CN105114321A - Screw shaft capable of being quenched and sintered simultaneously - Google Patents

Screw shaft capable of being quenched and sintered simultaneously Download PDF

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Publication number
CN105114321A
CN105114321A CN201510463606.3A CN201510463606A CN105114321A CN 105114321 A CN105114321 A CN 105114321A CN 201510463606 A CN201510463606 A CN 201510463606A CN 105114321 A CN105114321 A CN 105114321A
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China
Prior art keywords
sheet parts
axle
screw
tooth
axis
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Pending
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CN201510463606.3A
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Chinese (zh)
Inventor
吴超
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Quzhou Yifan Design Co Ltd
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Quzhou Yifan Design Co Ltd
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Priority to CN201510463606.3A priority Critical patent/CN105114321A/en
Publication of CN105114321A publication Critical patent/CN105114321A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a screw shaft capable of being quenched and sintered simultaneously, in particular to a screw shaft formed by the fact that a shaft body is sleeved with a plurality of toothed sheet parts which are stacked. The whole screw shaft can be sintered while being quenched.. In order to solve the problems that when a screw shaft is machined in the prior art, the process is complex, machining time is long, machining difficulty is large, and machining cost is high, the screw shaft comprises the sheet parts and the shaft body; tooth bottom meshing portions and tooth top meshing potions are arranged on the outer portions of the sheet parts; shaft holes are formed in the sheet parts; at least one tooth-shaped protrusion is arranged in each shaft hole; at least one spiral groove is formed in the outer portion of the shaft; the number of the tooth-shaped protrusions in the shaft holes of the sheet parts is equal to the number of the spiral grooves in the outer portion of the shaft, and the tooth-shaped protrusions and the spiral grooves are matched with each other; the shaft is closely and orderly sleeved with the sheet parts, the relative positions of the shaft and the sheet parts are fixed, and clearances between the shaft and the sheet parts are filled with metal. The technical purpose of rapidly manufacturing the high-physical-performance screw shaft with low cost is achieved.

Description

The screw axis sintered is carried out in a kind of quenching simultaneously
Technical field
The present invention relates to the screw axis that a kind of quenching is carried out sintering simultaneously, particularly relate to a kind of be inserted in axle by the toothed sheet parts of multi-disc after the screw axis that is formed by stacking, carry out the screw axis sintered while overall screw axis quenching.
Background technique
Helical-lobe compressor, also screw compressor is claimed, comprise screw air compressor and screw rod technique compressor (vinyl chloride compressor etc.), helical-lobe compressor is divided into single screw compressor and double-screw compressor, and helical-lobe compressor utilizes screw axis shape rotor to compress and fed sheet of a media do rotation motion in cylinder body.
It is high that helical-lobe compressor has reliability, and component are few, do not have easily damaged parts, and thus its running is reliable, and the life-span is long, and general screw machine host header reaches 30 years projected life; Convenient operating maintenance, automaticity is high, and operator, without the need to through long-time professional training, realize unmanned running; Dynamical balancing is good, does not have unbalance inertia force, and machine can high speed operation reposefully, realizes foundation-free running; Strong adaptability, has the advantages that to force gas transmission, and volume flow is hardly by the impact of exhaust pressure, higher efficiency can be kept in the condition range of broadness, when compressor arrangement without any changes, be applicable to various working, thus be easy to sizing batch production; Multi-phase mixed delivering, in fact leaves gap between the rotor flank of tooth, thus ability hydraulic shock, can force feed containing the gas of liquid, containing dusty gas, easy polymerizable gas etc.; Guiding valve Flow-rate adjustment, do not need to return stream, can effectively reduce the advantages such as energy consumption, therefore, helical-lobe compressor is widely used.
The subject matter that current containment helical-lobe compressor develops is that the cost of helical-lobe compressor is high, the flank of tooth due to the screw axis rotor of screw machine is a space curved surface, the outer contour in its cross section is formed by connecting by the curve of multiple complexity, the curved surface of the flank of tooth of overall screw axis rotor is formed through spiral stretch by the external frame of above-mentioned complex curve, the flank of tooth of screw axis rotor is the curved surface of a complicated stereoscopic three-dimensional, therefore, turning common in machining and milling device not competent, numerical control turning general at present and milling device can not be processed, need to utilize special cutter to process on expensive special device in machining.
The processing of screw axis rotor, divides from product material, is generally divided into foundry goods cutting and forged steel pieces cutting.
The screw axis rotor that foundry goods cutting is shaped, necessary first cast form, then with machining center and dedicated tool cutting, the screw axis rotor that the quality such as rigid, wear resistance of product is cut relative to forged steel pieces is weaker.
During the screw axis rotor machining that forged steel pieces cuts, must first by steel formed by forging, then with machining center and dedicated tool repeatedly cutting, Quenching Treatment and surface finishing is carried out again after shaping, therefore, technological requirement is high, technological process is complicated, processing speed is slow, cost of production is high.
In actual production, production enterprise often adopts import machining center and import cutter to complete processing, and enterprise is when purchasing high-end import machining center, and be subject to the technology restriction of developed country, meanwhile, import equipment and import cutter substantially increase cost of production.
Summary of the invention
The technical problem that the present invention solves is: complex process during in order to solve prior art processing screw axis, long processing time, difficulty of processing are large, processing cost high-technology defect, a kind of screw axis is provided, particularly relate to a kind of be inserted in axle by the toothed sheet parts of multi-disc after the screw axis that is formed by stacking, carry out the screw axis sintered while overall screw axis quenching, reach low cost, manufacture the technical purpose of high physical property screw axis fast.
The technological scheme of technical solution problem of the present invention is:
In order to achieve the above object, the screw axis sintered is carried out in a kind of quenching provided by the invention simultaneously, described screw axis comprises sheet parts, axle, there are engaging piece at the bottom of tooth and tooth top engaging piece in the outside of sheet parts, axis hole is had in sheet parts, a profile of tooth is had at least to protrude in axis hole, the outside of axle has a spiral groove at least, the quantity that profile of tooth in sheet parts axis hole is protruded is identical with the quantity of the groove of the external helicoid shape of axle, and cooperatively interact, the cover that the outside of axle is closely orderly has multi-disc sheet parts, relative position between axle and multi-disc sheet parts is fixed, metal is filled with in gap mutual between axle and multi-disc sheet parts, and adopt following process step:
Step 1): sheet metal is machined into sheet parts;
Step 2): the outside then multi-disc sheet parts being enclosed within axle, the tooth in sheet parts axis hole is convex to cooperatively interact with the groove of the external helicoid shape of axle, forms the appearance of spiral oblique crank Z;
Step 3): the relative position then the multi-disc sheet parts of the spiral oblique crank Z after above-mentioned moulding and axle being carried out profile is fixed, and forms screw rod axis body after fixing;
Step 4): the inspection of semifinished product is carried out to described screw rod axis body, the qualified screw rod axis body reaching drawing configuration design requirement enters next step, defective screw rod axis body, again checks after entering the mould squeezing shaping of screw axis shape, enters next step after qualified;
Step 5): then by the surperficial prefluxing of above-mentioned screw rod axis body;
Step 6): then at the outer matel coated powder of soldering flux, metal powder is filled between each sheet parts;
Step 7): then quenched by the screw rod axis body scribbling metal powder, while quenching, screw axis surface is sintered into one, and forms the screw axis of the sintering of quenching;
Step 8): then the screw axis of above-mentioned thermal sintering is carried out Checking of finished products, qualified finished product screw axis warehouse-in, defective screw axis is checked after carrying out the outer contour surface process of screw axis again, the finished product screw axis warehouse-in after qualified;
The screw axis made.
The screw axis sintered is carried out in the quenching be more preferably simultaneously, adopts wherein a kind of method of punching press, Linear cut, laser beam cutting, plasma cut, the cutting of high pressure liquid muscle power, sheet metal is processed into sheet parts.
The screw axis sintered is carried out in the quenching be more preferably simultaneously, and the metal powder that soldering flux is coated with outward is selected from the mixing of following any one or two or more arbitrary proportions: lead powder, glass putty, copper powder, aluminium powder.
The screw axis sintered is carried out in the quenching be more preferably simultaneously, completes the quenching of screw rod axis body in vacuum box.
The screw axis sintered is carried out in the quenching be more preferably simultaneously, wherein a kind of method that quenching adopts high frequency hardening, mid frequency induction hardening or heat treatment furnace to quench.
The screw axis sintered is carried out in a kind of quenching be more preferably simultaneously, when quenching in vacuum box, close vacuum pump, open suction valve fast, make air inlet fast in vacuum box, by the time, when vacuum box internal pressure and normal-pressure balance, cut out suction valve reopens vacuum pump and carries out negative-pressure ward, and above-mentioned rapid pressure and fast decompression process hocket once.
The screw axis sintered is carried out in the quenching be more preferably simultaneously, and have a profile of tooth to protrude in the axis hole of described sheet parts, the groove of axial screw shape is the groove of a spiral profile of tooth.
The screw axis sintered is carried out in the quenching be more preferably simultaneously, has multiple profile of tooth to protrude in described sheet parts in axis hole, and the groove of axial screw shape is the groove of spiral multiple profile of tooth.
The screw axis sintered is carried out in a kind of quenching be more preferably simultaneously, the described relative position multi-disc sheet parts of the spiral oblique crank Z after moulding and axle being carried out profile is fixed, adopt: with axial force clamping sheet parts on axle, and fixing relative position, all there is screw thread at the two ends of described left-handed spiral groove; Described screw thread is all provided with nut, nut by axle and relative position between multi-disc sheet parts fix.
The screw axis sintered is carried out in a kind of quenching be more preferably simultaneously, the method that the described relative position multi-disc sheet parts of the spiral oblique crank Z after moulding and axle being carried out profile is fixed is: adopt auxiliary clamp, axial grip sheet parts while clamp shaft, and fixing relative position.
Compare with current screw axis processing technique, the Advantageous Effects that the present invention obtains is: quenching sinters simultaneously, saves technological process, simplified processing process, shorten process time, the metal powder that soldering flux is coated with outward is lead powder, glass putty, copper powder, copper alloy powder, be all flexible metallic material after terne metal powder solidifies, after stressed extruding, flexible metal can be extruded from the flank of tooth or remove, and does not affect tooth face hardness and flank of tooth physical parameter, reduces difficulty of processing, reaches low cost, the technical purpose of the high physical property screw axis of quick manufacture, solve prior art processing screw axis time complex process, long processing time, difficulty of processing is large, processing cost high-technology defect, vacuum state can discharge the gas in the metallic solution after metal powder thawing, when carrying out quenching technical in vacuum box, rapid pressure and fast decompression process hocket, and make granulated metal in screw rod axis body, produce motion after liquefaction, accelerate air in screw rod axis body and discharge, make in screw rod axis body finer and close, improve screw rod axis body mechanical property, and produce the more outstanding above-mentioned technological deficiency of large-scale screw axis, simplified processing process of the present invention, shorten process time, reduce difficulty of processing, reach low cost, the technical purpose of the high physical property screw axis of quick manufacture, solve prior art processing screw axis time complex process, long processing time, difficulty of processing is large, processing cost high-technology defect, and the above-mentioned technological deficiency of more giving prominence to when producing large-scale screw axis, practicability is large.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1: be process flow diagram of the present invention.
Fig. 2: be that the left-handed positive screw axis of the present invention coordinates schematic diagram with dextrorotation female screw axle.
Fig. 3: be that dextrorotation of the present invention sun screw axis coordinates schematic diagram with left-handed female screw axle.
Fig. 4: be the left-handed positive screw axis schematic diagram of the present invention.
Fig. 5: be dextrorotation female screw axle schematic diagram of the present invention.
Fig. 6: be dextrorotation of the present invention sun screw axis schematic diagram.
Fig. 7: be the present invention's left-handed female screw axle schematic diagram.
Fig. 8: the sheet parts schematic diagram being the female screw having a profile of tooth to protrude in axis hole of the present invention.
Fig. 9: the sheet parts schematic diagram being the positive screw rod having a profile of tooth to protrude in axis hole of the present invention.
Figure 10: the sheet parts schematic diagram being the female screw having multiple profile of tooth to protrude in axis hole of the present invention.
Figure 11: the sheet parts schematic diagram being the positive screw rod having multiple profile of tooth to protrude in axis hole of the present invention.
Figure 12: be the schematic diagram that the present invention has the axle of many right hand helix shape profile of tooth grooves.
Figure 13: be the schematic diagram that the present invention has the axle of many left-turn spiral shape profile of tooth grooves.
Figure 14: be the schematic diagram that the present invention has the axle of a right hand helix shape profile of tooth groove.
Figure 15: be the schematic diagram that the present invention has the axle of a left-turn spiral shape profile of tooth groove.
In figure: 1. sheet parts, 2. axle, 3. right-hand screw keyway, 4. left hand screw keyway, 5. right-hand screw spline, 6. left hand screw spline, 7. engaging piece at the bottom of tooth, 8. tooth top engaging piece, 9. flat key shape tooth projecting apertures, 10. spline shape tooth projecting apertures, 11. left-handed positive screw rods, 12. dextrorotation female screws, 13. dextrorotation sun screw rods, 14. left-handed female screws.
Embodiment
Below in conjunction with specific embodiment, the present invention will be further described, but protection domain of the presently claimed invention is not limited to the scope described by specific embodiment.
Example 1: as shown in Fig. 1 to Figure 15, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, described screw axis comprises sheet parts 1, axle 2, there are engaging piece 7 at the bottom of tooth and tooth top engaging piece 8 in the outside of sheet parts 1, axis hole is had in sheet parts 1, a profile of tooth is had at least to protrude in axis hole, the outside of axle 2 has a spiral groove at least, the quantity that profile of tooth in sheet parts 1 axis hole is protruded is identical with the quantity of the groove of the external helicoid shape of axle 2, and cooperatively interact, the cover that the outside of axle 2 is closely orderly has multi-disc sheet parts 1, relative position between axle 2 and multi-disc sheet parts 1 is fixed, metal is filled with in gap mutual between axle 2 and multi-disc sheet parts 1, and adopt following process step:
Step 1): sheet metal is machined into sheet parts 1;
Step 2): the outside then multi-disc sheet parts 1 being enclosed within axle 2, the tooth in sheet parts 1 axis hole is convex to cooperatively interact with the groove of the external helicoid shape of axle 2, forms the appearance of spiral oblique crank Z;
Step 3): then the relative position that the multi-disc sheet parts 1 of the spiral oblique crank Z after above-mentioned moulding and axle 2 carry out profile is fixed, after fixing, form screw rod axis body;
Step 4): the inspection of semifinished product is carried out to described screw rod axis body, the qualified screw rod axis body reaching drawing configuration design requirement enters next step, defective screw rod axis body, again checks after entering the mould squeezing shaping of screw axis shape, enters next step after qualified;
Step 5): then by the surperficial prefluxing of above-mentioned screw rod axis body;
Step 6): then at the outer matel coated powder of soldering flux, metal powder is filled between each sheet parts 1;
Step 7): then quenched by the screw rod axis body scribbling metal powder, while quenching, screw axis surface is sintered into one, and forms the screw axis of the sintering of quenching;
Step 8): then the screw axis of above-mentioned thermal sintering is carried out Checking of finished products, qualified finished product screw axis warehouse-in, defective screw axis is checked after carrying out the outer contour surface process of screw axis again, the finished product screw axis warehouse-in after qualified;
The screw axis made.
Example 2: as shown in Fig. 1 to Figure 15 and example 1, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, adopt wherein a kind of method of punching press, Linear cut, laser beam cutting, plasma cut, the cutting of high pressure liquid muscle power, sheet metal is processed into sheet parts 1.
Example 3: as shown in Fig. 1 to Figure 15 and example 1, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, and the metal powder that soldering flux is coated with outward is selected from the mixing of following any one or two or more arbitrary proportions: lead powder, glass putty, copper powder, aluminium powder.
Example 4: as shown in Fig. 1 to Figure 15 and example 1, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, completes the quenching of screw rod axis body in vacuum box.
Example 5: as shown in Fig. 1 to Figure 15 and example 1, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, wherein a kind of method that quenching adopts high frequency hardening, mid frequency induction hardening or heat treatment furnace to quench.
Example 6: as shown in Fig. 1 to Figure 15 and example 4, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, when quenching in vacuum box, close vacuum pump, open suction valve fast, make air inlet fast in vacuum box, by the time when vacuum box internal pressure and normal-pressure balance, cut out suction valve reopens vacuum pump and carries out negative-pressure ward, and above-mentioned rapid pressure and fast decompression process hocket once.
Example 7: as shown in Fig. 1 to Figure 15 and example 1, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, and have a profile of tooth to protrude in the axis hole of described sheet parts 1, the spiral groove of axle 2 is grooves of a spiral profile of tooth;
Described sheet parts 1 is the sheet parts 1 of the female screw having a profile of tooth to protrude in the axis hole shown in Fig. 8, and axle 2 is the axles 2 having a right hand helix shape profile of tooth groove shown in Figure 14, after processing, form the dextrorotation female screw shown in Fig. 5;
Described sheet parts 1 is the sheet parts 1 of the female screw having a profile of tooth to protrude in the axis hole shown in Fig. 8, and axle 2 is the axles 2 having a left-turn spiral shape profile of tooth groove shown in Figure 15, after processing, form the left-handed female screw shown in Fig. 7;
Described sheet parts 1 is the sheet parts 1 of the positive screw rod having a profile of tooth to protrude in the axis hole shown in Fig. 9, and axle 2 is the axles 2 having a right hand helix shape profile of tooth groove shown in Figure 14, forms the dextrorotation sun screw rod shown in Fig. 6 after processing;
Described sheet parts 1 is the sheet parts 1 of the female screw having a profile of tooth to protrude in the axis hole shown in Fig. 9, and axle 2 is the axles 2 having a left-turn spiral shape profile of tooth groove shown in Figure 15, after processing, form the left-handed positive screw rod shown in Fig. 4.
Example 8: as shown in Fig. 1 to Figure 15 and example 1, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, has multiple profile of tooth to protrude in described sheet parts 1 in axis hole, and the spiral groove of axle 2 is grooves of spiral multiple profile of tooth;
Described sheet parts 1 is the sheet parts 1 of the female screw having multiple profile of tooth to protrude in the axis hole shown in Figure 10, and axle 2 is the axles 2 having many right hand helix shape profile of tooth grooves shown in Figure 12, after processing, form the dextrorotation female screw shown in Fig. 5;
Described sheet parts 1 is the sheet parts 1 of the female screw having multiple profile of tooth to protrude in the axis hole shown in Figure 10, and axle 2 is the axles 2 having many left-turn spiral shape profile of tooth grooves shown in Figure 13, after processing, form the left-handed female screw shown in Fig. 7;
Described sheet parts 1 is the sheet parts 1 of the positive screw rod having multiple profile of tooth to protrude in the axis hole shown in Figure 11, and axle 2 is the axles 2 having many right hand helix shape profile of tooth grooves shown in Figure 12, forms the dextrorotation sun screw rod shown in Fig. 6 after processing;
Described sheet parts 1 is the sheet parts 1 of the female screw having multiple profile of tooth to protrude in the axis hole shown in Figure 11, and axle 2 is the axles 2 having many left-turn spiral shape profile of tooth grooves shown in Figure 13, after processing, form the left-handed positive screw rod shown in Fig. 4.
Example 9: as shown in Fig. 1 to Figure 15 and example 1, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, described fixes the relative position that the multi-disc sheet parts 1 of the spiral oblique crank Z after moulding and axle 2 carry out profile, adopt: with axial force clamping sheet parts 1 on axle 2, and fixing relative position, all there is screw thread at the two ends of described spiral groove; Described screw thread is all provided with nut, nut by axle 2 and relative position between multi-disc sheet parts 1 fix.
Example 10: as shown in Fig. 1 to Figure 15 and example 1, the screw axis sintered is carried out in disclosed a kind of quenching simultaneously, the method that the described relative position multi-disc sheet parts 1 of the spiral oblique crank Z after moulding and axle 2 being carried out profile is fixed is: adopt auxiliary clamp, axial grip sheet parts 1 while clamp shaft, and fixing relative position.
Example 11: as shown in Fig. 1 to Figure 15 and example 1-10, disclosed a kind of compressor sintering screw rod, comprise cylinder, screw axis is had in cylinder, described screw axis is the screw axis that a kind of quenching is carried out sintering simultaneously, screw axis also comprises sheet parts 1, axle 2, there are engaging piece 7 at the bottom of tooth and tooth top engaging piece 8 in the outside of sheet parts 1, axis hole is had in sheet parts 1, a profile of tooth is had at least to protrude in axis hole, the outside of axle 2 has a spiral groove at least, the quantity that profile of tooth in sheet parts 1 axis hole is protruded is identical with the quantity of the groove of the external helicoid shape of axle 2, and cooperatively interact, the cover that the outside of axle 2 is closely orderly has multi-disc sheet parts 1, relative position between axle 2 and multi-disc sheet parts 1 is fixed, metal is filled with in gap mutual between axle 2 and multi-disc sheet parts 1, screw axis adopts the method for example 1-10 to produce, screw axis in cylinder is that the left-handed positive screw axis 11 shown in Fig. 2 cooperatively interacts with dextrorotation female screw axle 12.
Example 12: as shown in Fig. 1 to Figure 15 and example 1-10, disclosed a kind of compressor sintering screw rod, comprise cylinder, screw axis is had in cylinder, described screw axis is the screw axis that a kind of quenching is carried out sintering simultaneously, screw axis also comprises sheet parts 1, axle 2, there are engaging piece 7 at the bottom of tooth and tooth top engaging piece 8 in the outside of sheet parts 1, axis hole is had in sheet parts 1, a profile of tooth is had at least to protrude in axis hole, the outside of axle 2 has a spiral groove at least, the quantity that profile of tooth in sheet parts 1 axis hole is protruded is identical with the quantity of the groove of the external helicoid shape of axle 2, and cooperatively interact, the cover that the outside of axle 2 is closely orderly has multi-disc sheet parts 1, relative position between axle 2 and multi-disc sheet parts 1 is fixed, metal is filled with in gap mutual between axle 2 and multi-disc sheet parts 1, screw axis adopts the method for example 1-10 to produce, screw axis in cylinder is that the dextrorotation sun screw axis 13 shown in Fig. 3 cooperatively interacts with left-handed female screw axle 14.
Below by reference to the accompanying drawings embodiments of the present invention are explained in detail; but the present invention is not limited thereto; in the ken that person of ordinary skill in the field possesses; can also make a variety of changes under the prerequisite not departing from present inventive concept; person of ordinary skill in the field is from above-mentioned design; without performing creative labour, done all conversion, all drop within protection scope of the present invention.

Claims (10)

1. the screw axis simultaneously carrying out sintering that quenches, comprise sheet parts (1), axle (2) forms, it is characterized in that: there are engaging piece at the bottom of tooth (7) and tooth top engaging piece (8) in the outside of sheet parts (1), sheet parts has axis hole in (1), a profile of tooth is had at least to protrude in axis hole, the outside of axle (2) has a spiral groove at least, the quantity that profile of tooth in sheet parts (1) axis hole is protruded is identical with the quantity of the groove of the external helicoid shape of axle (2), and cooperatively interact, the cover that the outside of axle (2) is closely orderly has multi-disc sheet parts (1), relative position between axle (2) and multi-disc sheet parts (1) is fixed, metal is filled with in gap mutual between axle (2) and multi-disc sheet parts (1), and adopt following process step:
Step 1): sheet metal is machined into sheet parts (1);
Step 2): the outside then multi-disc sheet parts (1) being enclosed within axle (2), the tooth in sheet parts (1) axis hole is convex to cooperatively interact with the groove of the external helicoid shape of axle (2), forms the appearance of spiral oblique crank Z;
Step 3): then the relative position that the multi-disc sheet parts 1 of the spiral oblique crank Z after above-mentioned moulding and axle 2 carry out profile is fixed, after fixing, form screw rod axis body;
Step 4): carry out the inspection of semifinished product to described screw rod axis body, qualified screw rod axis body enters next step, and defective screw rod axis body is again checked after entering the mould squeezing shaping of screw axis shape, entered next step after qualified;
Step 5): then by the surperficial prefluxing of above-mentioned screw rod axis body;
Step 6): then at the outer matel coated powder of soldering flux, metal powder is filled between each sheet parts (1);
Step 7): then quenched by the screw rod axis body scribbling metal powder, while quenching, screw axis surface is sintered into one, and forms the screw axis of the sintering of quenching;
Step 8): then the screw axis of above-mentioned thermal sintering is carried out Checking of finished products, qualified finished product screw axis warehouse-in, defective screw axis is checked after carrying out the outer contour surface process of screw axis again, the finished product screw axis warehouse-in after qualified;
The screw axis made.
2. the screw axis that sinters is carried out in a kind of quenching according to claim 1 simultaneously, it is characterized in that: the wherein a kind of method adopting punching press, Linear cut, laser beam cutting, plasma cut, the cutting of high pressure liquid muscle power, sheet metal is processed into sheet parts (1).
3. the screw axis that sinters is carried out in a kind of quenching according to claim 1 simultaneously, it is characterized in that: the metal powder that soldering flux is coated with outward is selected from the mixing of following any one or two or more arbitrary proportions: lead powder, glass putty, copper powder, aluminium powder.
4. the screw axis that sinters is carried out in a kind of quenching according to claim 1 simultaneously, it is characterized in that: in vacuum box, complete the quenching of screw rod axis body.
5. the screw axis that sinters is carried out in a kind of quenching according to claim 11 simultaneously, it is characterized in that: quenching adopts wherein a kind of method of high frequency hardening, mid frequency induction hardening or heat treatment furnace quenching.
6. the screw axis that sinters is carried out in a kind of quenching according to claim 4 simultaneously, it is characterized in that: when quenching in vacuum box, close vacuum pump, open suction valve fast, make air inlet fast in vacuum box, by the time, when vacuum box internal pressure and normal-pressure balance, cut out suction valve reopens vacuum pump and carries out negative-pressure ward, and above-mentioned rapid pressure and fast decompression process hocket once.
7. the screw axis that sinters is carried out in a kind of quenching according to claim 1 simultaneously, it is characterized in that: have a profile of tooth to protrude in the axis hole of described sheet parts (1), the spiral groove of axle (2) is the groove of a spiral profile of tooth.
8. the screw axis that sinters is carried out in a kind of quenching according to claim 1 simultaneously, and it is characterized in that: have multiple profile of tooth to protrude in described sheet parts (1) interior axis hole, the spiral groove of axle (2) is the groove of spiral multiple profile of tooth.
9. the screw axis that sinters is carried out in a kind of quenching according to claim 1 simultaneously, it is characterized in that: the described relative position multi-disc sheet parts (1) of the spiral oblique crank Z after moulding and axle (2) being carried out profile is fixed, adopt: with axial force clamping sheet parts (1) on axle (2), and fixing relative position.
10. the screw axis that sinters is carried out in a kind of quenching according to claim 1 simultaneously, it is characterized in that: the described relative position multi-disc sheet parts (1) of the spiral oblique crank Z after moulding and axle (2) being carried out profile is fixed, adopt: adopt auxiliary clamp, axial grip sheet parts (1) while clamp shaft, and fixing relative position.
CN201510463606.3A 2015-08-02 2015-08-02 Screw shaft capable of being quenched and sintered simultaneously Pending CN105114321A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115094199A (en) * 2022-06-27 2022-09-23 山东天鹅棉业机械股份有限公司 Laser quenching device and process for cotton linter blades

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SE1200522A1 (en) * 2012-08-30 2013-10-08 Benny Lindbrandt Ways to manufacture a hollow screw rotor and screw rotor made according to the method
CN104052175A (en) * 2013-03-15 2014-09-17 伊顿公司 Low inertia laminated rotor
CN204283207U (en) * 2014-09-03 2015-04-22 中国石油集团渤海钻探工程有限公司 Punched laminations formula metal stator screw drilling tool
CN104526262A (en) * 2014-11-04 2015-04-22 江西华电电力有限责任公司 Method and product for manufacturing lamination type screw rotor

Cited By (1)

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CN115094199A (en) * 2022-06-27 2022-09-23 山东天鹅棉业机械股份有限公司 Laser quenching device and process for cotton linter blades

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