate is provided with a centering hole 13 for observing and positioning to realize the correct placement of the calibration plate. The tops of the left calibration plate 10 and the right calibration plate 20 are provided with a buckle mechanism 30 to realize the coupling of the two calibration plates. During the experimental installation, as shown in Figure 1, the left and right sides of the rail can be closed and snapped together.

标定板内侧设置有避免定位装置沿轮轨产生滑移的防滑胶垫。防滑胶垫可采用自粘橡胶条,如图中22和23所示,粘于标定装置板相应位置,防滑胶垫和钢轨接触的那一面印制防滑纹,达到增加阻力,防止和钢轨发生相对滑动的目的。The inner side of the calibration plate is provided with a non-slip rubber pad to prevent the positioning device from slipping along the wheel rail. The anti-skid rubber pad can use self-adhesive rubber strips, as shown in Figure 22 and 23, stick to the corresponding position of the calibration device board, and the side where the anti-skid rubber pad contacts the rail is printed with anti-skid lines to increase resistance and prevent contact with the rail. The purpose of sliding.

在实际实施中,卡扣机构30可由多种形式,在附图实施例中卡扣机构30为平面卡扣,左标定板10具有楔口15;右标定板20具有与楔口15形成卡合的楔头25。In actual implementation, the buckle mechanism 30 can be in various forms. In the embodiment of the drawings, the buckle mechanism 30 is a plane buckle. The left calibration plate 10 has a wedge 15; The wedge head 25.

所述标定孔11上设置有画线槽口12,以便于画线操作。The calibration hole 11 is provided with a line-drawing notch 12 to facilitate the line-drawing operation.

通过以上措施,粘贴轮轨力应变片时可以避免不精准的徒手作业,提高工作效率。Through the above measures, inaccurate freehand work can be avoided when pasting the wheel-rail force strain gauge, and work efficiency can be improved.

Claims (5)

1.一种轮轨力应变片快速精准定位装置,用于在轮轨研究实验中在轮轨上准确确定应变片的设置位置,其特征在于,定位装置由镜像对称的两块标定板,即左标定板(10)和右标定板(20)构成,标定板具有与被实验轮轨的轨腰及轨底相一致的外形结构,标定板与被测试轮轨轨腰及轨底项对应位置设置有标定孔;标定板底面的中部设置有用于观测定位实现标定板正确安放的对中孔(13);左标定板(10)和右标定板(20)的顶部设置有实现两标定板联接的卡扣机构(30)。1. A fast and precise positioning device for wheel-rail force strain gauges, which is used to accurately determine the setting position of strain gauges on the wheel-rail in the wheel-rail research experiment. It is characterized in that the positioning device consists of two mirror-symmetrical calibration plates, namely The left calibration plate (10) and the right calibration plate (20) are composed, the calibration plate has the shape and structure consistent with the rail waist and rail bottom of the tested wheel and rail, and the calibration plate corresponds to the tested wheel and rail waist and rail bottom items There are calibration holes; the middle part of the bottom surface of the calibration plate is provided with a centering hole (13) for observing and positioning to realize the correct placement of the calibration plate; the tops of the left calibration plate (10) and the right calibration plate (20) are provided with The buckle mechanism (30). 2.根据权利要求所述的轮轨力应变片快速精准定位装置,其特征在于,所述标定板内侧设置有避免定位装置沿轮轨产生滑移的防滑胶垫。2. The fast and accurate positioning device for wheel-rail force strain gauges according to claim, wherein an anti-slip rubber pad is provided inside the calibration plate to prevent the positioning device from slipping along the wheel-rail. 3.根据权利要求1所述的轮轨力应变片快速精准定位装置,其特征在于,所述卡扣机构(30)为平面卡扣:左标定板(10)具有楔口(15);右标定板(20)具有与楔口(15)形成卡合的楔头(25)。3. The fast and precise positioning device for wheel-rail force strain gauges according to claim 1, characterized in that, the buckle mechanism (30) is a plane buckle: the left calibration plate (10) has a wedge (15); the right The calibration plate (20) has a wedge head (25) which engages with the wedge (15). 4.根据权利要求1所述的轮轨力应变片快速精准定位装置,其特征在于,所述标定孔上设置有画线槽口(12)。4. The fast and precise positioning device for wheel-rail force strain gauges according to claim 1, characterized in that, the calibration hole is provided with a line-drawing notch (12). 5.根据权利要求1所述的轮轨力应变片快速精准定位装置,其特征在于,标定板由硬质塑料制得。5. The fast and precise positioning device for wheel-rail force strain gauges according to claim 1, characterized in that the calibration plate is made of hard plastic.
CN201510564118.1A 2015-09-08 2015-09-08 Wheel rail force foil gauge fast accurate positioning device Expired - Fee Related CN105115649B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113049157A (en) * 2021-03-08 2021-06-29 石家庄铁道大学 Steel rail neutral shaft and wheel rail force testing position positioning device
CN113049156A (en) * 2021-03-08 2021-06-29 石家庄铁道大学 Process for efficiently testing force positions of neutral axis and wheel rail of steel rail
CN114659690A (en) * 2022-03-09 2022-06-24 同济大学 Wheel-rail force wireless monitoring device, system and method

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CN102221428A (en) * 2010-04-13 2011-10-19 精量电子(深圳)有限公司 Method for pasting strain foil and equipment for pasting strain foil
CN103192362A (en) * 2013-03-26 2013-07-10 苏州鼎汗传感网技术有限公司 Positioning and line-drawing device for steel rail
CN203266623U (en) * 2013-04-15 2013-11-06 都匀供电局 Rectangular bus lap joint rapid scribing template
CN204604306U (en) * 2015-05-18 2015-09-02 南车二七车辆有限公司 A kind of GQ80 tanker manhole, spiracle integral marking model
CN204944724U (en) * 2015-09-08 2016-01-06 西南交通大学 Wheel rail force foil gauge fast accurate locating device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4538354A (en) * 1983-09-13 1985-09-03 Smolik Robert A Magnetic template
CN102221428A (en) * 2010-04-13 2011-10-19 精量电子(深圳)有限公司 Method for pasting strain foil and equipment for pasting strain foil
CN103192362A (en) * 2013-03-26 2013-07-10 苏州鼎汗传感网技术有限公司 Positioning and line-drawing device for steel rail
CN203266623U (en) * 2013-04-15 2013-11-06 都匀供电局 Rectangular bus lap joint rapid scribing template
CN204604306U (en) * 2015-05-18 2015-09-02 南车二七车辆有限公司 A kind of GQ80 tanker manhole, spiracle integral marking model
CN204944724U (en) * 2015-09-08 2016-01-06 西南交通大学 Wheel rail force foil gauge fast accurate locating device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113049157A (en) * 2021-03-08 2021-06-29 石家庄铁道大学 Steel rail neutral shaft and wheel rail force testing position positioning device
CN113049156A (en) * 2021-03-08 2021-06-29 石家庄铁道大学 Process for efficiently testing force positions of neutral axis and wheel rail of steel rail
CN113049157B (en) * 2021-03-08 2022-05-03 石家庄铁道大学 Steel rail neutral shaft and wheel rail force testing position positioning device
CN113049156B (en) * 2021-03-08 2022-05-03 石家庄铁道大学 Process for Efficient Testing of Rail Neutral Axis and Wheel-Rail Force Position
CN114659690A (en) * 2022-03-09 2022-06-24 同济大学 Wheel-rail force wireless monitoring device, system and method

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