CN105107780A - Washing device and working method there - Google Patents

Washing device and working method there Download PDF

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Publication number
CN105107780A
CN105107780A CN201510572580.6A CN201510572580A CN105107780A CN 105107780 A CN105107780 A CN 105107780A CN 201510572580 A CN201510572580 A CN 201510572580A CN 105107780 A CN105107780 A CN 105107780A
Authority
CN
China
Prior art keywords
dust removal
protective cover
removal showerhead
cleaning
motor
Prior art date
Application number
CN201510572580.6A
Other languages
Chinese (zh)
Other versions
CN105107780B (en
Inventor
林兰英
Original Assignee
太仓市微贯机电有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 太仓市微贯机电有限公司 filed Critical 太仓市微贯机电有限公司
Priority to CN201510572580.6A priority Critical patent/CN105107780B/en
Publication of CN105107780A publication Critical patent/CN105107780A/en
Application granted granted Critical
Publication of CN105107780B publication Critical patent/CN105107780B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/02Details of machines or methods for cleaning by the force of jets or sprays

Abstract

The present invention belongs to the technical field of metal raw material washing application, and concretely discloses a washing device and a working method thereof. The washing device is composed of support legs, a limiting partition plate arranged on the support legs, a power assembly arranged under the limiting partition plate, a protective cover arranged above the limiting partition plate, and a humidifying assembly, a polishing assembly and a cleaning assembly which are arranged inside the protective cover. The beneficial effects of the washing device are that a pass-type washing method is adopted, and the problems of low washing efficiency and large water consumption are solved; the device is reasonable in design and stable in working state, washing efficiency and quality can be effectively raised, and the production cost is thus reduced; and during washing operation, rotating speed of a first motor, rotating speed of the polishing assembly and water jet pressure of the cleaning assembly can be adjusted according to practical situations of washed metal raw materials, thereby realizing complete washing of raw materials to be melt, and raising end product quality of produced ingot metal.

Description

A kind of cleaning device and method of work thereof

Technical field

The invention belongs to raw metal Cleaning application technical field, be specifically related to a kind of cleaning device and method of work thereof.

Background technology

Cleaning machine is divided into trichlorine machine, gas phase machine, hydraulic cleaner for mine, cold-water high-pressure cleaning machine, hot-water jetting machine, electric drive cleaning machine, gasoline driven cleaning machine, electrical heating jetting machine, diesel heating jetting machine, super-pressure mobile cleanser, industrial stainless steel jetting machine, explosion-proof high-pressure cleaning machine, hydraulic cleaner for mine, supersonic wave cleaning machine, Spray-cleaning Machine by the difference of operation principle.

Hydraulic cleaner for mine, supersonic wave cleaning machine and Spray-cleaning Machine because of cost low, cleaning performance is well by general medium-sized and small enterprises are adopted, as surface of the work dirt peeled off when Spray-cleaning Machine works, wash away, reach the object on cleaning of objects surface, can large batch of cleaning workpiece, improve work situation, effectively can improve cleaning simultaneously and dry up quality, and in raw metal easy to clean, although it can complete the washing and cleaning operation produced and smelt, but, it is often consuming time longer on the one hand, there is the scope of operation because of the large impact of irrigation pressure simultaneously, often occur that dust disorderly flies and filthy phenomenon, certain injury is caused to the healthy of operator, unrestricted water spray is adopted to remove raw metal surface impurity on the other hand during operation, until clean, and then carry out next step flow chart, the serious waste of the cleaning water resource so just caused, the requirement of environmental protection production standard can not be met, the cleaning efficiency of legacy equipment reduces simultaneously, enterprise's high efficiency production target cannot be realized, and this is current urgently to be resolved hurrily.

Therefore, based on the problems referred to above, the invention provides a kind of cleaning device and method of work thereof.

Summary of the invention

Goal of the invention: the object of the invention is a kind of cleaning device and method of work thereof, adopt through type washing and cleaning operation mode, solve the problem that cleaning efficiency is low and water source consumption is large, its reasonable in design and stable working state, can effectively improve cleaning efficiency and cleaning quality, and then reduce production cost.

Technical scheme: an aspect of of the present present invention provides a kind of cleaning device, by supporting leg, and the spacing dividing plate be arranged on supporting leg, and the Power Component be arranged on below spacing dividing plate, and the protective cover be arranged on spacing dividing plate, and be arranged on humidification assembly, sanding component and the removal of impurities assembly composition in protective cover; Described Power Component, comprise the motor install bin be arranged on below spacing dividing plate, and the first motor be arranged in motor install bin, and the first power transmission shaft, second driving shaft, the 3rd power transmission shaft and the 4th power transmission shaft that are evenly arranged on respectively on spacing dividing plate, and the carrier chain be arranged on the first power transmission shaft, second driving shaft, the 3rd power transmission shaft and the 4th power transmission shaft, wherein, the first motor is connected with second driving shaft; Described humidification assembly is three shower nozzles being evenly arranged on protective cover inside and being arranged on protective cover top; Described sanding component, comprise and be arranged on protective cover inside and the gearbox being arranged on protective cover top, and the telescopic shaft to be connected with gearbox, and the grinding head to be connected with telescopic shaft, and be arranged on protective cover external motor installing rack, and be arranged on motor mounting rack and run through the second motor that protective cover is connected with gearbox; Described removal of impurities assembly is the first dust removal showerhead being arranged on protective cover inside and being arranged on protective cover top, and is symmetricly set on the second dust removal showerhead, the 3rd dust removal showerhead of the first dust removal showerhead both sides.

The technical program, described carrier chain is plate-type conveying chain, wherein, carrier chain is evenly provided with waist through hole.

The technical program, described cleaning device, also comprises and is arranged on protective cover inner tip and the dividing plate being positioned at gearbox both sides.

The technical program, described second dust removal showerhead or the angle a between the 3rd dust removal showerhead and the first dust removal showerhead are 45 °-60 °.

The technical program, described first dust removal showerhead, the second dust removal showerhead and the 3rd dust removal showerhead, be respectively movable installation between itself and protective cover.

The technical program, the irrigation pressure of described shower nozzle is less than the first dust removal showerhead, the second dust removal showerhead and the 3rd dust removal showerhead.

The technical program is movable installation between described grinding head and telescopic shaft.

Another aspect of the present invention provides its method of work of a kind of cleaning device, comprise the following steps, during step 1) operation metal charge by side guide on carrier chain, open the first motor, drive second driving shaft to drive the first power transmission shaft, the 3rd power transmission shaft and the 3rd power transmission shaft to move by carrier chain and realize conveying operation; Step 2) open humidifying spraying nozzle and carry out first soaking operation to the metal charge passed through; The metal charge of step 3) through soaking is delivered to below grinding head by carrier chain, and the second motor-driven gearbox and telescopic shaft interlock grinding head complete polishing operation; Step 4) enters below the first dust removal showerhead, the second dust removal showerhead and the 3rd dust removal showerhead by carrier chain, is carried out the high pressure of multi-angle except auxiliary work by the first dust removal showerhead, the second dust removal showerhead and the 3rd dust removal showerhead.

Compared with prior art, the beneficial effect of a kind of cleaning device of the present invention and method of work thereof is: 1, adopt through type washing and cleaning operation mode, solve the problem that cleaning efficiency is low and water source consumption is large, its reasonable in design and stable working state, can effectively improve cleaning efficiency and cleaning quality, and then reduce production cost; 2, when washing and cleaning operation, can according to the actual conditions of clean metal raw material, adjust the irrigation pressure of the rotating speed of the first motor, the rotating speed of sanding component and removal of impurities assembly, realize treating the thorough washing and cleaning operation of smelting processing raw material, improve produce the end product quality of ingot.

Accompanying drawing explanation

Fig. 1 is the structural representation of a kind of cleaning device of the present invention;

Fig. 2 is the carrier chain plan structure schematic diagram of a kind of cleaning device of the present invention;

Wherein, in figure, sequence number mark is as follows: the spacing dividing plate of 1-supporting leg, 2-, 3-motor install bin, 4-first motor, 5-first power transmission shaft, 6-second driving shaft, 7-the 3rd power transmission shaft, 8-the 4th power transmission shaft, 9-carrier chain, 10-protective cover, 11-shower nozzle, 12-motor mounting rack, 13-second motor, 14-gearbox, 15-telescopic shaft, 16-through hole, 17-grinding head, 18-dividing plate, 19-first dust removal showerhead, 20-second dust removal showerhead, 21-the 3rd dust removal showerhead.

Detailed description of the invention

Below in conjunction with the drawings and specific embodiments, illustrate the present invention further.

An aspect of of the present present invention as depicted in figs. 1 and 2 provides a kind of cleaning device, by supporting leg 1, and the spacing dividing plate 2 be arranged on supporting leg 1, and the Power Component be arranged on below spacing dividing plate 2, and the protective cover 10 be arranged on spacing dividing plate 2, and be arranged on humidification assembly, sanding component and the removal of impurities assembly composition in protective cover 10; Power Component, comprise the motor install bin 3 be arranged on below spacing dividing plate 2, and the first motor 4 be arranged in motor install bin 3, and the first power transmission shaft 5, second driving shaft 6, the 3rd power transmission shaft 7 and the 4th power transmission shaft 8 that are evenly arranged on respectively on spacing dividing plate 2, and the carrier chain 9 be arranged on the first power transmission shaft 5, second driving shaft 6, the 3rd power transmission shaft 7 and the 4th power transmission shaft 8, wherein, the first motor 4 is connected with second driving shaft 6; Humidification assembly is three shower nozzles 11 being evenly arranged on protective cover 10 inside and being arranged on protective cover 10 top; Sanding component, comprise and be arranged on protective cover 10 inside and the gearbox 14 being arranged on protective cover 10 top, and the telescopic shaft 15 to be connected with gearbox 14, and the grinding head 17 to be connected with telescopic shaft 15, and be arranged on protective cover 10 external motor installing rack 12, and be arranged on motor mounting rack 12 and run through the second motor 13 that protective cover 10 is connected with gearbox 14; Removal of impurities assembly is the first dust removal showerhead 19 being arranged on protective cover 10 inside and being arranged on protective cover 10 top, and is symmetricly set on the second dust removal showerhead 20, the 3rd dust removal showerhead 21 of the first dust removal showerhead 19 both sides.

Preferred further, carrier chain 9 is plate-type conveying chain, wherein, carrier chain 9 is evenly provided with waist through hole 16, and in cleaning process, impurity etc. are fallen by through hole 16 on the boxboard of below; Cleaning device, also comprises and is arranged on protective cover 10 inner tip and the dividing plate 18 being positioned at gearbox 14 both sides, ensure the independence of mutual operation, do not form circulation before and influence each other; Second dust removal showerhead 20 or the angle a between the 3rd dust removal showerhead 21 and the first dust removal showerhead 19 are 45 °-60 °, and first dust removal showerhead 19, second dust removal showerhead 20 and the 3rd dust removal showerhead 21, movable installation is respectively between itself and protective cover 10, can according to needs to spraying angle adjustment, ensure that washing and cleaning operation is thoroughly clean and be convenient to install and safeguard; The irrigation pressure of shower nozzle 11 is less than the first dust removal showerhead 19, second dust removal showerhead 20 and the 3rd dust removal showerhead 21, the two is connected with water tank and pressurized equipment (not marking in figure) respectively, object ensures that the irrigation pressure of dedusting operation is large, so that it is thorough to clean removal of impurities, ensure cleaning efficiency and quality simultaneously; Be movable installation between grinding head 17 and telescopic shaft 15, adopt detachable syndeton, be convenient to install and change, safeguard.

Embodiment

Further as depicted in figs. 1 and 2, an aspect of of the present present invention provides a kind of method of work of cleaning device, during operation metal charge by side guide on carrier chain 9, open the first motor 4, second driving shaft 6 is driven to drive the first power transmission shaft 5 by carrier chain 9, 3rd power transmission shaft 7 and the motion of the 3rd power transmission shaft 8 realize conveying operation, open humidifying spraying nozzle 11 again to carry out first soaking operation to the metal charge passed through, metal charge through soaking is delivered to below grinding head 17 by carrier chain 9, the gearbox 14 that second motor 13 drives and telescopic shaft 15 grinding head 17 that links complete polishing operation, the first dust removal showerhead 19 is entered finally by carrier chain 9, below second dust removal showerhead 20 and the 3rd dust removal showerhead 21, by the first dust removal showerhead 19, second dust removal showerhead 20 and the 3rd dust removal showerhead 21 carry out the high pressure of multi-angle except auxiliary work.

Wherein, in order to better realize intelligentized control method object; reduce artificial input and management and control efficiency; also intelligence control system can be increased; according to needing to install part inductor additional on inner first motor 6 of protective cover 10, humidifying spraying nozzle 11, second motor 13, first dust removal showerhead 19, second dust removal showerhead 20 and the 3rd dust removal showerhead 21, thus carry out Automated condtrol or Long-distance Control by intelligence control system.

This through type metal charge cleaning device, can high-quality, the high efficiency raw material cleaning standard-required realizing metal smelt and produce, and saves water source consumption simultaneously, to save time, laborsaving, meet environmental protection of enterprise production requirement.

The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvement, and these improvement also should be considered as protection scope of the present invention.

Claims (8)

1. a cleaning device, it is characterized in that: by supporting leg (1), and the spacing dividing plate (2) be arranged on supporting leg (1), and be arranged on the Power Component of spacing dividing plate (2) below, and the protective cover (10) be arranged on spacing dividing plate (2), and be arranged on humidification assembly, sanding component and the removal of impurities assembly composition in protective cover (10); Described Power Component, comprise the motor install bin (3) being arranged on spacing dividing plate (2) below, and the first motor (4) be arranged in motor install bin (3), and the first power transmission shaft (5), second driving shaft (6), the 3rd power transmission shaft (7) and the 4th power transmission shaft (8) that are evenly arranged on respectively on spacing dividing plate (2), and the carrier chain (9) be arranged on the first power transmission shaft (5), second driving shaft (6), the 3rd power transmission shaft (7) and the 4th power transmission shaft (8), wherein, the first motor (4) is connected with second driving shaft (6); Described humidification assembly is three shower nozzles (11) being evenly arranged on protective cover (10) inside and being arranged on protective cover (10) top; Described sanding component, comprise and be arranged on protective cover (10) inside and the gearbox (14) being arranged on protective cover (10) top, and the telescopic shaft (15) to be connected with gearbox (14), and the grinding head (17) to be connected with telescopic shaft (15), and be arranged on protective cover (10) external motor installing rack (12), and it is upper and run through the second motor (13) that protective cover (10) is connected with gearbox (14) to be arranged on motor mounting rack (12); Described removal of impurities assembly is inner and be arranged on first dust removal showerhead (19) at protective cover (10) top for being arranged on protective cover (10), and is symmetricly set on the second dust removal showerhead (20), the 3rd dust removal showerhead (21) of the first dust removal showerhead (19) both sides.
2. a kind of cleaning device according to claim 1, is characterized in that: described carrier chain (9) is plate-type conveying chain, wherein, carrier chain (9) is evenly provided with waist through hole (16).
3. a kind of cleaning device according to claim 1, is characterized in that: described cleaning device, also comprises and is arranged on protective cover (10) inner tip and the dividing plate (18) being positioned at gearbox (14) both sides.
4. a kind of cleaning device according to claim 1, is characterized in that: described second dust removal showerhead (20) or the angle a between the 3rd dust removal showerhead (21) and the first dust removal showerhead (19) are 45 °-60 °.
5. a kind of cleaning device according to claim 4, is characterized in that: described first dust removal showerhead (19), the second dust removal showerhead (20) and the 3rd dust removal showerhead (21), be respectively movable installation between itself and protective cover (10).
6. a kind of cleaning device according to claim 1, is characterized in that: the irrigation pressure of described shower nozzle (11) is less than the first dust removal showerhead (19), the second dust removal showerhead (20) and the 3rd dust removal showerhead (21).
7. a kind of cleaning device according to claim 1, is characterized in that: be movable installation between described grinding head (17) and telescopic shaft (15).
8. the method for work of a cleaning device, it is characterized in that: comprise the following steps, during step 1) operation metal charge by side guide on carrier chain (9), open the first motor (4), drive second driving shaft (6) to drive the first power transmission shaft (5), the 3rd power transmission shaft (7) and the 3rd power transmission shaft (8) to move by carrier chain (9) and realize conveying operation; Step 2) open humidifying spraying nozzle (11) and carry out first soaking operation to the metal charge passed through; The metal charge of step 3) through soaking is delivered to grinding head (17) below by carrier chain (9), and the gearbox (14) that the second motor (13) drives and telescopic shaft (15) interlock grinding head (17) complete polishing operation; Step 4) enters the first dust removal showerhead (19), the second dust removal showerhead (20) and the 3rd dust removal showerhead (21) below by carrier chain (9), is carried out the high pressure of multi-angle except auxiliary work by the first dust removal showerhead (19), the second dust removal showerhead (20) and the 3rd dust removal showerhead (21).
CN201510572580.6A 2015-09-10 2015-09-10 A kind of cleaning device and its method of work CN105107780B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510572580.6A CN105107780B (en) 2015-09-10 2015-09-10 A kind of cleaning device and its method of work

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510572580.6A CN105107780B (en) 2015-09-10 2015-09-10 A kind of cleaning device and its method of work

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CN105107780A true CN105107780A (en) 2015-12-02
CN105107780B CN105107780B (en) 2018-02-09

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109127524A (en) * 2018-07-28 2019-01-04 宁国市金优机械配件有限公司 A kind of mechanical fitting production cleaning device with remote manipulator
CN109675852A (en) * 2018-12-20 2019-04-26 苏州冬宝光电科技有限公司 A kind of adaptive automation Rapid Cleaning line

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2327483B1 (en) * 2009-11-30 2012-02-22 Robert Sporer Parts cleaning device
CN202240809U (en) * 2011-09-17 2012-05-30 西安天力金属复合材料有限公司 Surface polishing device for large-area metal surface plate
CN203636562U (en) * 2014-01-14 2014-06-11 上海雅风企业发展有限公司 Automatic grinding device with pretreating and cleaning functions
CN203936748U (en) * 2014-07-17 2014-11-12 遂宁市广天电子有限公司 A kind of circuit board cleans sanding apparatus
CN104562062A (en) * 2014-12-18 2015-04-29 杜伟 Steel plate cleaning device
CN204912161U (en) * 2015-09-10 2015-12-30 太仓市微贯机电有限公司 Cleaning device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2327483B1 (en) * 2009-11-30 2012-02-22 Robert Sporer Parts cleaning device
CN202240809U (en) * 2011-09-17 2012-05-30 西安天力金属复合材料有限公司 Surface polishing device for large-area metal surface plate
CN203636562U (en) * 2014-01-14 2014-06-11 上海雅风企业发展有限公司 Automatic grinding device with pretreating and cleaning functions
CN203936748U (en) * 2014-07-17 2014-11-12 遂宁市广天电子有限公司 A kind of circuit board cleans sanding apparatus
CN104562062A (en) * 2014-12-18 2015-04-29 杜伟 Steel plate cleaning device
CN204912161U (en) * 2015-09-10 2015-12-30 太仓市微贯机电有限公司 Cleaning device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109127524A (en) * 2018-07-28 2019-01-04 宁国市金优机械配件有限公司 A kind of mechanical fitting production cleaning device with remote manipulator
CN109675852A (en) * 2018-12-20 2019-04-26 苏州冬宝光电科技有限公司 A kind of adaptive automation Rapid Cleaning line

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Effective date of registration: 20200928

Address after: 215400 No. 37 Taiping South Road, Chengxiang Town, Suzhou City, Jiangsu, Taicang

Patentee after: SUZHOU SANY HEATING AND CONDITIONING ENGINEERING Co.,Ltd.

Address before: 215400 Jiangsu city of Suzhou province Taicang city Chengxiang County town of West Street No. 72

Patentee before: TAICANG WEIGUAN ELECTROMECHANICAL Co.,Ltd.

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