CN105108224B - Blade changeable type plate shearing machine is used in a kind of ship air channel processing - Google Patents

Blade changeable type plate shearing machine is used in a kind of ship air channel processing Download PDF

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Publication number
CN105108224B
CN105108224B CN201510505252.4A CN201510505252A CN105108224B CN 105108224 B CN105108224 B CN 105108224B CN 201510505252 A CN201510505252 A CN 201510505252A CN 105108224 B CN105108224 B CN 105108224B
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cutter
upper frame
knife
lift cylinders
motor
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CN201510505252.4A
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CN105108224A (en
Inventor
周祥宗
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Alen Group Anhui Zhongrun Heavy Industry Co Ltd
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Alen Group Anhui Zhongrun Heavy Industry Co Ltd
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Abstract

The present invention relates to a kind of ship air channel processing blade changeable type plate shearing machine, including shear platform, bottom knife, upper frame and punching cylinder, bottom knife is fixed on the front portion of shear platform, upper frame is arranged on the front upper of shear platform, punching cylinder is vertically installed on upper frame, cutting apparatus is installed, the rear portion of upper frame is provided with sliding more changing device below punching cylinder.The rear portion of shear platform is provided with and set a roof beam in place, and sets a roof beam in place and surrounds Chu Daoqu, is provided with waste containment area on shear platform between bottom knife, Chu Dao areas.Standby cutter is placed with equal intervals according to order from front to back in Chu Dao areas, and the blade lengths of standby cutter are unequal.The present invention has the advantages that reasonable in design, automaticity is high and manipulation is convenient, can be according to the galvanized iron sheet processing request automatic changing blade of different size, so as to be processed suitable for the galvanized iron sheet shear of different size, greatly reduce energy consumption, to realize that energy makes full use of, and reduce equipment use cost.

Description

Blade changeable type plate shearing machine is used in a kind of ship air channel processing
Technical field
The present invention relates to air channel processing technique field peculiar to vessel, and in particular to blade changeable type is used in a kind of ship air channel processing Plate shearing machine.
Background technology
It is well known that the shell on ship is formed by steel plate butt welding, and air channel used in ship is then by galvanized iron sheet By shear, riveting to be molded, traditional processing mode is:The galvanized iron sheet of bulk is cut out using plate shearing machine, spy is made After setting shape, then mutually splice and rivet fixation.But traditional plate shearing machine specification is fixed, i.e. the length of blade can not be more Changing so that when each starting device carries out shear processing, the energy of consuming is certain, but because the galvanized iron sheet specification of cutting is not united One, some sizes are wider, and some sizes are narrower, and all bigger for the processing capacity of the galvanized iron sheet of every kind of specification, work as processing During the narrower galvanized iron sheet of large quantities of sizes, if using traditional plate shearing machine, energy dissipation is more serious, the cost that equipment uses compared with It height, equally can also shorten the service life of equipment, increase the maintenance cost of equipment.
The content of the invention
In order to solve the deficiency in the presence of prior art, the present invention proposes a kind of reasonable in design, automation journey Spend high, manipulation easily, can realize that energy is fully sharp according to the galvanized iron sheet processing request automatic changing blade of different size With, and reducing the device of equipment use cost, i.e., blade changeable type plate shearing machine is used in a kind of ship air channel processing.
Blade changeable type plate shearing machine, including shear platform, bottom knife, upper frame and punching press are used in a kind of ship air channel processing Cylinder, the bottom knife are fixed on the front portion of shear platform, and the upper frame is arranged on the front upper of shear platform, the punching cylinder Be vertically installed on upper frame, cutting apparatus be installed below the punching cylinder, the rear portion of the upper frame be provided with it is sliding more Changing device.
The rear portion of the shear platform be provided with set a roof beam in place, described set a roof beam in place surrounds Chu Daoqu, on the shear platform bottom knife, Waste containment area is provided between Chu Dao areas.
Standby cutter, the standby cutter are placed with equal intervals according to order from front to back in the Chu Dao areas Blade lengths it is unequal, so as to automatically select the standby upper slitter of corresponding specification according to the galvanized iron sheet of various sizes of specification Piece.
The present invention is moved downward using the upper cutting apparatus of punching cylinder driving, in the presence of coordinating with bottom knife, realizes dialogue The shear processing of iron sheet;In use, when the dimensions change of galvanized iron sheet, chosen using sliding more changing device Appropriate standby cutter with upper cutting apparatus, so as to possess be directed to different size galvanized iron sheet shear process it is adaptive Function is answered, greatly reduces energy consumption, reduces cost when equipment uses.
The upper cutting apparatus include knife-die seat, lift cylinders one, motor one, hex nut sleeve, hex screw, cutter and Stage clip, the knife-die seat is located at the lower section of upper frame, and the knife-die seat is fixed on the lower end of punching cylinder, and the lift cylinders one are vertical The upper rear of knife-die seat is fixed on, the motor one is fixed on the bottom of lift cylinders one, and the hex nut sleeve is arranged on The lower end of motor one, the cutter level is inserted into the lower-end rear portion of knife-die seat, and the top of the cutter passes through hexagonal Screw is fixed on knife-die seat, and the hex screw is located at the underface of hex nut sleeve, and the stage clip is symmetrically mounted on knife On the lower-end front portion of die holder, the cutter is engaged with bottom knife realizes that shear operates.Used cutter during work Dimensions is certain, when needing according to the dimensions of galvanized iron sheet to adjust cutter, first starts sliding more changing device, transports Move to the rear of cutter and clamp cutter, now, the pushing motor one of lift cylinders one moves down, when hex nut sleeve is enclosed on six After on the screw of angle, start motor one and drive the revolution of hex nut sleeve, and under the synchronous action of lift cylinders one, to unload six Angle screw, then it is sliding replacing device drive cutter after move, such cutter can separate with knife-die seat, it is sliding more Move to Chu Daoqu under the drive of changing device, such cutter can frame setting a roof beam in place, hereafter, sliding more changing device can be transported again Move to the top of corresponding standby cutter, standby cutter corresponding to gripping, and be transported on knife-die seat, start motor one, And be engaged with lift cylinders one, so as to realize the fixation to standby cutter using hex screw, then lift cylinders one drive electricity Machine one resets, to complete the replacing of standby cutter, you can starts punching cylinder and carries out shear processing.
Magnet is inlaid with the hex nut sleeve, so as to pull down hex screw, hex screw is adsorbed six In the ut socket of angle, to prevent hex screw from dropping, realize and be quickly connected.
The sliding more changing device includes rack, lift cylinders two, horizontal slide unit, clamping cylinder, train wheel bridge, lower plate, swallow Stern notch guide rail, motor two and gear, the rack are fixed on the rear portion of upper frame along fore-and-aft direction is horizontal, the dovetail groove The quantity of guide rail is two, and two dovetail groove guide rails are fixed on the rear portion of upper frame in a manner of parallel with rack, the horizontal stroke To slide unit across between two dovetail groove guide rails, and it is slidably matched between horizontal slide unit and two dovetail groove guide rails, the electricity Machine two is horizontally fixed on the left upper end of horizontal slide unit, and the gear is arranged on motor two, and the wheel and rack is meshed, institute State lift cylinders two to be symmetrically mounted in horizontal slide unit, the train wheel bridge is horizontally fixed on the lower end of lift cylinders two, the clamping cylinder Installed in the middle part of train wheel bridge, the lower plate is horizontally fixed on the lower end of clamping cylinder.
The upper end of the standby cutter is provided with horizontally disposed stand, and the bottom of the standby cutter is provided with cutting knife Piece, the top of the standby cutter are arranged with screwed hole, and middle part is provided with biteplate on rear side of the standby cutter, described The front portion of frame extends forward.
When needing to change cutter, start motor two, and be meshed using wheel and rack to realize power transmission, so as to Driving horizontal slide unit moves forward under the guide effect of dovetail groove guide rail, train wheel bridge, lower plate is moved closer to cutter, when upper folder After plate, lower plate move to the dead astern of cutter, start clamping cylinder, first make train wheel bridge, lower plate away from each other, while laterally Slide unit continues the segment distance that moves forward, and hereafter, starts clamping cylinder counter motion, makes train wheel bridge, lower plate close to each other and clamp Blade, it then can start lift cylinders one, motor one, realize the dismounting to hex screw, after the completion of, start the sliding tooth of motor two Wheel is rotated backward, and such horizontal slide unit is rear i.e. under the guide effect of dovetail groove guide rail to be moved, and cutter is delivered into Chu Daoqu Surface, start lift cylinders two, make cutter move down until upper blade holder after setting a roof beam in place, clamping cylinder driving train wheel bridge, lower folder Plate away from each other, to unclamp cutter;Then, lift cylinders two drive train wheel bridge, lower plate to move up, afterwards the work again of motor two Make, to drive horizontal slide unit to move forward and backward, after corresponding to moving on standby cutter, you can start lift cylinders two, drive Train wheel bridge, lower plate move down, and train wheel bridge, lower plate is clamped the biteplate of the standby cutter, and then lift cylinders two should Standby cutter is sling upwards, and is delivered on knife-die seat, you can using lift cylinders one, motor one, is screwed into hex screw Onto standby cutter, knife-die seat, the fixation to standby cutter is realized, hereafter, lift cylinders two reset, you can carry out at shear Reason.
The beneficial effects of the invention are as follows:It is excellent that the present invention has that reasonable in design, automaticity is high and manipulation is convenient etc. Point, can be according to the galvanized iron sheet processing request automatic changing blade of different size, so as to the galvanized iron sheet shear suitable for different size Processing, greatly reduces energy consumption, to realize that energy makes full use of, and reduces equipment use cost.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the front view of the present invention;
Fig. 2 is the top view of the present invention;
Fig. 3 is Fig. 2 A-A sectional views;
Fig. 4 is Fig. 2 B-B sectional views;
Fig. 5 is the structural representation of the hex nut sleeve of the present invention.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, below it is right The present invention is expanded on further.
As shown in Figures 1 to 5, a kind of ship air channel processing blade changeable type plate shearing machine, including shear platform 1, under Blade 2, upper frame 3 and punching cylinder 4, the bottom knife 2 are fixed on the front portion of shear platform 1, and the upper frame 3 is arranged on shear platform 1 front upper, the punching cylinder 4 are vertically installed on upper frame 3, and the lower section of the punching cylinder 4 is provided with cutting apparatus, described The rear portion of upper frame 3 is provided with sliding more changing device.
The rear portion of the shear platform 1 is provided with and set a roof beam in place 1c, and the 1c that sets a roof beam in place surrounds Chu Dao areas 1b, on the shear platform 1 Waste containment area 1a is provided between bottom knife 2, Chu Dao areas 1b.
Be placed with standby cutter 12 at equal intervals according to order from front to back in the Chu Dao areas 1b, it is described it is standby on The blade lengths of blade 12 are unequal, so as to automatically select the standby of corresponding specification according to the galvanized iron sheet of various sizes of specification Cutter 12.
It is of the invention to be moved downward using the upper cutting apparatus of the driving of punching cylinder 4, in the presence of coordinating with bottom knife 2, realization pair The shear processing of galvanized iron sheet;In use, when the dimensions change of galvanized iron sheet, selected using sliding more changing device Appropriate standby cutter 12 is taken on upper cutting apparatus, to be processed so as to the galvanized iron sheet shear possessed for different size Adaptation function, energy consumption is greatly reduced, reduce cost when equipment uses.
The upper cutting apparatus include knife-die seat 5, lift cylinders 1, motor 1, hex nut sleeve 8, hex screw 9, on Blade 10 and stage clip 11, the knife-die seat 5 is located at the lower section of upper frame 3, and the knife-die seat 5 is fixed on the lower end of punching cylinder 4, institute The vertical upper rear for being fixed on knife-die seat 5 of lift cylinders 1 is stated, the motor 1 is fixed on the bottom of lift cylinders 1, described Hex nut sleeve 8 is arranged on the lower end of motor 1, and the level of cutter 10 is inserted into the lower-end rear portion of knife-die seat 5, and institute The top for stating cutter 10 is fixed on knife-die seat 5 by hex screw 9, and the hex screw 9 is located at hex nut sleeve 8 Underface, the stage clip 11 are symmetrically mounted on the lower-end front portion of knife-die seat 5, and the cutter 10 is engaged reality with bottom knife 2 Existing shear operation.The dimensions of used cutter 10 is certain during work, when need according to the dimensions of galvanized iron sheet come When adjusting cutter 10, first start sliding more changing device, move to the rear of cutter 10 and clamp cutter 10, now, The pushing motor 1 of lift cylinders 1 moves down, and after hex nut sleeve 8 is enclosed on hex screw 9, starts motor 1 and drives hexagonal Ut socket 8 turns round, and under the synchronous action of lift cylinders 1, to unload hex screw 9, subsequent sliding more changing device Moved after driving cutter 10, such cutter 10 can separate with knife-die seat 5, be moved under the drive of sliding more changing device Chu Dao areas 1b, such cutter 10 can frame in the 1c that sets a roof beam in place, hereafter, sliding more changing device can move to again corresponding to it is standby The top of cutter 12, standby cutter 12 corresponding to gripping, and being transported on knife-die seat 5 start motor 1, and with lifting Cylinder 1 is engaged, so as to realize fixation to standby cutter 12 using hex screw 9, the then drive motor one of lift cylinders 1 7 reset, to complete the replacing of standby cutter 12, you can start punching cylinder 4 and carry out shear processing.
Magnet 8a is inlaid with the hex nut sleeve 8, so as to pull down hex screw 9, hex screw 9 is adsorbed In hex nut sleeve 8, to prevent hex screw 9 from dropping, realize and be quickly connected.
The sliding more changing device include rack 13, lift cylinders 2 14, horizontal slide unit 15, clamping cylinder 16, train wheel bridge 17, Lower plate 18, dovetail groove guide rail 19, motor 2 20 and gear 21, the rack 13 are fixed on upper frame along fore-and-aft direction level On 3 rear portion, the quantity of the dovetail groove guide rail 19 is two, and two dovetail groove guide rails 19 are in a manner of parallel with rack 13 It is fixed on the rear portion of upper frame 3, the horizontal slide unit 15 is across between two dovetail groove guide rails 19, and horizontal slide unit 15 and two It is slidably matched between individual dovetail groove guide rail 19, the motor 2 20 is horizontally fixed on the left upper end of horizontal slide unit 15, the gear 21 are arranged on motor 2 20, and the gear 21 is meshed with rack 13, and the lift cylinders 2 14 are symmetrically mounted on horizontal slide unit On 15, the train wheel bridge 17 is horizontally fixed on the lower end of lift cylinders 2 14, and the clamping cylinder 16 is arranged on the middle part of train wheel bridge 17, The lower plate 18 is horizontally fixed on the lower end of clamping cylinder 16.
The upper end of the standby cutter 12 is provided with horizontally disposed stand 12a, and the bottom of the standby cutter 12 is set There is a cutting edge 12b, the top of the standby cutter 12 is arranged with screwed hole 12c, in the rear side of the standby cutter 12 Front portion of the portion provided with biteplate 12d, the stand 12a extends forward.
When needing to change cutter 10, start motor 2 20, and be meshed with rack 13 to realize power using gear 21 Transmit, so as to drive horizontal slide unit 15 to be moved forward under the guide effect of dovetail groove guide rail 19, make train wheel bridge 17, lower plate 18 gradual Close to cutter 10, after train wheel bridge 17, lower plate 18 move to the dead astern of cutter 10, start clamping cylinder 16, first make Clamping plate 17, lower plate 18 away from each other, while horizontal slide unit 15 continue move forward a segment distance, hereafter, start clamping cylinder 16 it is reverse Motion, makes train wheel bridge 17, lower plate 18 close to each other and clamps cutter 10, then can start lift cylinders 1, motor 1, The dismounting to hex screw 9 is realized, after the completion of, start the drive gear 21 of motor 2 20 and rotate backward, such horizontal slide unit 15 is Moved after under the guide effect of dovetail groove guide rail 19, cutter 10 is delivered to Chu Dao areas 1b surface, start lift cylinders 2 14, move down cutter 10 until the frame of cutter 10 is after the 1c that sets a roof beam in place, clamping cylinder 16 drives train wheel bridge 17, lower plate 18 each other It is remote, to unclamp cutter 10;Then, lift cylinders 2 14 drive train wheel bridge 17, lower plate 18 to move up, and motor 2 20 is again afterwards Work, to drive horizontal slide unit 15 movable, after corresponding to moving on standby cutter 12, you can start lift cylinders two 14, drive train wheel bridge 17, lower plate 18 to move down, and train wheel bridge 17, lower plate 18 is clamped the biteplate of the standby cutter 12 12d, then lift cylinders 2 14 sling the standby cutter 12 upwards, and are delivered on knife-die seat 5, you can utilize lift cylinders one 6th, motor 1, hex screw 9 is screwed into standby cutter 12, on knife-die seat 5, realizes the fixation to standby cutter 12, Hereafter, lift cylinders 2 14 reset, you can carry out shear processing.
The present invention realizes the automatic function of changing cutter 10, so as to the galvanized iron sheet for different size cut Plate processing, reduces the energy consumption of equipment, has saved cost;In use, before galvanized iron sheet to be processed is placed on into shear platform 1 Portion, can then start punching cylinder 4, and driving cutter 10 moves down, at the same stage clip 11 can be pressed on galvanized iron sheet to be processed with Galvanized iron sheet is loosened during preventing shear, it is ensured that shear processing is smoothed out, and the waste material after shear can automatically fall into waste material Accommodate area 1a and realize recovery.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry For personnel it should be appreciated that the present invention is not limited to the above embodiments, that described in above-described embodiment and specification is the present invention Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these change and Improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent Thing defines.

Claims (2)

1. blade changeable type plate shearing machine, including shear platform (1), bottom knife (2), upper frame (3) are used in a kind of ship air channel processing With punching cylinder (4), the bottom knife (2) is fixed on the front portion of shear platform (1), and the upper frame (3) is arranged on shear platform (1) Front upper, the punching cylinder (4) is vertically installed on upper frame (3), it is characterised in that:The lower section peace of the punching cylinder (4) Equipped with upper cutting apparatus, the rear portion of the upper frame (3) is provided with sliding more changing device;
The rear portion of the shear platform (1) is provided with and set a roof beam in place (1c), and set a roof beam in place (1c) surrounds Chu Daoqu (1b), the shear platform (1) waste containment area (1a) is provided between bottom knife (2), Chu Daoqu (1b);
Be placed with standby cutter (12) at equal intervals according to order from front to back in the Chu Dao areas (1b), it is described it is standby on The blade lengths of blade (12) are unequal;
The upper cutting apparatus includes knife-die seat (5), lift cylinders one (6), motor one (7), hex nut sleeve (8), hex screw (9), cutter (10) and stage clip (11), the knife-die seat (5) is located at the lower section of upper frame (3), and the knife-die seat (5) is fixed on The lower end of punching cylinder (4), the lift cylinders one (6) are fixed on the upper rear of knife-die seat (5) vertically, and the motor one (7) is solid The bottom of lift cylinders one (6) is scheduled on, the hex nut sleeve (8) is arranged on the lower end of motor one (7), the cutter (10) Level is inserted into the lower-end rear portion of knife-die seat (5), and the top of the cutter (10) is fixed on cutting die by hex screw (9) On seat (5), the hex screw (9) is located at the underface of hex nut sleeve (8), and the stage clip (11) is symmetrically mounted on cutting die On the lower-end front portion of seat (5), the cutter (10) is engaged with bottom knife (2) realizes that shear operates;
The sliding more changing device includes rack (13), lift cylinders two (14), horizontal slide unit (15), clamping cylinder (16), upper folder Plate (17), lower plate (18), dovetail groove guide rail (19), motor two (20) and gear (21), the rack (13) is along front and back To being fixed on the rear portion of upper frame (3) for level, the quantity of the dovetail groove guide rail (19) is two, two dovetail groove guide rails (19) it is fixed in a manner of parallel with rack (13) on the rear portion of upper frame (3), the horizontal slide unit (15) is across at two Between dovetail groove guide rail (19), and it is slidably matched between horizontal slide unit (15) and two dovetail groove guide rails (19), the motor two (20) left upper end of horizontal slide unit (15) is horizontally fixed on, the gear (21) is arranged on motor two (20), the gear (21) it is meshed with rack (13), the lift cylinders two (14) are symmetrically mounted in horizontal slide unit (15), the train wheel bridge (17) The lower end of lift cylinders two (14) is horizontally fixed on, the clamping cylinder (16) is arranged on the middle part of train wheel bridge (17), the lower plate (18) it is horizontally fixed on the lower end of clamping cylinder (16).
2. blade changeable type plate shearing machine is used in a kind of ship air channel processing according to claim 1, it is characterised in that:It is described Magnet (8a) is inlaid with hex nut sleeve (8).
CN201510505252.4A 2015-08-17 2015-08-17 Blade changeable type plate shearing machine is used in a kind of ship air channel processing Active CN105108224B (en)

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CN201510505252.4A CN105108224B (en) 2015-08-17 2015-08-17 Blade changeable type plate shearing machine is used in a kind of ship air channel processing

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CN105108224B true CN105108224B (en) 2018-01-30

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2745430B2 (en) * 1989-03-11 1998-04-28 ビーロマチック・ロイゼ・ゲーエムベーハー・ウント・ツェーオー Cutting mechanism for web or layered materials
CN1363245A (en) * 2001-01-08 2002-08-14 豪尼机械工程股份公司 Method and device for replacing blade of cutter
CN2799140Y (en) * 2004-09-21 2006-07-26 中冶南方工程技术有限公司 Plate shearing machine capable of quickly changing blade and adjusting blade lateral clearance
CN202639956U (en) * 2012-05-29 2013-01-02 浙江天河铜业股份有限公司 Quick blade replacing device of strip shearing unit
CN203209767U (en) * 2013-05-05 2013-09-25 东莞市科光实业有限公司 Plate shearing machine
CN103521834A (en) * 2012-07-06 2014-01-22 襄阳振本传动设备有限公司 Adjustable and replaceable tool bit module
CN204183018U (en) * 2014-10-15 2015-03-04 温州市百泰不锈钢管制造有限公司 A kind of hydraulic plate shears
CN204450019U (en) * 2015-02-05 2015-07-08 珠海格力电器股份有限公司 A kind of straight-line tool magazine
CN205020924U (en) * 2015-08-17 2016-02-10 安润集团安徽中润重工有限公司 Processing of boats and ships wind channel is with removable formula plate shearing machine of blade

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5817647B2 (en) * 2012-05-31 2015-11-18 新日鐵住金株式会社 Cutting device and lower blade holder removal method

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2745430B2 (en) * 1989-03-11 1998-04-28 ビーロマチック・ロイゼ・ゲーエムベーハー・ウント・ツェーオー Cutting mechanism for web or layered materials
CN1363245A (en) * 2001-01-08 2002-08-14 豪尼机械工程股份公司 Method and device for replacing blade of cutter
CN2799140Y (en) * 2004-09-21 2006-07-26 中冶南方工程技术有限公司 Plate shearing machine capable of quickly changing blade and adjusting blade lateral clearance
CN202639956U (en) * 2012-05-29 2013-01-02 浙江天河铜业股份有限公司 Quick blade replacing device of strip shearing unit
CN103521834A (en) * 2012-07-06 2014-01-22 襄阳振本传动设备有限公司 Adjustable and replaceable tool bit module
CN203209767U (en) * 2013-05-05 2013-09-25 东莞市科光实业有限公司 Plate shearing machine
CN204183018U (en) * 2014-10-15 2015-03-04 温州市百泰不锈钢管制造有限公司 A kind of hydraulic plate shears
CN204450019U (en) * 2015-02-05 2015-07-08 珠海格力电器股份有限公司 A kind of straight-line tool magazine
CN205020924U (en) * 2015-08-17 2016-02-10 安润集团安徽中润重工有限公司 Processing of boats and ships wind channel is with removable formula plate shearing machine of blade

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