CN105108942A - Vertical capsule vulcanizing device - Google Patents
Vertical capsule vulcanizing device Download PDFInfo
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- CN105108942A CN105108942A CN201510591829.8A CN201510591829A CN105108942A CN 105108942 A CN105108942 A CN 105108942A CN 201510591829 A CN201510591829 A CN 201510591829A CN 105108942 A CN105108942 A CN 105108942A
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- heating plate
- curing device
- oil cylinder
- bladder curing
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Abstract
The invention discloses a vertical capsule vulcanizing device and relates to the field of tyre designing and manufacturing. The vertical capsule vulcanizing device is characterized in that the vertical capsule vulcanizing device comprises a stretching umbrella base, an upper oil cylinder, a lower oil cylinder, a plurality of layers of heating plates and pull rods. The multiple layers of heating plates are connected through the pull rods. The stretching umbrella base, the upper oil cylinder, the heating plates and the lower oil cylinder are sequentially and coaxially mounted on the same sliding shaft from top to bottom, and the heating plate on the uppermost layer is connected with the stretching umbrella base through the corresponding pull rod. A heating system is mainly formed through the four layers of heating plates and is designed vertically, space is saved, the occupied area is small, and installation and maintenance are convenient. The height of the whole vulcanizing device is 1.7 m, compared with existing vulcanizing devices, space is saved, and operators can work quite conveniently. Steam capsules and nitrogen capsules are used for vulcanization, so that use efficiency is high; compared with similar vulcanizing machines in China and foreign countries, installation is convenient, operation is easy, energy consumption is low, and maintenance can be quite convenient.
Description
Technical field
The present invention relates to tire design and manufacture field, be specifically related to the vertical bladder curing device of one manufacturing tire.
Background technology
The bladder curing device of tire production is mainly divided into two kinds, and one is use two-layer bladder curing device sulfuration, and this kind of device curing operation time is long, and once can only one or two product of sulfuration; Two is the sulfurations of existing four layers of bladder curing device, and this kind of device once can sulfuration four products, but the excessive height of vulcanization plant, and be about 2.2 meters, take up room large, and the time of curing operation is also longer, repairing neither be very convenient.These two kinds of devices respectively have pluses and minuses, have utilization in actual production, and because two kinds of vulcanizing equipments are different, therefore used mould structure is also different.
Summary of the invention
The object of the invention is for above-mentioned deficiency of the prior art, provide a kind of vertical bladder curing device, high for solving mechanical energy consumption, curing operation speed is slow, the technical problems such as efficiency is low.
In order to reach above-mentioned technique effect, the present invention takes following technical scheme: vertical bladder curing device, is characterized in that: it comprises stretching umbrella shank, upper cylinder, lower oil cylinder, Multi-layer warming plate and pull bar.Connected by pull bar between every layer of heating plate, connected by pull bar between described heating plate.Described stretching umbrella shank, upper cylinder, heating plate and lower oil cylinder are coaxially arranged on same sliding axle from top to bottom successively, and the heating plate of the superiors is connected with stretching umbrella shank by pull bar.Described stretching umbrella shank is adjustment and support heating plate spacing; Described upper cylinder, mainly plays the effect of hydraulic pressure location heating plate spacing; Described heating plate adds gentle fixing double central authority to mould; Described pull bar, mainly plays the effect of location heating plate spacing; Described lower oil cylinder is the effect playing vulcanized tyre locked mode.
Apparatus of the present invention operation principle: upper cylinder promotes stretching umbrella shank and rises or decline, by the height change of stretching umbrella shank, thus drives the spacing between the heating plate of pull bar secondary location, reduces operation height, finally by lower oil cylinder vulcanized tyre locked mode.
As preferably, vertical bladder curing device, it also comprises multiple double central authority, every layer of heating plate is coaxially fixed a described double central authority, described double central authority plays the effect determining dress all size holding ring, mainly for capsule.
As preferably, vertical bladder curing device, it also comprises the oil pump of configuration separately, hydraulic valve and electric-control system.Realize separately operation, non-interference, the mould of the vertical bladder curing device of every platform independently coordinates vulcanizate intracapsular pressure by electro connecting pressure gauge, and can realize vulcanized tyre and count separately.
As preferably, vertical bladder curing device, it also comprises upper frame, support column and lower support, and described upper cylinder is arranged on upper frame, and described lower oil cylinder is arranged on lower support, and described support column is welded between upper frame and lower support.Described support column specifically can adopt channel-section steel, and welding behind frame flat key location, to ensure bulk strength, makes the upper and lower plane of frame parallel, ensures the parallel and concentricity of equipment center simultaneously.
As preferably, vertical bladder curing device, it also comprises locating piece and positioning key, and described locating piece and positioning key are all for locating the position of heating plate.
As preferably, described heating plate has four layers, and the diameter of described heating plate is 650mm-850mm.Between described heating plate, spacing is from bottom to up 500mm, 460mm, 460mm successively.Also can customize according to customer requirement.
As preferably, described double central authority is binodal cylinder, and have four, cylinder diameter has 40/70mm, 70/110mm, 80/140mm, central authority stroke: 168mm, 182mm.Also can customize according to customer requirement.
The present invention compared with prior art, has following beneficial effect: vertical bladder curing device, forms a heating system primarily of four layers of heating plate, heating system adopts rectilinear design, compare existing vulcanization plant, saved space, very convenient operator's operation.Meanwhile, vertical bladder curing device of the present invention is relative to two-layer or four layers of bladder curing device in the past, and adopt double exhaust, shorten evacuation time, every two bladder vulcanizing machines once can sulfuration 8 tires.Adopt two-way heat conduction (namely pass into steam in capsule and mould is heated by heating plate), save the curing operation time.Carry out sulfuration by employing steam, nitrogen capsule, service efficiency is high, and compare domestic and international similar vulcanizer easy for installation, simple to operate, energy consumption is low, safeguards that and maintenance is got up meeting easily.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention's vertical bladder curing device upper cylinder promotes when loading three layers of tyre carcase state;
Fig. 2 is the structural representation that the present invention's vertical bladder curing device upper cylinder declines when filling the 4th layer of tyre carcase state;
Structural representation when Fig. 3 is oil cylinder rising locked mode sulfided state under the vertical bladder curing device of the present invention;
Fig. 4 is the structural representation that the vertical bladder curing device of the present invention two same apparatus merge into a group;
Fig. 5 is the structural representation of pull bar in the vertical bladder curing device of the present invention;
Fig. 6 is double central authority enlarged diagram in the vertical bladder curing device of the present invention.
Detailed description of the invention
Below in conjunction with embodiments of the invention, the invention will be further elaborated.
Embodiment:
As shown in figures 1 to 6, vertical bladder curing device, it comprises stretching umbrella shank 1, upper cylinder 2, lower oil cylinder 5, Multi-layer warming plate 3 and pull bar 4.Connect location by pull bar 4 between every layer of heating plate 3, described stretching umbrella shank 1, upper cylinder 2, heating plate 3 and lower oil cylinder 5 are coaxially arranged on same sliding axle 10 from top to bottom successively, and the heating plate 3 of the superiors is connected with stretching umbrella shank 1 by pull bar 4.In the present embodiment, described heating plate 3 has four layers.The diameter of heating plate 3 is 650mm-850mm.This better device also comprises locating piece 11 and positioning key 12, the spacing of positioning control heating plate 3 is carried out by locating piece 11 and positioning key 12, in the present embodiment, between heating plate, spacing is from bottom to up 500mm, 460mm, 460mm successively, and this spacing also can customize according to customer requirement.
In the present embodiment, vertical bladder curing device, it also comprises multiple double central authority 6, every layer of heating plate 3 is coaxially fixed a double central authority 6.As shown in Figure 6, described double central authority 6 is binodal cylinders.Whole employing stainless-steel grinding processing, piston all adopts copper body to contact with cylinder body under steam, damages to prevent inboard wall of cylinder block.Cylinder diameter has 40/70mm, 70/110mm, 80/140mm, central authority stroke: 168mm, 182mm.Double central authority sealing ring all adopts general rubber seal, low price, and use cost is little.Double central authority and the screw thread that is clamped and connected: T130 × 4, T155 × 4, T220 × 4, (unit metric system).
Vertical bladder curing device, it also comprises the oil pump, hydraulic valve and the electric-control system that configure separately.Upper cylinder and lower oil cylinder are mainly fulfiled assignment by oil pump and the cooperation of oil pressure valve block.Diameter of plunger is
oil pressure normally uses pressure: below 17Mpa.Described oil pump can the vertical bladder curing device of control 6-12 platform, and pump start adopts power matched moulds, and sulfuration terminates die sinking, heating plate, and mould reopens automatically, does not need oil pump power, saves die sinking oil pump and turns on the power.Electrical apparatus control system realizes the vertical bladder curing device of every platform and operates separately, non-interference, and the mould of the vertical bladder curing device of every platform independently coordinates vulcanizate intracapsular pressure by electro connecting pressure gauge, and can realize vulcanized tyre and count separately.
Better, in the present embodiment, vertical bladder curing device also comprises upper frame 7, support column 8 and lower support 9, and described upper cylinder 2 is arranged on upper frame 7, and described lower oil cylinder 5 is arranged on lower support 9, and described support column 8 is welded between upper frame 7 and lower support 9.Described support column 8 is channel-section steels, and its welding behind frame flat key location, to ensure bulk strength, makes the upper and lower plane of frame parallel, ensure the parallel and concentricity of equipment center simultaneously.
As shown in Figure 4, the present invention is merged into a small group by two vertical bladder curing devices, and use space, floor space is no more than 8 square metres, once can sulfuration 8 tires.(existing domestic two a small group bladder vulcanizing machines generally used, floor space about 10 square metres, and once can only sulfuration 4 tires), be convenient to install and maintenance.As shown in Figure 1, upper cylinder 2 piston rises can pull four layers of heating plate spacing simultaneously, puts into green tire shaping by hand.As shown in Figure 2, upper cylinder 2 piston declines and three layers of heating plate is below resetted (locating initial separation by locating piece), and increases by four interlamellar spacings, puts into green tire integer by hand.As shown in Figure 3, after green tire integer completes, lower oil cylinder piston rising locked mode vulcanized tyre.The operation of whole vulcanization plant is highly 1.5 meters (installing vulcanizer ground is 510mm to ground level height).
This device adds sulphur program:
By hand put into green tire → shaping → steam to enter → nitrogen enters → and sulfuration terminates
Interior pressure puts → → the die sinking of interior pressure zero, and vacuumize → time delay (can sets itself time) → twice-die-opening → craft and get tire.
The main row of this device and vacuumize and apply mechanically two vulcanizer stop valves, realizes double exhaust, shortens evacuation time, improve equipment operating efficiency.
Be understandable that, the illustrative embodiments that above embodiment is only used to principle of the present invention is described and adopts, but the present invention is not limited thereto.For those skilled in the art, without departing from the spirit and substance in the present invention, can make various modification and improvement, these modification and improvement are also considered as protection scope of the present invention.
Claims (9)
1. vertical bladder curing device, it is characterized in that: it comprises stretching umbrella shank (1), upper cylinder (2), lower oil cylinder (5), Multi-layer warming plate (3) and pull bar (4), connected by pull bar (4) between every layer of heating plate (3), described stretching umbrella shank (1), upper cylinder (2), heating plate (3) and lower oil cylinder (5) are coaxially arranged on same sliding axle (10) from top to bottom successively, and the heating plate of the superiors (3) is connected with stretching umbrella shank (1) by pull bar (4).
2. vertical bladder curing device according to claim 1, is characterized in that: it also comprises double central authority (6), every layer of heating plate (3) is coaxially fixed a double central authority (6).
3. vertical bladder curing device according to claim 1, is characterized in that: it also comprises the oil pump, hydraulic valve and the electric-control system that configure separately.
4. vertical bladder curing device according to claim 1, it is characterized in that: it also comprises upper frame (7), support column (8) and lower support (9), described upper cylinder (2) is arranged on upper frame (7), described lower oil cylinder (5) is arranged on lower support (9), and described support column (8) is welded between upper frame (7) and lower support (9).
5. vertical bladder curing device according to claim 1, is characterized in that: described heating plate (3) has four layers.
6. vertical bladder curing device according to claim 1, is characterized in that: the diameter of described heating plate (3) is 650mm-850mm.
7. vertical bladder curing device according to claim 2, is characterized in that: described double central authority (6) is binodal cylinder.
8. vertical bladder curing device according to claim 5, it is characterized in that: it also comprises locating piece (11) and positioning key (12), described locating piece (11) and positioning key (12) are all for locating the position of heating plate (3).
9. vertical bladder curing device according to claim 5, is characterized in that: between described heating plate (3), spacing is from bottom to up 500mm, 460mm, 460mm successively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510591829.8A CN105108942A (en) | 2015-09-17 | 2015-09-17 | Vertical capsule vulcanizing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510591829.8A CN105108942A (en) | 2015-09-17 | 2015-09-17 | Vertical capsule vulcanizing device |
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| Publication Number | Publication Date |
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| CN105108942A true CN105108942A (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510591829.8A Pending CN105108942A (en) | 2015-09-17 | 2015-09-17 | Vertical capsule vulcanizing device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0709179A2 (en) * | 1994-10-31 | 1996-05-01 | Mitsubishi Jukogyo Kabushiki Kaisha | Tire vulcanizer |
| CN201800168U (en) * | 2010-08-25 | 2011-04-20 | 万进学 | Double-position multi-layer hydraulic capsule curing tire vulcanizing press |
| CN102672859A (en) * | 2012-05-09 | 2012-09-19 | 青岛华瑞胶业设备有限公司 | Dual-mold high-efficiency oblique-crossing full-automatic tire vulcanizing machine |
| CN203945547U (en) * | 2014-06-27 | 2014-11-19 | 浙江数通实业有限公司 | Three layers of shaper vulcanizer of hydraulic pressure |
| CN204955217U (en) * | 2015-09-17 | 2016-01-13 | 四川远星橡胶有限责任公司 | Vertical capsule vulcanizer |
-
2015
- 2015-09-17 CN CN201510591829.8A patent/CN105108942A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0709179A2 (en) * | 1994-10-31 | 1996-05-01 | Mitsubishi Jukogyo Kabushiki Kaisha | Tire vulcanizer |
| CN201800168U (en) * | 2010-08-25 | 2011-04-20 | 万进学 | Double-position multi-layer hydraulic capsule curing tire vulcanizing press |
| CN102672859A (en) * | 2012-05-09 | 2012-09-19 | 青岛华瑞胶业设备有限公司 | Dual-mold high-efficiency oblique-crossing full-automatic tire vulcanizing machine |
| CN203945547U (en) * | 2014-06-27 | 2014-11-19 | 浙江数通实业有限公司 | Three layers of shaper vulcanizer of hydraulic pressure |
| CN204955217U (en) * | 2015-09-17 | 2016-01-13 | 四川远星橡胶有限责任公司 | Vertical capsule vulcanizer |
Non-Patent Citations (1)
| Title |
|---|
| 王俊洲等: "《气动与液压技术》", 31 January 2015, 西南交通大学出版社 * |
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Application publication date: 20151202 |
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