CN105090356B - A high wear-resistant silent chain - Google Patents

A high wear-resistant silent chain Download PDF

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Publication number
CN105090356B
CN105090356B CN201510552683.6A CN201510552683A CN105090356B CN 105090356 B CN105090356 B CN 105090356B CN 201510552683 A CN201510552683 A CN 201510552683A CN 105090356 B CN105090356 B CN 105090356B
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flange
chain
hole
carrier bar
plate
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CN105090356A (en
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王洪军
宣碧华
宣成
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Hangzhou Donghua Chain Group Co Ltd
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Hangzhou Donghua Chain Group Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G13/00—Chains
    • F16G13/02—Driving-chains
    • F16G13/04—Toothed chains
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G13/00—Chains
    • F16G13/02—Driving-chains
    • F16G13/06—Driving-chains with links connected by parallel driving-pins with or without rollers so-called open links
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G15/00—Chain couplings, Shackles; Chain joints; Chain links; Chain bushes
    • F16G15/12—Chain links

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

The present invention provides a kind of high abrasion silencing chain, it is made up of several link units by connecting combination, any one link units includes guide plate, flange carrier bar, different pore chain plate and rolling pin, the guide plate two ends respectively offer a guide plate pin-and-hole, the flange carrier bar two ends respectively offer a circular pin hole, and the different pore chain plate two ends respectively offer a noncircular pin hole;Flange is equipped with below two circular pin hole edges of the flange carrier bar, the flange is in semi-circular shape, patent of the present invention is as a result of above technical scheme, it is in power transmission process, so that the carrier bar of silencing chain and the bearing area of rolling pin are greatly increased, it can at least increase by 50% bearing area, simultaneously because drag chain carrier bar employs non-circular hole design, and due to the relatively common Jing Yin big many of chain in its hole, the amount that lubricating oil enters hinges is big, further increases the anti-wear performance of chain.

Description

一种高耐磨静音链条A high wear-resistant silent chain

【技术领域】【Technical field】

本发明涉及一种高耐磨静音链条。The invention relates to a high wear-resistant silent chain.

【背景技术】【Background technique】

一直以来,公知的静音链条为链板为平面结构,滚销为圆销或者异形销形式。由于静音链条链板孔与滚销铰接,而且有导向列和非导向列之分,在导向列内链板与滚销没有相对转动,相对固定,顾其磨损很小,可忽略不计。而在非导向列链板孔与滚销铰接有相对转动,其链长磨损的95%以上均发生在此处。而且在两相邻导向列和非导向列链板直径交叉装配,所以其链板与滚销的有效承压面不足整个链宽的50%,套筒滚子链的承压面积达到整个链宽的80%以上,所以普通静音链的其耐磨性较套筒滚子链差。也是至今套筒滚子链在市场上占主导地位的主要因素之一。For a long time, the known silent chain has a chain plate with a planar structure, and the rolling pins are in the form of round pins or special-shaped pins. Because the chain plate holes of the silent chain are hinged with the rolling pins, and there are guide columns and non-guiding columns, the chain plate and the rolling pins in the guide columns do not rotate relative to each other, and are relatively fixed, so the wear is very small and can be ignored. And there is relative rotation in non-guiding chain plate hole and rolling pin hinge, and more than 95% of its chain length wearing and tearing all take place here. Moreover, the diameters of the chain plates of two adjacent guide rows and non-guide rows are cross-assembled, so the effective bearing surface of the chain plates and rolling pins is less than 50% of the entire chain width, and the bearing area of the sleeve roller chain reaches the entire chain width. More than 80% of the total, so the wear resistance of ordinary silent chains is worse than that of sleeve roller chains. It is also one of the main factors for bush roller chains to dominate the market so far.

而静音链在与套筒滚子链同链宽的情况下,其链板数量增加若干,可大大提高链条的承载能力,提高链条的可靠性。同时静音链在传动过程中的噪声要远远低于套筒滚子链。However, when the silent chain has the same chain width as the sleeve roller chain, the number of chain plates increases a little, which can greatly improve the chain's load-carrying capacity and improve the reliability of the chain. At the same time, the noise of the silent chain during the transmission process is much lower than that of the sleeve roller chain.

目前磨损伸长为静音链的主要失效形式之一,并占主导地位。At present, wear elongation is one of the main failure modes of silent chains, and it occupies a dominant position.

综上所述,静音链的主要失效部位为非导向列链板与滚销之间的磨损伸长。In summary, the main failure site of the silent chain is the wear and elongation between the non-guided chain plate and the rolling pin.

【发明内容】【Content of invention】

为了解决上述的技术问题,本发明专利的目的是提供一种高耐磨静音链条,结构主要有:导板、滚销、翻边链板和异孔链板。导板与滚销与普通静音链条一样,而将普通静音链一种内链板分为翻边链板和异孔链板。装配方式为翻边链板装在非导向列,而异孔链板装在导向列。具有内孔翻边的翻边链板,其翻边的作用为增加链板与滚销承压面积,提高链条的耐磨性能。普通齿形链条承压面积一般不超过链宽的50%,是耐磨性不如套筒滚子链的根本原因,因为套筒滚子链滚销的承压面为链宽的80%。而本高耐磨静音链条的滚销承压面可达到90%以上,其耐磨性上可接近或达到套筒滚子链的水平。所以对噪音和耐磨性要求很高的场合。In order to solve the above technical problems, the purpose of the patent of the present invention is to provide a high wear-resistant silent chain, the structure mainly includes: guide plate, rolling pin, flanging chain plate and different hole chain plate. The guide plate and rolling pin are the same as the ordinary silent chain, and the inner chain plate of the ordinary silent chain is divided into a flanged chain plate and a different hole chain plate. The assembly method is that the flanging chain plate is installed in the non-guiding row, and the different-hole chain plate is installed in the guiding row. The flanging chain plate with inner hole flanging is used to increase the pressure bearing area of the chain plate and rolling pins and improve the wear resistance of the chain. The pressure bearing area of ordinary toothed chains generally does not exceed 50% of the chain width, which is the fundamental reason why the wear resistance is not as good as that of bush roller chains, because the pressure bearing surface of bush roller chain pins is 80% of the chain width. And the rolling pin bearing surface of this high wear-resistant silent chain can reach more than 90%, and its wear resistance can approach or reach the level of the sleeve roller chain. Therefore, the occasions that require high noise and wear resistance.

为了解决上述的技术问题,本发明专利的目的是提供一种高耐磨静音链条,由若干个链节单元通过连接组合构成,任意一个链节单元均包括导板、翻边链板、异孔链板和滚销,In order to solve the above-mentioned technical problems, the purpose of the patent of the present invention is to provide a high-wear-resistant silent chain, which is composed of several chain link units through connection and combination. plates and rolling pins,

所述导板两端各开设有一个导板销孔,所述翻边链板两端各开设有一个圆形销孔,Both ends of the guide plate are respectively provided with a guide plate pin hole, and the two ends of the flanged chain plate are respectively provided with a circular pin hole,

所述异孔链板两端各开设有一个异形销孔;A special-shaped pin hole is opened at both ends of the different-hole chain plate;

所述翻边链板的两个圆形销孔边沿下方均设有翻边,所述翻边呈半圆环形,Flanges are provided below the edges of the two circular pin holes of the flanged chain plate, and the flanges are in the shape of a semicircle.

其中任一翻边的两端边沿与所在的圆形销孔圆心所形成的连线与该翻边链板内两个圆形销孔的圆心连线之间夹角α为70°~90°;The angle α between the line formed by the two ends of any flange and the center of the circular pin hole where it is located and the line connecting the centers of the two circular pin holes in the flange chain plate is 70°~90° ;

其翻边不是在整个孔的范围内,而是在半个孔的范围,一般不超过半个孔的大小,并且在链板两端的孔部,并且由于链条传动时有挠曲,所以翻边有一定的偏转角,其角度的大小与链轮的齿数有关,一般0°~20°。The flanging is not within the range of the entire hole, but within the range of half the hole, generally not exceeding the size of half the hole, and at the holes at both ends of the chain plate, and because the chain is deflected during transmission, the flanging There is a certain deflection angle, and the size of the angle is related to the number of teeth of the sprocket, generally 0°~20°.

所述翻边链板呈对称结构,且翻边链板上的两个翻边相对设置;The flanging chain plate has a symmetrical structure, and the two flangings on the flanging chain plate are oppositely arranged;

所述翻边链板上的翻边厚度为b,翻边链板上的链板厚度为c,异孔链板的厚度为d,相互之间关系为b=0.5×d或者b=d,且b=(0.2~1.2)×c,其中单位均为mm;The thickness of the flanging on the flanging chain plate is b, the thickness of the chain plate on the flanging chain plate is c, the thickness of the different hole chain plate is d, and the relationship between them is b=0.5×d or b=d, And b=(0.2~1.2)×c, where the unit is mm;

由于静音链的非导向列主要是设有内圆形孔翻边的翻边链板组成,所以在导向列的链板必须将翻边部分的空间预留出来,并且保证链条传动动力过程中挠曲空间,所以导向列的链板孔必须要放大,特别是两孔对向的位置留出空间。同时为保证力的传递,其链板两孔外侧应与销轴贴合。Since the non-guiding row of the silent chain is mainly composed of flanging chain plates with inner circular holes and flanging, the space of the flanging part must be reserved for the chain plate of the guide row, and the deflection during the chain transmission power process must be guaranteed. Curved space, so the chain plate hole of the guide column must be enlarged, especially to leave space for the position where the two holes face each other. At the same time, in order to ensure the transmission of force, the outer sides of the two holes of the chain plate should be fitted with the pin shaft.

所述异孔链板的异形销孔分为内圆形孔和外翻边环孔,其中内圆形孔的内径大小与翻边链板的圆形销孔的内径大小相等,The special-shaped pin hole of the different-hole chain plate is divided into an inner circular hole and an outer flanging ring hole, wherein the inner diameter of the inner circular hole is equal to the inner diameter of the circular pin hole of the flanging chain plate,

外翻边环孔的宽度e大于等于翻边链板上的翻边宽度f,且外翻边环孔的两端边沿所形成的圆心角为180°~240°;The width e of the flanging ring hole is greater than or equal to the flanging width f on the flanging chain plate, and the central angle formed by the two ends of the flanging ring hole is 180°-240°;

所述翻边链板两端和异孔链板两端分别通过滚销和所述导板两端的导板销孔实现与导板的连接并分别与所述导板的两端的外轮廓面构成链条传动装置的传动齿的啮合面,其中:导板的导板销孔与滚销之间、翻边链板的圆形销孔与滚销之间、异孔链板的异形销孔与滚销之间均为间隙配合。The two ends of the flanging chain plate and the two ends of the different-hole chain plate are respectively connected to the guide plate through the rolling pins and the guide plate pin holes at both ends of the guide plate, and respectively form the chain transmission device with the outer contour surfaces of the two ends of the guide plate. The meshing surface of the transmission teeth, among which: the gap between the pin hole of the guide plate and the rolling pin, the circular pin hole of the flanged chain plate and the rolling pin, and the gap between the special-shaped pin hole and the rolling pin of the chain plate with different holes Cooperate.

作为优选,所述翻边链板的翻边与异孔链板的异形销孔之间间隙配合,且翻边链板的翻边活动嵌套在异孔链板的外翻边环孔内。Preferably, the flanging of the flanging link plate and the special-shaped pin hole of the different-hole link plate are in clearance fit, and the flanging of the flanging link plate is movably nested in the outer flanging ring hole of the different-hole link plate.

作为优选,任意一个链节单元均包括N+2块导板、2N块翻边链板、N块异孔链板和2根滚销,其中N≥1的自然数;As a preference, any chain link unit includes N+2 guide plates, 2N flanging chain plates, N different-hole chain plates and 2 rolling pins, wherein N≥1 is a natural number;

所述翻边链板上的翻边厚度为b、异孔链板的厚度为d,相互之间关系为b=0.5×d;The flanging thickness on the flanging chain plate is b, the thickness of the different hole chain plate is d, and the relationship between them is b=0.5×d;

2N块翻边链板中组成N对翻边链板,任意一对翻边链板中的两个翻边链板相对设置,两者中间夹设有1块异孔链板,两个翻边链板的翻边分别对应与该异孔链板的异形销孔间隙配合;N pairs of flanged chain plates are composed of 2N flanged chain plates. The two flanged chain plates in any pair of flanged chain plates are arranged opposite to each other. The flanging of the chain plate corresponds to the clearance fit of the special-shaped pin hole of the chain plate with different holes;

任意一对翻边链板均夹设在两块导板之间,滚销分别与导板的导板销孔、翻边链板的圆形销孔和异孔链板的异形销孔间隙配合,实现滚销与导板、翻边链板、异孔链板的一体连接。Any pair of flanged chain plates are sandwiched between two guide plates, and the rolling pins are respectively matched with the guide plate pin hole of the guide plate, the circular pin hole of the flanged chain plate and the special-shaped pin hole of the different-hole chain plate to realize rolling. The integral connection of the pin and the guide plate, the flanging chain plate and the different hole chain plate.

作为优选,任意一个链节单元均包括3块导板、N块翻边链板、N块异孔链板和2根滚销,其中N≥1的自然数;As a preference, any chain link unit includes 3 guide plates, N flanged chain plates, N different hole chain plates and 2 rolling pins, wherein N≥1 is a natural number;

所述翻边链板上的翻边厚度为b、异孔链板的厚度为d,相互之间关系为b=d;The flanging thickness on the flanging chain plate is b, the thickness of the different hole chain plate is d, and the relationship between them is b=d;

其中:任意一块翻边链板都设置有与其相邻的一块异孔链板,该翻边链板的翻边对应与相邻的异孔链板的异形销孔间隙配合。Wherein: any one flanged chain plate is provided with a chain plate with different holes adjacent to it, and the flange of the flanged chain plate corresponds to the clearance fit with the special-shaped pin hole of the adjacent different-holed chain plate.

作为优选,所述相邻链节单元间采用等强度配合。Preferably, equal-strength cooperation is adopted between the adjacent chain link units.

具有上述结构的链条,特别适合2×3和4×5排列的链条。其翻边链板的翻边厚度设置为0.5倍的链板厚度,并且翻边部分对向布置,这样本来负责磨损的铰接面由两个变成了三个,其耐磨性提高了50%。同样4×5排列的链条其负责磨损的铰接面由4个变成了6个,其耐磨性也提高了50%。而当链板数量较多时,翻边链板选用大尺寸的翻边厚度,采用1倍或其以上的链板厚度,并且在装配时,链板翻边在同侧,为保证链条内各链板间隙均匀,非导向列的最后一个链板用普通静音链的链板进行装配,此种装配可大大提高链条的承压面积,提高链条的耐磨性能。链板的数量越多承压面积增加的比例越大,耐磨性越好。The chain with the above structure is especially suitable for chains arranged in 2×3 and 4×5. The flanging thickness of the flanging chain plate is set to 0.5 times the thickness of the chain plate, and the flanging parts are arranged in opposite directions, so that the hinged surfaces responsible for wear are changed from two to three, and its wear resistance is increased by 50%. . In the same 4×5 chain, the number of hinged surfaces responsible for wear has changed from 4 to 6, and its wear resistance has also increased by 50%. When the number of chain plates is large, the flanging chain plate should use a large flanging thickness, which is 1 times or more than the thickness of the chain plate, and when assembling, the chain plate flanging is on the same side, in order to ensure that each chain in the chain The gap between the plates is uniform, and the last chain plate of the non-guiding row is assembled with the chain plate of the ordinary silent chain. This kind of assembly can greatly increase the pressure bearing area of the chain and improve the wear resistance of the chain. The greater the number of chain plates, the greater the proportion of the pressure-bearing area, and the better the wear resistance.

与现有技术相比,本发明的有益效果:Compared with prior art, the beneficial effect of the present invention:

本发明专利由于采用了以上技术方案,其在动力传递过程中,使得静音链条的链板与滚销的承压面积大大增加,最少可增加50%的承压面积,同时由于导向链链板采用了非圆异形孔设计,并且由于其孔较普通静音链大许多,润滑油进入铰链副的量大,进一步提高了链条的耐磨性能。Due to the adoption of the above technical solutions, the patent of the present invention greatly increases the pressure-bearing area of the chain plate and rolling pin of the silent chain during the power transmission process, and can increase the pressure-bearing area by at least 50%. At the same time, because the guide chain chain plate uses The non-circular special-shaped hole design is adopted, and because the hole is much larger than that of ordinary silent chains, a large amount of lubricating oil enters the hinge pair, which further improves the wear resistance of the chain.

【附图说明】【Description of drawings】

图1是本发明中4×5排列的链条中两个相邻链节的正视结构示意图;Fig. 1 is the front view structural representation of two adjacent chain links in the chain of 4 * 5 arrangement among the present invention;

图2-1是本发明中导板的正视结构示意图;Fig. 2-1 is the schematic diagram of the front view structure of the guide plate in the present invention;

图2-2是图2-1中导板的剖面结构示意图;Figure 2-2 is a schematic cross-sectional structure diagram of the guide plate in Figure 2-1;

图3-1是本发明中翻边链板的正视结构示意图;Figure 3-1 is a schematic diagram of the front view of the flanging chain plate in the present invention;

图3-2是图3-1中翻边链板的剖面结构示意图;Figure 3-2 is a schematic cross-sectional structure diagram of the flanging chain plate in Figure 3-1;

图4-1是本发明中异孔链板的正视结构示意图;Figure 4-1 is a schematic diagram of the front view structure of the chain plate with different holes in the present invention;

图4-2是图4-1中异孔链板的剖面结构示意图;Figure 4-2 is a schematic diagram of the cross-sectional structure of the different-hole chain plate in Figure 4-1;

图4-3是图4-1中异孔链板的异形销孔局部放大示意图;Figure 4-3 is a partially enlarged schematic diagram of the special-shaped pin hole of the different-hole chain plate in Figure 4-1;

图5-1是本发明中翻边链板与异孔链板间隙配合结构示意图之一;Figure 5-1 is one of the structural schematic diagrams of the gap between the flanging chain plate and the different hole chain plate in the present invention;

图5-2是本发明中翻边链板与异孔链板间隙配合结构示意图之二;Figure 5-2 is the second schematic diagram of the clearance fit structure between the flanging chain plate and the different hole chain plate in the present invention;

图6是本发明中4×5排列的链条中一个链节的正视结构示意图;Fig. 6 is the front view structural representation of a chain link in the chain of 4 * 5 arrangement among the present invention;

图7是本发明中2×3排列的链条中一个链节的正视结构示意图;Fig. 7 is the front view structure diagram of a chain link in the chain of 2 * 3 arrangement among the present invention;

附图标注:导板1,翻边链板2,异孔链板3,滚销4,圆形销孔21A,圆形销孔21B,翻边22A,翻边22B,角度α,异形销孔31A,异形销孔31B,内圆形孔311,外翻边环孔312,角度β。Drawings marked: guide plate 1, flanged chain plate 2, different hole chain plate 3, rolling pin 4, round pin hole 21A, round pin hole 21B, flange 22A, flange 22B, angle α, special-shaped pin hole 31A , Shaped pin hole 31B, inner circular hole 311, outer flanging ring hole 312, angle β.

【具体实施方式】【detailed description】

实施例1:Example 1:

如图1所示一种高耐磨静音链条,由若干个链节单元通过连接组合构成,任意一个链节单元均包括导板1、翻边链板2、异孔链板3和滚销4,所述相邻链节单元间采用等强度配合;如图1所示的4×5排列的链条,导向列有三个链板,其中两个为异孔链板3一个为普通链板(即导板1),非导向列四个翻边链板2,As shown in Figure 1, a high wear-resistant silent chain is composed of several chain link units through connection and combination. Any chain link unit includes a guide plate 1, a flanging chain plate 2, a different hole chain plate 3 and a rolling pin 4. The same strength is adopted between the adjacent chain link units; as shown in Figure 1, the chain arranged in 4×5 has three chain plates in the guide column, two of which are different-hole chain plates and the other is a common chain plate (ie, the guide plate 1), non-guiding row four flanging chain plates 2,

如图2-1和图2-2所示,所述导板1两端各开设有一个导板销孔,As shown in Figure 2-1 and Figure 2-2, a guide plate pin hole is opened at both ends of the guide plate 1,

如图3-1和图3-2所示,所述翻边链板2两端分别开设有一个圆形销孔21A和一个圆形销孔21B,As shown in Figure 3-1 and Figure 3-2, a circular pin hole 21A and a circular pin hole 21B are respectively opened at both ends of the flanged chain plate 2,

如图4-1和图4-2所示,所述异孔链板3两端分别开设有一个异形销孔31A和一个异形销孔31B;As shown in Figure 4-1 and Figure 4-2, a special-shaped pin hole 31A and a special-shaped pin hole 31B are opened at both ends of the different-hole chain plate 3;

所述翻边链板2的圆形销孔21A和圆形销孔21B边沿下方分别设有翻边22A和翻边22B,所述翻边22A和翻边22B呈半圆环形,The circular pin hole 21A and the circular pin hole 21B of the flanged chain plate 2 are respectively provided with a flanged edge 22A and a flanged edge 22B below the edge, and the flanged edge 22A and the flanged edge 22B are in a semi-circular shape,

如图3-1,其中任一翻边的两端边沿与所在的圆形销孔圆心所形成的连线与该翻边链板2内两个圆形销孔的圆心连线之间夹角α为70°~90°;As shown in Figure 3-1, the angle between the line formed by the two ends of any flange and the center of the circular pin hole where it is located and the line connecting the centers of the two circular pin holes in the flange chain plate 2 α is 70°~90°;

所述翻边链板2呈对称结构,且翻边链板2上的翻边22A与翻边22B相对设置;The flanging chain plate 2 has a symmetrical structure, and the flanging 22A on the flanging chain plate 2 is opposite to the flanging 22B;

所述翻边链板2上的翻边厚度为b,翻边链板2上的链板厚度为c,异孔链板3的厚度为d,相互之间关系为b=0.5×d,且b=(0.2~1.2)×c,其中单位均为mm;The thickness of the flanging on the flanging chain plate 2 is b, the thickness of the chain plate on the flanging chain plate 2 is c, the thickness of the different hole chain plate 3 is d, and the mutual relationship is b=0.5×d, and b=(0.2~1.2)×c, where the unit is mm;

如图4-3所示,所述异孔链板的异形销孔(31A或31B)分为内圆形孔311和外翻边环孔312,其中内圆形孔311的内径大小与翻边链板2的圆形销孔的内径大小相等,As shown in Figure 4-3, the special-shaped pin hole (31A or 31B) of the different-hole chain plate is divided into an inner circular hole 311 and an outer flange ring hole 312, wherein the inner diameter of the inner circular hole 311 is the same as that of the flange The inner diameters of the circular pin holes of the chain plate 2 are equal in size,

外翻边环孔312的宽度e大于等于翻边链板2上的翻边宽度f,且外翻边环孔312的两端边沿所形成的圆心角β为180°~240°;The width e of the flanging ring hole 312 is greater than or equal to the flanging width f on the flanging chain plate 2, and the central angle β formed by the two ends of the flanging ring hole 312 is 180°-240°;

所述翻边链板2两端和异孔链板3两端分别通过滚销4和所述导板1两端的导板销孔实现与导板1的连接并分别与所述导板1的两端的外轮廓面构成链条传动装置的传动齿的啮合面,其中:导板1的导板销孔与滚销4之间、翻边链板2的圆形销孔与滚销4之间、异孔链板3的异形销孔与滚销4之间均为间隙配合。The two ends of the flanging chain plate 2 and the two ends of the different-hole chain plate 3 are respectively connected to the guide plate 1 through the rolling pin 4 and the guide plate pin holes at the two ends of the guide plate 1, and are connected with the outer contours of the two ends of the guide plate 1 respectively. The surface constitutes the meshing surface of the transmission teeth of the chain transmission device, among which: between the guide pin hole of the guide plate 1 and the rolling pin 4, between the circular pin hole of the flanged chain plate 2 and the rolling pin 4, and between the hole of the different hole chain plate 3 Both the special-shaped pin hole and the rolling pin 4 are clearance fit.

所述翻边链板2的翻边与异孔链板的异形销孔之间间隙配合,且翻边链板2的翻边活动嵌套在异孔链板的外翻边环孔312内。The flanging of the flanging link plate 2 and the special-shaped pin hole of the different-hole link plate are in clearance fit, and the flanging of the flanging link plate 2 is movably nested in the outer flanging ring hole 312 of the different-hole link plate.

异孔链板3放置在两翻边链板2中间。如图5-1和图5-2所示,异孔链板3的孔处可容纳翻边链板2翻边及翻边回转部的空间,这样负责磨损的铰接面由普通静音链的四个,增加到六个,使其耐磨性能也提高了50%。The chain plate 3 with different holes is placed in the middle of the two flanging chain plates 2 . As shown in Figure 5-1 and Figure 5-2, the hole of the different-hole chain plate 3 can accommodate the space for the flanging of the flanging chain plate 2 and the turning part of the flanging, so that the hinged surface responsible for wear is replaced by the four sides of the ordinary silent chain. increased to six, making its wear resistance also increased by 50%.

实施例2:Example 2:

如图6所示一种高耐磨静音链条,由若干个链节单元通过连接组合构成,任意一个链节单元均包括导板1、翻边链板2、异孔链板3和滚销4,所述相邻链节单元间采用等强度配合;如图6所示的4×5排列的链条,导向列有三个异孔链板3和两个导板1。非导向列三个翻边链板2和一个普通链板,As shown in Figure 6, a high wear-resistant silent chain is composed of several chain link units through connection and combination. Any chain link unit includes a guide plate 1, a flanging chain plate 2, a different hole chain plate 3 and a rolling pin 4. Equal-strength cooperation is adopted between the adjacent chain link units; as shown in FIG. 6 , for a chain arranged in 4×5, the guide row has three chain plates 3 with different holes and two guide plates 1 . Three flanged chain plates 2 and one ordinary chain plate in the non-guided row,

如图2-1和图2-2所示,所述导板1两端各开设有一个导板销孔,As shown in Figure 2-1 and Figure 2-2, a guide plate pin hole is opened at both ends of the guide plate 1,

如图3-1和图3-2所示,所述翻边链板2两端分别开设有一个圆形销孔21A和一个圆形销孔21B,As shown in Figure 3-1 and Figure 3-2, a circular pin hole 21A and a circular pin hole 21B are respectively opened at both ends of the flanged chain plate 2,

如图4-1和图4-2所示,所述异孔链板3两端分别开设有一个异形销孔31A和一个异形销孔31B;As shown in Figure 4-1 and Figure 4-2, a special-shaped pin hole 31A and a special-shaped pin hole 31B are opened at both ends of the different-hole chain plate 3;

所述翻边链板2的圆形销孔21A和圆形销孔21B边沿下方分别设有翻边22A和翻边22B,所述翻边22A和翻边22B呈半圆环形,The circular pin hole 21A and the circular pin hole 21B of the flanged chain plate 2 are respectively provided with a flanged edge 22A and a flanged edge 22B below the edge, and the flanged edge 22A and the flanged edge 22B are in a semi-circular shape,

如图3-1,其中任一翻边的两端边沿与所在的圆形销孔圆心所形成的连线与该翻边链板2内两个圆形销孔的圆心连线之间夹角α为70°~90°;As shown in Figure 3-1, the angle between the line formed by the two ends of any flange and the center of the circular pin hole where it is located and the line connecting the centers of the two circular pin holes in the flange chain plate 2 α is 70°~90°;

所述翻边链板2呈对称结构,且翻边链板2上的翻边22A与翻边22B相对设置;The flanging chain plate 2 has a symmetrical structure, and the flanging 22A on the flanging chain plate 2 is opposite to the flanging 22B;

所述翻边链板2上的翻边厚度为b,翻边链板2上的链板厚度为c,异孔链板3的厚度为d,相互之间关系为b=d,且b=(0.2~1.2)×c,其中单位均为mm;The flanging thickness on the flanging chain plate 2 is b, the chain plate thickness on the flanging chain plate 2 is c, the thickness of the different hole chain plate 3 is d, and the mutual relationship is b=d, and b= (0.2~1.2)×c, where the unit is mm;

如图4-3所示,所述异孔链板的异形销孔(31A或31B)分为内圆形孔311和外翻边环孔312,其中内圆形孔311的内径大小与翻边链板2的圆形销孔的内径大小相等,As shown in Figure 4-3, the special-shaped pin hole (31A or 31B) of the different-hole chain plate is divided into an inner circular hole 311 and an outer flange ring hole 312, wherein the inner diameter of the inner circular hole 311 is the same as that of the flange The inner diameters of the circular pin holes of the chain plate 2 are equal in size,

外翻边环孔312的宽度e大于等于翻边链板2上的翻边宽度f,且外翻边环孔312的两端边沿所形成的圆心角β为180°~240°;The width e of the flanging ring hole 312 is greater than or equal to the flanging width f on the flanging chain plate 2, and the central angle β formed by the two ends of the flanging ring hole 312 is 180°-240°;

所述翻边链板2两端和异孔链板3两端分别通过滚销4和所述导板1两端的导板销孔实现与导板1的连接并分别与所述导板1的两端的外轮廓面构成链条传动装置的传动齿的啮合面,其中:导板1的导板销孔与滚销4之间、翻边链板2的圆形销孔与滚销4之间、异孔链板3的异形销孔与滚销4之间均为间隙配合。The two ends of the flanging chain plate 2 and the two ends of the different-hole chain plate 3 are respectively connected to the guide plate 1 through the rolling pin 4 and the guide plate pin holes at the two ends of the guide plate 1, and are connected with the outer contours of the two ends of the guide plate 1 respectively. The surface constitutes the meshing surface of the transmission teeth of the chain transmission device, among which: between the guide pin hole of the guide plate 1 and the rolling pin 4, between the circular pin hole of the flanged chain plate 2 and the rolling pin 4, and between the hole of the different hole chain plate 3 Both the special-shaped pin hole and the rolling pin 4 are clearance fit.

所述翻边链板2的翻边与异孔链板的异形销孔之间间隙配合,且翻边链板2的翻边活动嵌套在异孔链板的外翻边环孔312内。The flanging of the flanging link plate 2 and the special-shaped pin hole of the different-hole link plate are in clearance fit, and the flanging of the flanging link plate 2 is movably nested in the outer flanging ring hole 312 of the different-hole link plate.

异孔链板3放置在两翻边链板2中间,如图5-1和图5-2所示,异孔链板3的孔处可容纳翻边链板2翻边及翻边回转部的空间,这样负责磨损的铰接面由普通静音链的四个,增加到七个,使其耐磨性能提高了75%。The different-hole chain plate 3 is placed between the two flanged chain plates 2, as shown in Figure 5-1 and Figure 5-2, the holes of the different-holed chain plate 3 can accommodate the flanged and flanged turning parts of the flanged chain plate 2 In this way, the number of joint surfaces responsible for wear is increased from four to seven in ordinary silent chains, which improves the wear resistance by 75%.

实施例3:Example 3:

如图7所示一种高耐磨静音链条,由若干个链节单元通过连接组合构成,任意一个链节单元均包括导板1、翻边链板2、异孔链板3和滚销4,所述相邻链节单元间采用等强度配合;如图7所示的2×3排列的链条,导向列有一个异孔链板33和两个导板11,非导向列两个翻边链板22,As shown in Figure 7, a high-wear-resistant silent chain is composed of several chain link units through connection and combination. Any chain link unit includes a guide plate 1, a flanging chain plate 2, a different hole chain plate 3 and a rolling pin 4. Equal-strength cooperation is adopted between the adjacent chain link units; as shown in Figure 7, for a chain arranged in 2×3, the guide row has a different-hole chain plate 33 and two guide plates 11, and the non-guide row has two flanged chain plates twenty two,

如图2-1和图2-2所示,所述导板1两端各开设有一个导板销孔,As shown in Figure 2-1 and Figure 2-2, a guide plate pin hole is opened at both ends of the guide plate 1,

如图3-1和图3-2所示,所述翻边链板2两端分别开设有一个圆形销孔21A和一个圆形销孔21B,所述翻边链板2的圆形销孔21A和圆形销孔21B边沿下方分别设有翻边22A和翻边22B,所述翻边22A和翻边22B呈半圆环形,所述翻边链板2呈对称结构,且翻边链板2上的翻边22A与翻边22B相对设置;As shown in Figure 3-1 and Figure 3-2, a circular pin hole 21A and a circular pin hole 21B are opened at both ends of the flanged chain plate 2, and the circular pins of the flanged chain plate 2 A flange 22A and a flange 22B are respectively provided below the edge of the hole 21A and the circular pin hole 21B. The flange 22A and the flange 22B are in a semi-circular shape, and the flange chain plate 2 has a symmetrical structure, and the flange chain plate The flanging 22A on 2 is arranged opposite to the flanging 22B;

如图4-1和图4-2所示,所述异孔链板3两端分别开设有一个异形销孔31A和一个异形销孔31B;As shown in Figure 4-1 and Figure 4-2, a special-shaped pin hole 31A and a special-shaped pin hole 31B are opened at both ends of the different-hole chain plate 3;

如图3-1,其中任一翻边的两端边沿与所在的圆形销孔圆心所形成的连线与该翻边链板2内两个圆形销孔的圆心连线之间夹角α为70°~90°;所述翻边链板2上的翻边厚度为b,翻边链板2上的链板厚度为c,异孔链板3的厚度为d,相互之间关系为b=0.5×d,且b=(0.2~1.2)×c,其中单位均为mm;As shown in Figure 3-1, the angle between the line formed by the two ends of any flange and the center of the circular pin hole where it is located and the line connecting the centers of the two circular pin holes in the flange chain plate 2 α is 70°~90°; the thickness of the flange on the flanged chain plate 2 is b, the thickness of the chain plate on the flanged chain plate 2 is c, the thickness of the different hole chain plate 3 is d, and the relationship between them b=0.5×d, and b=(0.2~1.2)×c, where the unit is mm;

如图4-3所示,所述异孔链板的异形销孔分为内圆形孔311和外翻边环孔312,其中内圆形孔311的内径大小与翻边链板2的圆形销孔的内径大小相等,As shown in Figure 4-3, the special-shaped pin hole of the different-hole chain plate is divided into an inner circular hole 311 and an outer flange ring hole 312, and the inner diameter of the inner circular hole 311 is the same as the circle of the flanged chain plate 2. The inner diameters of the pin holes are equal in size,

外翻边环孔312的宽度e大于等于翻边链板2上的翻边宽度f,且外翻边环孔312的两端边沿所形成的圆心角β为180°~240°;The width e of the flanging ring hole 312 is greater than or equal to the flanging width f on the flanging chain plate 2, and the central angle β formed by the two ends of the flanging ring hole 312 is 180°-240°;

所述翻边链板2两端和异孔链板3两端分别通过滚销4和所述导板1两端的导板销孔实现与导板1的连接并分别与所述导板1的两端的外轮廓面构成链条传动装置的传动齿的啮合面,其中:导板1的导板销孔与滚销4之间、翻边链板2的圆形销孔与滚销4之间、异孔链板3的异形销孔与滚销4之间均为间隙配合。The two ends of the flanging chain plate 2 and the two ends of the different-hole chain plate 3 are respectively connected to the guide plate 1 through the rolling pin 4 and the guide plate pin holes at the two ends of the guide plate 1, and are connected with the outer contours of the two ends of the guide plate 1 respectively. The surface constitutes the meshing surface of the transmission teeth of the chain transmission device, among which: between the guide pin hole of the guide plate 1 and the rolling pin 4, between the circular pin hole of the flanged chain plate 2 and the rolling pin 4, and between the hole of the different hole chain plate 3 Both the special-shaped pin hole and the rolling pin 4 are clearance fit.

所述翻边链板2的翻边与异孔链板的异形销孔之间间隙配合,且翻边链板2的翻边活动嵌套在异孔链板的外翻边环孔312内。The flanging of the flanging link plate 2 and the special-shaped pin hole of the different-hole link plate are in clearance fit, and the flanging of the flanging link plate 2 is movably nested in the outer flanging ring hole 312 of the different-hole link plate.

异孔链板3放置在两翻边链板2中间。如图5-1和图5-2所示,异孔链板3的异形销孔可容纳翻边链板2翻边及翻边回转部的空间,这样负责磨损的铰接面由普通静音链的两个,增加到三个,使其耐磨性能提高了50%。The chain plate 3 with different holes is placed in the middle of the two flanging chain plates 2 . As shown in Figure 5-1 and Figure 5-2, the special-shaped pin hole of the different-hole chain plate 3 can accommodate the space for the flanging of the flanging chain plate 2 and the turning part of the flanging, so that the hinge surface responsible for wear is replaced by the ordinary silent chain. Two, increased to three, increased its wear resistance by 50%.

上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention, and any scheme after simple transformation of the present invention belongs to the protection scope of the present invention.

Claims (5)

1. a kind of high abrasion silencing chain, is made up of several link units by connecting combination, it is characterised in that:Any one Link units include guide plate, flange carrier bar, different pore chain plate and rolling pin,
The guide plate two ends respectively offer a guide plate pin-and-hole, and the flange carrier bar two ends respectively offer a circular pin hole,
The different pore chain plate two ends respectively offer a noncircular pin hole;
Flange is equipped with below two circular pin hole edges of the flange carrier bar, the flange is in semi-circular shape,
Two in the line and the flange carrier bar that the two ends edge of any of which flange and the circular pin hole center of circle at place are formed Angle is in 70 °~90 ° between the circle center line connecting of circular pin hole;
The flange carrier bar is oppositely arranged in two flange on symmetrical structure, and flange carrier bar;
Flange thickness on the flange carrier bar is that the thickness of link plates on b, flange carrier bar is c, and the thickness of different pore chain plate is d, phase Relation is b=0.5 × d or b=d between mutually, and b=(0.2~1.2) × c, wherein unit are mm;
The noncircular pin hole of the different pore chain plate is divided into inner circular hole and flanging annular distance, and wherein the internal diameter size in inner circular hole is with turning over The internal diameter of the circular pin hole of side chain plate is equal in magnitude,
The flange width f that the width e of flanging annular distance is more than or equal on flange carrier bar, and the two ends edge institute shape of flanging annular distance Into central angle be 180 °~240 °;
The flange carrier bar two ends and different pore chain plate two ends respectively by the guide plate pin-and-hole at rolling pin and the guide plate two ends realize with The connection of guide plate and the respectively field of conjugate action with the driving cog of the outer surface composition chain gearing at the two ends of the guide plate, its In:Between the guide plate pin-and-hole and rolling pin of guide plate, between the circular pin hole of flange carrier bar and rolling pin, the noncircular pin hole of different pore chain plate with It is that gap coordinates between rolling pin.
2. a kind of high abrasion silencing chain according to claim 1, it is characterised in that the flange of the flange carrier bar with Gap coordinates between the noncircular pin hole of different pore chain plate, and the flange of flange carrier bar is nested in the flanging annular distance of different pore chain plate.
3. a kind of high abrasion silencing chain according to claim 2, it is characterised in that any one link units is wrapped Include N+2 blocks guide plate, 2N block flange carrier bar, the different pore chain plate of N blocks and 2 rolling pin, the wherein natural number of N >=1;
Flange thickness on the flange carrier bar is that b, the thickness of different pore chain plate are d, and relation is b=0.5 × d each other;2N N is constituted in block flange carrier bar to flange carrier bar, two flange carrier bars in any pair of flange carrier bar are oppositely arranged, in the middle of both 1 block of different pore chain plate is folded with, the flange of two flange carrier bars corresponds to the noncircular pin hole gap cooperation with the different pore chain plate respectively;
Any pair of flange carrier bar is folded between two pieces of guide plates, rolling pin guide plate pin-and-hole respectively with guide plate, flange carrier bar The noncircular pin hole gap of circular pin hole and different pore chain plate coordinates, and realizes that rolling pin and guide plate, flange carrier bar, different pore chain plate integrally connect Connect.
4. a kind of high abrasion silencing chain according to claim 2, it is characterised in that any one link units is wrapped Include 3 pieces of guide plates, N block flange carrier bar, the different pore chain plate of N blocks and 2 rolling pin, the wherein natural number of N >=1;
Flange thickness on the flange carrier bar is that b, the thickness of different pore chain plate are d, and relation is b=d each other;Wherein:Appoint One block of flange carrier bar of meaning is both provided with the different pore chain plate of adjacent thereto one block, flange correspondence and the adjacent different hole of the flange carrier bar The noncircular pin hole gap of carrier bar coordinates.
5. a kind of high abrasion silencing chain according to claim 3 or 4, it is characterised in that adopted between adjacent link unit Coordinated with equal strength.
CN201510552683.6A 2015-09-01 2015-09-01 A high wear-resistant silent chain Active CN105090356B (en)

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Publication number Priority date Publication date Assignee Title
CN105485252A (en) * 2016-01-30 2016-04-13 吉林大学 Strong wear resistance mute toothed chain
CN106286708A (en) * 2016-10-07 2017-01-04 青岛征和工业股份有限公司 A kind of high intensity high-power engine driving-chain
CN111486206B (en) * 2020-04-20 2021-07-27 杭州肇鹏科技有限公司 Pendulum pin chain bearing large torque and impact load and non-road mobile machine
CN116428314A (en) * 2023-04-21 2023-07-14 杭州东华链条集团有限公司 A continuously variable transmission chain and a chain transmission system of the continuously variable transmission

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Publication number Priority date Publication date Assignee Title
GB191009295A (en) * 1910-04-16 1911-03-09 Henry William Allingham Improvements in Drive Chains.
GB191315050A (en) * 1913-06-30 1914-10-30 James Mapes Dodge Improvements in Chains.
GB459037A (en) * 1935-10-25 1936-12-31 Morse Chain Company Ltd Improvements in drive chains
CN201521597U (en) * 2008-12-25 2010-07-07 杭州东华链条集团有限公司 Mute chain
CN201818713U (en) * 2010-09-25 2011-05-04 金雁冰 Shoe pin type odontoid chain
CN205001450U (en) * 2015-09-01 2016-01-27 杭州东华链条集团有限公司 High abrasion silence chain

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Application publication date: 20151125

Assignee: HANGZHOU ZIQIANG CHAIN DRIVE Co.,Ltd.

Assignor: HANGZHOU DONGHUA CHAIN GROUP Co.,Ltd.

Contract record no.: X2025980000642

Denomination of invention: A high wear-resistant and silent chain

Granted publication date: 20170919

License type: Common License

Record date: 20250108