CN105089273B - A fully mechanized wall construction system - Google Patents
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Abstract
Description
技术领域technical field
本发明属于建筑领域,特别涉及一种喷筑墙体建造过程中的一种全机械化施工系统。The invention belongs to the field of construction, and in particular relates to a fully mechanized construction system in the construction process of sprayed walls.
背景技术Background technique
现有的墙体在建造过程中,大致分为砌筑,浇筑,喷筑,拼接等方法,砌筑,是采用预先成型的砌块如砖,混凝土砌块等采用人工将其堆叠,砌块之间加入粘接剂使之粘结成整体从而形成墙体;浇筑是采用模板形成墙体形状的内腔,在模板内腔浇注进混凝土,砂浆等物质,这些物质在模板内凝固形成墙体;喷筑是先建造一个骨架,将一定的浆料喷涂在骨架上并与骨架粘结在一起,一层附着一层,逐步形成墙体;拼接是将预先制成的墙体结构,如石膏板,木板,钢板等制成相应的尺寸,拼接一起,形成墙体;以上的建墙方式,在建墙过程中都需要采用大量的人工,施工效率低,劳动强度大,对环境会造成污染,不能够实现全机械化施工。In the construction process of the existing wall, it is roughly divided into masonry, pouring, spraying, splicing and other methods. Masonry is to use pre-formed blocks such as bricks, concrete blocks, etc. to stack them manually. Adhesives are added between them to bond them into a whole to form a wall; pouring is to use a formwork to form a wall-shaped cavity, and pour concrete, mortar and other substances into the cavity of the formwork, and these substances solidify in the formwork to form a wall Spray construction is to build a skeleton first, spray a certain amount of slurry on the skeleton and bond it with the skeleton, attaching one layer to another, and gradually form a wall; splicing is to make a prefabricated wall structure, such as gypsum Boards, wood boards, steel plates, etc. are made into corresponding sizes, and spliced together to form a wall; the above wall building methods require a lot of labor in the process of building the wall, the construction efficiency is low, the labor intensity is high, and the environment will be polluted. , can not realize fully mechanized construction.
发明内容Contents of the invention
针对现有的建墙技术存在的缺陷,本发明提出一种全机械化建墙施工系统,适用于建造喷筑墙体,其特征在于:包括材料运输设备,储存设备,输送设备,混合及搅拌设备,喷筑机器人;材料运输设备在地面工作与储存设备连接,储存设备安装在施工工地地面上,储存设备与输送设备连接,输送设备安装在施工工地与施工工作面之间,输送设备与混合及搅拌设备连接,混合及搅拌设备安装在施工工作面上,混合及搅拌设备与喷筑机器人连接,喷筑机器人安装在施工工作面上。Aiming at the defects existing in the existing wall-building technology, the present invention proposes a fully mechanized wall-building construction system, which is suitable for building sprayed walls, and is characterized in that it includes material transportation equipment, storage equipment, conveying equipment, mixing and stirring equipment , spraying robot; material transportation equipment works on the ground and is connected with storage equipment, storage equipment is installed on the ground of the construction site, storage equipment is connected with conveying equipment, conveying equipment is installed between the construction site and the construction work surface, conveying equipment is connected with mixing and The mixing equipment is connected, the mixing and mixing equipment is installed on the construction work surface, the mixing and mixing equipment is connected with the spraying robot, and the spraying robot is installed on the construction work surface.
所述的材料运输设备是采用背罐车和粉状材料运输车,所述的背罐车是一种专门运输粉状建筑材料储存罐的车辆;所述的粉状材料运输车是采用罐装运输车。所述的储存设备有两个,一个干粉料储存罐,一个轻质料储存罐,安装在施工工地的地面。所述的干粉料储存罐包括罐体,干粉进料口,干粉出料口,干粉出料口处有定量给料阀;干粉进料口与运输设备的粉料罐装运输车的出料口相对接,干粉出料口经过定量给料阀与输送设备的进料口相连接。The material transport equipment adopts a tank truck and a powder material transport vehicle, and the tank truck is a vehicle specially used for transporting storage tanks of powdery building materials; the powder material transport vehicle adopts a canned transport vehicle . There are two storage devices, a dry powder material storage tank and a light material storage tank, which are installed on the ground of the construction site. The dry powder storage tank includes a tank body, a dry powder feed port, a dry powder discharge port, and a quantitative feeding valve at the dry powder discharge port; the dry powder feed port and the discharge port of the powder canned transport vehicle of the transportation equipment Docking, the dry powder outlet is connected to the feeding port of the conveying equipment through the quantitative feeding valve.
所述的轻质料储存罐包括罐体,轻质进料口,轻质出料口,轻质出料口处安装有定量给料阀,定量给料阀出口与轻质料输送设备的进口连接。The light material storage tank includes a tank body, a light material inlet, a light material outlet, a quantitative feeding valve is installed at the light material outlet, the outlet of the quantitative feeding valve and the inlet of the light material conveying equipment connect.
所述的输送设备包括干粉料输送设备和轻质料输送设备,干粉料输送设备进口与干粉料储存罐的出口处的定量给料阀连接,轻质料输送设备的进口与轻质料储存罐的出口处的定量给料阀相连接。The conveying equipment includes dry powder conveying equipment and light material conveying equipment, the inlet of the dry powder conveying equipment is connected with the quantitative feeding valve at the outlet of the dry powder storage tank, the inlet of the light material conveying equipment is connected with the light material storage tank The dosing valve at the outlet of the valve is connected.
所述的干粉输送设备包括风机,输送泵,输送管道,干粉集料器,所述的风机采用罗茨风机,为输送系统提供输送动力;所述的输送泵采用转盘式给料泵,输送泵的进口与干粉储存罐的定量给料阀连接,其出口与输送管道在风机附近连接,其作用是将干粉料提供到输送管道;输送到管道内的干粉料随风机送风产生的前后压力差使得干粉料沿管道向前运动;所述的输送管道为密闭软管,输送管道的一端与罗茨风机连接,在输送泵处有开口,其开口与输送泵的出料口连接,另一端与干粉料集料器连接;所述的干粉料集料器包括进料口,主体,出料口,安装在施工工作面,如高层建筑的楼上;所述的干粉料集料器为旋风式集料器,干粉料集料器的进料口与输送管道连接;干粉料集料器的出料口与混合及搅拌设备中的混合器的进料口连接。The dry powder conveying equipment includes a blower fan, a conveying pump, a conveying pipeline, and a dry powder collector. The described blower adopts a Roots blower to provide conveying power for the conveying system; the described conveying pump adopts a turntable feed pump, and the conveying pump The inlet is connected to the quantitative feeding valve of the dry powder storage tank, and its outlet is connected to the delivery pipeline near the fan. Its function is to provide the dry powder material to the delivery pipeline; The difference makes the dry powder move forward along the pipeline; the conveying pipeline is a closed hose, one end of the conveying pipeline is connected with the Roots blower, and there is an opening at the conveying pump, which is connected with the discharge port of the conveying pump, and the other end is Connect with the dry powder material collector; the dry powder material collector includes a feed inlet, a main body, and a discharge port, and is installed on the construction work surface, such as the upper floor of a high-rise building; the dry powder material collector is a cyclone Type collector, the feed port of the dry powder feeder is connected to the conveying pipeline; the discharge port of the dry powder feeder is connected to the feed port of the mixer in the mixing and stirring equipment.
所述的轻质料输送设备包括风机,输送泵,输送管道,轻质料集料器,所述的风机采用罗茨风机,为输送系统提供输送动力;输送泵采用转盘式给料泵,所述的输送管道为密闭软管,输送管道的一端与罗茨风机连接,在输送泵处有开口,其开口与输送泵的出料口连接,另一端与轻质料集料器连接;所述的轻质料集料器有进料口,主体,出料口,安装在施工工作面,如高层建筑的楼上;所述的轻质料集料器为旋风式集料器,集料器的进料口与输送管道连接,轻质料集料器的出料口与混合及搅拌设备的进料口连接。The light material conveying equipment includes a fan, a conveying pump, a conveying pipeline, and a light material collector, and the described blower adopts a Roots blower to provide conveying power for the conveying system; the conveying pump adopts a turntable feed pump, and the The conveying pipeline described above is a closed hose, one end of the conveying pipeline is connected with the Roots blower, and there is an opening at the conveying pump, and the opening is connected with the discharge port of the conveying pump, and the other end is connected with the lightweight material collector; The lightweight material collector has a feed inlet, a main body, and a discharge port, and is installed on the construction work surface, such as the upper floor of a high-rise building; the lightweight material collector is a cyclone type collector, and the collector The feed port of the feeder is connected to the conveying pipeline, and the discharge port of the light material collector is connected to the feed port of the mixing and stirring equipment.
所述的混合及搅拌设备包括混合器,螺旋式搅拌机,挤压泵,螺杆泵;所述的混合器包括两个进口,一个出口,两个进口分别与轻质料集料器的出口和干粉料集料器的出口通过定量给料器相连接,从两个进料口进入的干粉料和轻质料混合在一起通过混合器的出料口与螺旋式搅拌机的进料口连接;螺旋式搅拌机的进料口与混合器的出料口相连接其出料口与挤压泵相连接,挤压泵的进口与螺旋式搅拌机的出料口连接,挤压泵的出料口与螺杆泵的进料口连接,螺杆泵的进料口与挤压泵的出料口相连接,螺杆泵的出口与喷筑机器人的进料口相连接。The mixing and stirring equipment includes a mixer, a screw mixer, an extrusion pump, and a screw pump; the mixer includes two inlets, one outlet, and the two inlets are respectively connected to the outlet of the light material collector and the dry powder The outlet of the material collector is connected through a quantitative feeder, and the dry powder and light materials entering from the two feed ports are mixed together and connected to the feed port of the screw mixer through the discharge port of the mixer; The feed port of the mixer is connected with the discharge port of the mixer, the discharge port is connected with the extrusion pump, the inlet of the extrusion pump is connected with the discharge port of the screw mixer, and the discharge port of the extrusion pump is connected with the screw pump. The feed port of the screw pump is connected with the discharge port of the extrusion pump, and the outlet of the screw pump is connected with the feed port of the spraying robot.
一种全机械化建墙施工系统的具体技术方案是,包括材料运输设备,储存设备,输送设备,混合及搅拌设备,喷筑机器人;各设备之间无缝对接,所述的材料运输设备是采用背罐车和粉状材料运输车,所述的背罐车是一种专门运输粉状建筑材料储存罐的车辆,能够自动装卸材料储存罐,在运输过程中不会产生粉尘污染;所述的粉状材料运输车是采用罐装运输车;所述的储存设备有两个,一个干粉料储存罐,一个轻质料储存罐,安装在施工工地的地面;所述的干粉料储存罐是用于储存水泥,石膏砂子,添加剂的粉状混合物;轻质料储存罐用于储存聚苯乙烯颗粒,植物粉碎物,珍珠岩等轻质颗粒状物质;所述的干粉料储存罐包括罐体,干粉进料口,干粉出料口,干粉出料口处有定量给料阀;干粉进料口与运输设备的粉料罐装运输车的出料口相对接,干粉出料口经过定量给料阀与输送设备的进料口相连接;所述的轻质料储存罐包括罐体,轻质进料口,轻质出料口,轻质出料口处安装有定量给料阀,定量给料阀出口与轻质料输送设备的进口连接;所述的输送设备包括干粉料输送设备和轻质料输送设备,干粉料输送设备进口与干粉料储存罐的出口处的定量给料阀连接,轻质料输送设备的进口与轻质料储存罐的出口处的定量给料阀相连接,所述的定量给料阀本行业又称为闭风阀,是本行业用于定量供给粉状或粒状材料的常用设备,由旋转容器和动力源组成,根据材料比重不同,采用一定容积的空间控制输出出料口的材料的体积,从而控制输出出料口材料的重量;通过调节旋转容器的旋转速度,达到控制排出材料在单位时间内的量;所述的干粉输送设备包括风机,输送泵,输送管道,干粉集料器,所述的风机采用罗茨风机,为输送系统提供输送动力;所述的输送泵采用转盘式给料泵,输送泵的进口与干粉储存罐的定量给料阀连接,其出口与输送管道在风机附近连接,其作用是将干粉料提供到输送管道;输送到管道内的干粉料随风机送风产生的前后压力差使得干粉料沿管道向前运动;所述的输送管道为密闭软管,罗茨风机送出的风与输送泵送出的干粉料在管道内混合,由于压力差的作用推动管道内的干粉料沿管道向前运动,输送管道的一端与罗茨风机连接,在输送泵处有开口,其开口与输送泵的出料口连接,另一端与干粉料集料器连接;所述的干粉料集料器包括进料口,主体,出料口,安装在施工工作面,如高层建筑的楼上;所述的干粉料集料器为旋风式集料器(本行业也有叫做旋风式除尘器的),干粉料集料器的进料口与输送管道连接,从输送管道进来的干粉料进入到干粉料集料器的进料口,经过干粉料集料器收集后,会落下到干粉料集料器的出料口,然后从出料口排出;干粉料集料器的出料口与混合及搅拌设备中的混合器的进料口连接;所述的轻质料输送设备包括风机,输送泵,输送管道,轻质料集料器,所述的风机采用罗茨风机,为输送系统提供输送动力;输送泵采用转盘式给料泵,其作用是将轻质料提供到输送管道,管道内的轻质料随风机送风使得轻质料沿管道向前运动;所述的输送管道为密闭软管,罗茨风机送出的风与输送泵送出的轻质料在管道内混合,由于压力差的作用使轻质料沿管道向前运动,输送管道的一端与罗茨风机连接,在输送泵处有开口,其开口与输送泵的出料口连接,另一端与轻质料集料器连接;所述的轻质料集料器有进料口,主体,出料口,安装在施工工作面,如高层建筑的楼上;所述的轻质料集料器为旋风式集料器,集料器的进料口与输送管道连接,从输送管道进来的轻质料进入到轻质料集料器经轻质料集料器收集后,会落下到轻质料集料器的出料口,然后排出;轻质料集料器的出料口与混合及搅拌设备的进料口连接;所述的混合及搅拌设备包括混合器,螺旋式搅拌机,挤压泵,螺杆泵;所述的混合器包括两个进口,一个出口,两个进口分别与轻质料集料器的出口和干粉料集料器的出口通过定量给料器相连接,从两个进料口进入的干粉料和轻质料混合在一起通过混合器的出料口与螺旋式搅拌机的进料口连接;螺旋式搅拌机的进料口与混合器的出料口相连接其出料口与挤压泵相连接,螺旋式搅拌机是本行业中常用的一种连续搅拌设备,包括进料口,机体,出料口,加水装置;混合后的材料在螺旋式搅拌机内部通过加水,后经螺旋式搅拌机内的桨叶搅拌使之成为均匀混合的浆状体,通过出料口输出到挤压泵的进料口;挤压泵是本行业输送浆状物常用的输送设备,通过挤压泵压轮的挤压,使输出的浆状体有一定的压力,能够输送到一定的距离;挤压泵的进口与螺旋式搅拌机的出料口连接,挤压泵的出料口与螺杆泵的进料口连接,所述的螺杆泵是本行业对浆状体进行压力输送的常用设备,其工作原理是通过不等螺距的螺杆在胶套内旋转,迫使浆状物体产生相对其他输送方式大的压力,其作用是增加浆状体输出压力,使其适合喷筑;螺杆泵的进料口与挤压泵的出料口相连接,螺杆泵的出口与喷筑机器人的进料口相连接;所述的喷筑机器人包括行走系统,底座,动力系统,控制系统,支架,喷枪座,喷枪;所述的行走系统包括履带,驱动轮,导向轮,支撑轮,行走系统安装在底座上,所述的底座是用于安装和支撑各种零部件的部件,包括底板,侧板;所述的动力系统安装在底座上,为整个机器人提供动力;所述的控制系统安装在底座上,包括传感器,信号接收装置,信号分析比对装置,信号输出装置;所述的支架安装在底座上,其作用是支撑喷枪座并且保证喷枪座能够在其上做上下运动;所述的喷枪座安装在支架上,能够在支架上上下运动,包括下座,中间座,上座,驱动装置,下座安装在支架上,中间座安装在下座上互相嵌套,中间有轴相连接,并能够在驱动装置的驱动下在下座上左右摆动,上座安装在中间座上,上座能够在驱动装置的驱动下相对中间座上下摆动;喷枪安装在喷枪座的上座上一端与浆料输送管连接,一端方向对准需要喷筑的目标位置,喷枪采用带有伸缩臂的螺杆喷浆机的喷枪。A specific technical solution of a fully mechanized wall construction system includes material transportation equipment, storage equipment, conveying equipment, mixing and stirring equipment, and spraying robots; seamless connection between various equipment, the material transportation equipment is adopted Back tanker and powdery material transporter, the described backer tanker is a kind of vehicle specially transporting powdery building material storage tanks, which can automatically load and unload material storage tanks, and no dust pollution will be generated during transportation; the powdery The material transport vehicle is a canned transport vehicle; the storage equipment has two, a dry powder storage tank and a light material storage tank, which are installed on the ground of the construction site; the dry powder storage tank is used to store Cement, gypsum sand, powdery mixture of additives; the light material storage tank is used to store light granular materials such as polystyrene particles, plant crushed matter, perlite; the dry powder storage tank includes a tank body, and the dry powder is fed There is a quantitative feeding valve at the dry powder outlet; the dry powder inlet is connected to the outlet of the powder canned transport vehicle of the transportation equipment, and the dry powder outlet passes through the quantitative feeding valve and The feeding port of the conveying equipment is connected; the light material storage tank includes a tank body, a light material inlet, a light material outlet, and a quantitative feeding valve is installed at the light material outlet, and the quantitative feeding valve The outlet is connected to the inlet of the light material conveying equipment; the conveying equipment includes dry powder conveying equipment and light material conveying equipment, the inlet of the dry powder conveying equipment is connected to the quantitative feeding valve at the outlet of the dry powder storage tank, and the light The inlet of the material conveying equipment is connected to the quantitative feeding valve at the outlet of the light material storage tank. The quantitative feeding valve is also called an air closing valve in this industry, and it is used in this industry to quantitatively supply powdery or granular materials. The commonly used equipment is composed of a rotating container and a power source. According to the different specific gravity of the material, a certain volume of space is used to control the volume of the material at the output outlet, thereby controlling the weight of the material at the output outlet; by adjusting the rotation speed of the rotating container, To control the amount of discharged material per unit time; the dry powder conveying equipment includes a fan, a conveying pump, a conveying pipeline, and a dry powder collector, and the described fan adopts a Roots blower to provide conveying power for the conveying system; the described The conveying pump adopts a rotary table feeding pump. The inlet of the conveying pump is connected to the quantitative feeding valve of the dry powder storage tank, and its outlet is connected to the conveying pipeline near the fan. Its function is to provide the dry powder to the conveying pipeline; The pressure difference between the front and rear of the dry powder produced by the air blown by the fan makes the dry powder move forward along the pipeline; the conveying pipeline is a closed hose, and the air sent by the Roots blower and the dry powder sent by the conveying pump are mixed in the pipeline. Due to the pressure difference, the dry powder in the pipeline moves forward along the pipeline. One end of the pipeline is connected to the Roots blower, and there is an opening at the delivery pump, which is connected to the discharge port of the delivery pump, and the other end is connected to the dry powder. The collector is connected; the dry powder collector includes a feed inlet, a main body, and a discharge port, and is installed on the construction work surface, such as the upper floor of a high-rise building; the dry powder collector is a cyclone type collector (It is also called a cyclone dust collector in this industry), the feed port of the dry powder collector is connected to the conveying pipeline, and from the conveying The dry powder coming in from the pipeline enters the feed port of the dry powder collector, and after being collected by the dry powder collector, it will fall to the discharge port of the dry powder collector and then be discharged from the discharge port; the dry powder aggregate The discharge port of the device is connected to the feed port of the mixer in the mixing and stirring equipment; the light material conveying equipment includes a blower fan, a conveying pump, a conveying pipeline, and a light material collector, and the described blower fan adopts a The fan is used to provide conveying power for the conveying system; the conveying pump adopts a rotary feed pump, and its function is to provide light materials to the conveying pipeline, and the light materials in the pipeline are blown by the fan to make the light materials move forward along the pipeline. movement; the conveying pipeline is a closed hose, the wind sent by the Roots blower and the light material sent by the conveying pump are mixed in the pipeline, and the light material moves forward along the pipeline due to the pressure difference, and the conveying pipeline One end is connected with the Roots blower, and there is an opening at the transfer pump, and the opening is connected with the discharge port of the transfer pump, and the other end is connected with the light material collector; the light material collector has a feed port, The main body, the discharge port, is installed on the construction work surface, such as the upper floor of a high-rise building; the lightweight material collector is a cyclone-type collector, and the feed port of the collector is connected with the conveying pipeline, and from the conveying pipeline The incoming light material enters the light material collector and is collected by the light material collector, then falls to the discharge port of the light material collector and then discharged; the discharge port of the light material collector It is connected with the feed port of the mixing and stirring equipment; the mixing and stirring equipment includes a mixer, a screw mixer, an extrusion pump, and a screw pump; the mixer includes two inlets, one outlet, and two inlets respectively The outlet of the light material collector and the dry powder collector are connected through a quantitative feeder, and the dry powder and light materials entering from the two feed ports are mixed together through the outlet of the mixer and The feed port of the spiral mixer is connected; the feed port of the spiral mixer is connected with the discharge port of the mixer, and the discharge port is connected with the extrusion pump. The spiral mixer is a kind of continuous mixing equipment commonly used in this industry. , including feed inlet, machine body, discharge outlet, and water adding device; the mixed material is added with water inside the screw mixer, and then stirred by the blades in the screw mixer to make it a uniformly mixed slurry, and passed through the discharge The port is output to the feed port of the extrusion pump; the extrusion pump is a commonly used conveying equipment for conveying slurry in this industry. Through the extrusion of the pressing wheel of the extrusion pump, the output slurry has a certain pressure and can be transported to A certain distance; the inlet of the squeeze pump is connected to the discharge port of the screw mixer, and the discharge port of the squeeze pump is connected to the feed port of the screw pump. The screw pump is used to transport the slurry under pressure in this industry Its working principle is to rotate the screw with unequal pitch in the rubber sleeve to force the slurry to generate a higher pressure than other conveying methods. Its function is to increase the output pressure of the slurry and make it suitable for spraying; screw The feed port of the pump is connected with the discharge port of the extrusion pump, and the outlet of the screw pump is connected with the feed port of the spraying robot; the spraying robot includes a walking system, a base, a power system, a control system, and a support , a spray gun seat, a spray gun; the walking system includes crawlers, driving wheels, guide wheels, The supporting wheel, the walking system is installed on the base, and the base is used to install and support various components, including the base plate and the side plate; the power system is installed on the base to provide power for the whole robot; The control system described above is installed on the base, including sensors, signal receiving devices, signal analysis and comparison devices, and signal output devices; Up and down movement; the spray gun seat is installed on the support and can move up and down on the support, including the lower seat, the middle seat, the upper seat, and the driving device. The lower seat is installed on the support, and the middle seat is installed on the lower seat. It is connected by a shaft and can swing left and right on the lower seat driven by the driving device. The upper seat is installed on the middle seat, and the upper seat can swing up and down relative to the middle seat driven by the driving device; the spray gun is installed on the upper seat of the spray gun seat. The slurry conveying pipe is connected, and one end is aligned with the target position to be sprayed. The spray gun adopts the spray gun of a screw spraying machine with a telescopic arm.
有益效果Beneficial effect
能够实现墙体建造过程的全机械化施工,提高施工效率,降低劳动强度,减少环境污染,喷筑机器人能够自动行走,自动探测和操控,自动完成喷墙过程。It can realize the fully mechanized construction of the wall construction process, improve construction efficiency, reduce labor intensity, and reduce environmental pollution. The spraying robot can automatically walk, automatically detect and control, and automatically complete the wall spraying process.
附图说明Description of drawings
图1是本发明的结构示意图Fig. 1 is a structural representation of the present invention
1.干粉料风机,2.干粉料输送泵,3.干粉料储存罐,4.干粉料输送管道,5.干粉料集料器,6.轻质料集料器,7.连续式搅拌机,8.挤压泵,9.螺杆泵,10.连接管,11.喷筑机器人,12.混合器,13.轻质料输送管道,14.轻质料储存罐,15.轻质料输送泵,16.轻质料风机;1. Dry powder fan, 2. Dry powder delivery pump, 3. Dry powder storage tank, 4. Dry powder delivery pipeline, 5. Dry powder collector, 6. Light material collector, 7. Continuous mixer, 8. Squeeze pump, 9. Screw pump, 10. Connecting pipe, 11. Spraying robot, 12. Mixer, 13. Light material delivery pipeline, 14. Light material storage tank, 15. Light material delivery pump , 16. Light material fan;
图2是喷筑机器人的结构示意图Figure 2 is a schematic diagram of the structure of the spraying robot
111.驱动轮, 112.导向轮,113.履带,114.支撑轮,115.底座,116.喷枪下座,117.中间座,118.上座,119.传感器,1110.喷枪卡座,1111.喷枪,1112.支架,1113.控制系统,1114.动力系统。111. Drive wheel, 112. Guide wheel, 113. Track, 114. Support wheel, 115. Base, 116. Spray gun lower seat, 117. Middle seat, 118. Upper seat, 119. Sensor, 1110. Spray gun deck, 1111. spray gun, 1112. bracket, 1113. control system, 1114. power system.
具体实施方式detailed description
现结合附图进一步说明本发明的具体实施方式,储存罐的运输采用标准的背罐车,背罐车将干粉料储存罐3和轻质料储存罐14运送到施工工地,放置好,如图1,选择18.5kw,0.6MPa的罗茨风机作为干粉料风机1,风机出风口直径75毫米,采用法兰将直径75毫米的塑料管与干粉料风机1连接,在干粉料储存罐3的下方出料口处,安装160型的定量给料阀,在定量给料阀的出料口连接干粉料输送泵2,干粉料输送泵2采用5立方米/小时的转盘式给料泵,与干粉料风机1连接的管道在干粉料输送泵2处设置三通,一端连接干粉料风机1出口的管,一端连接干粉料输送泵2,一端连接干粉料输送管道4,干粉料输送管的4采用直径为75毫米,由帆布制成的软管,同样,背罐车将轻质料储存罐14运送到施工工地,放置在于干粉料储存罐3并列的位置,间距4000毫米,将选择7.5kw,0.6MPa的罗茨风机作为轻质料风机16,,风机出风口直径75毫米,采用法兰将直径75毫米的塑料管与轻质料风机16连接,在轻质料储存罐14的下方出料口处,安装定160型的量给料阀,在定量给料阀的出料口连接轻质料输送泵15,轻质料输送泵15采用5立方米/小时转盘式给料泵,与轻质料风机16连接的管道在轻质料输送泵15处设置三通,一端连接轻质料风机16出口的管,一端连接轻质料输送泵15,一端连接轻质料输送管道13,轻质料输送管的13采用直径为75毫米,由帆布制成的软管;将干粉料集料器5与轻质料集料器6,并列安装在施工工作面附近,将干粉料输送管道4和轻质料输送管道13分别与干粉料集料器5和轻质料集料器6的进料口连接,将混合器12的两个进口通过两个160型的定量给料器,分别与干粉料集料器5和轻质料集料器6的出料口连接,混合器12采用直径150毫米的金属管,焊接成Y型,上端两个管口为进口,下端一个管口为出口;将混合器12的出口与连续式搅拌机7的进料口连接,选用5立方米/小时的螺旋式搅拌机作为连续式搅拌机7,;将连续式搅拌机7的出料口与挤压泵8的进料口连接,选用5立方米/小时的挤压泵作为挤压泵8,将挤压泵8的出料口与螺杆泵9的进料口连接,本例中选用70升或90升的螺杆式喷浆泵作为螺杆泵9,将螺杆泵9的出料口通过直径75毫米的复合软管,与喷筑机器人11上的喷枪进口连接;如图2,选用直径为200毫米的轮子作为机器人11的驱动轮111和导向轮112,并将其安装到底座115上,驱动轮111与安装在底座115内的动力系统1114接通,在驱动轮111和导向轮112外部安装有橡胶履带113,履带113的宽度为200毫米;履带113内还装有支撑轮114,用于支撑履带113保证正常形状,履带113,驱动轮111,导向轮112,支撑轮114共同组成行走系统,在底座115两侧对称安装两套行走系统,动力分别驱动;在底座115上还安装有支架1112,支架1112本例中采用两根螺纹柱,直径为30毫米,高度为2500毫米;支架1112安装有喷枪下座116,喷枪下座116与支架1112之间采用螺纹连接,即在喷枪下座116与支架结合部分采用有动力控制的可旋转螺母与支架1112上的螺纹配合,当旋转螺母时,螺母带动喷枪下座116沿支架1112上下运动;喷枪下座116上安装有中间座117,中间座117通过带有驱动装置的蜗轮蜗杆装置与喷枪下座连接,中间座117能够绕喷枪下座116左右摆动;中间座117的上部设置有与喷枪下座116垂直的带有驱动装置的涡轮蜗杆装置,其上部与上座118连接,上座118能够相对与中间座117上下摆动;上座118上设置有装卡喷枪1111的喷枪卡座1110,喷枪卡座1110上安装有与控制系统相连接的传感器119,本例中传感器119采用激光测距传感器;喷枪1111安装在喷枪卡座1110上,前端喷出墙体材料,后端用软管与螺杆泵9的出料口连接;为了适应不同的施工环境,本例中采用带有伸缩臂的喷枪,用于调节喷枪口到施工面的距离以及喷枪口处于接近地面和房顶部分时的距离调节;控制系统1113安装在底座115上,其功能是设定工作参数,控制各部分的动作过程,收集传感器传来的信息,经过计算、比对,并给动作部件下达指令;动力系统1114安装在底座115内部,为本设备提供能源;工作时,根据所建造的墙体不同,设定不同的工作参数,将喷筑机器人11安放在工作面前,启动动力系统1114,喷枪1111喷出墙体材料,随着喷涂进程传感器119探测喷过的墙体的厚度和高度,并把信息传递给控制系统1113,控制系统1113将此信息与设定信息进行比对,从而指令行走系统沿墙面方向行走以及喷枪支座116沿支架1112上下运动或者喷枪1111做左右摆动或者喷枪1111做上下摆动,当施工环境不允许喷筑机器人11与施工墙体距离足够近时,控制系统1113控制喷枪伸缩臂伸出或缩回,以调节合适的距离;如此循环,当喷筑完成后控制系统1113指令动力部分停止,各个工作单元回复原始状态,同时向施工系统发出信号,暂时停止前端各种设备的工作。Now further illustrate the specific embodiment of the present invention in conjunction with accompanying drawing, the transportation of storage tank adopts the back tanker of standard, and back tanker transports dry powder material storage tank 3 and light material storage tank 14 to construction site, places, as Fig. 1, Choose 18.5kw, 0.6MPa Roots blower as the dry powder fan 1, the diameter of the air outlet of the fan is 75 mm, and use a flange to connect the plastic pipe with a diameter of 75 mm to the dry powder fan 1, and discharge the material under the dry powder storage tank 3 Install a 160-type quantitative feeding valve at the outlet of the quantitative feeding valve, and connect the dry powder material delivery pump 2 at the outlet of the quantitative feeding valve. 1 The connected pipeline is provided with a tee at the dry powder delivery pump 2, one end is connected to the pipe at the outlet of the dry powder fan 1, one end is connected to the dry powder delivery pump 2, and the other end is connected to the dry powder delivery pipeline 4. The diameter of the dry powder delivery pipe 4 is 75 mm, the hose made of canvas, similarly, the back tank truck transports the light material storage tank 14 to the construction site, and places it in the position where the dry powder storage tank 3 is juxtaposed, with a distance of 4000 mm, and will choose 7.5kw, 0.6MPa Roots blower is used as the light material fan 16, and the diameter of the fan air outlet is 75 mm. The plastic pipe with a diameter of 75 mm is connected with the light material fan 16 by a flange, and at the discharge port below the light material storage tank 14, Install a 160-type quantitative feeding valve, and connect the light material delivery pump 15 at the discharge port of the quantitative feeding valve. The light material delivery pump 15 adopts a 5 cubic meter/hour turntable feeding pump, and a light material fan 16 connected pipelines are provided with a tee at the light material delivery pump 15, one end is connected to the pipe at the outlet of the light material fan 16, one end is connected to the light material delivery pump 15, the other end is connected to the light material delivery pipeline 13, and the light material delivery pipe The 13 adopts a hose with a diameter of 75 mm and is made of canvas; the dry powder material collector 5 and the light material collector 6 are installed side by side near the construction work surface, and the dry powder material delivery pipe 4 and the light material material collector are installed side by side near the construction work surface. The conveying pipeline 13 is connected with the feed inlet of the dry powder material collector 5 and the light material material collector 6 respectively, and the two inlets of the mixer 12 are passed through two 160-type quantitative feeders, respectively connected with the dry powder material collector The outlet of the device 5 and the light material collector 6 is connected, and the mixer 12 adopts a metal pipe with a diameter of 150 mm, which is welded into a Y shape. The two nozzles at the upper end are inlets, and one nozzle at the lower end is an outlet; the mixer The outlet of 12 is connected with the feed inlet of the continuous mixer 7, and a spiral mixer of 5 cubic meters per hour is selected as the continuous mixer 7; the discharge outlet of the continuous mixer 7 is connected with the feed inlet of the extrusion pump 8 , select the extrusion pump of 5 cubic meters per hour as the extrusion pump 8, connect the discharge port of the extrusion pump 8 with the feed port of the screw pump 9, select 70 liters or 90 liters of screw type spraying grout in this example The pump is used as the screw pump 9, and the outlet of the screw pump 9 is connected to the inlet of the spray gun on the spraying robot 11 through a composite hose with a diameter of 75 mm; as shown in Figure 2, a wheel with a diameter of 200 mm is used as the drive of the robot 11 Wheel 111 and guide wheel 112, and it is installed on the base 115, The driving wheel 111 is connected with the power system 1114 installed in the base 115, and the rubber track 113 is installed outside the driving wheel 111 and the guide wheel 112, and the width of the track 113 is 200 millimeters; The track 113 guarantees the normal shape. The track 113, the drive wheel 111, the guide wheel 112, and the support wheel 114 form a walking system together. Two sets of walking systems are installed symmetrically on both sides of the base 115, and the power is driven separately; Bracket 1112, and bracket 1112 adopts two threaded columns in this example, with a diameter of 30 mm and a height of 2500 mm; The combination part of seat 116 and support adopts a power-controlled rotatable nut to cooperate with the threads on the support 1112. When the nut is rotated, the nut drives the lower seat 116 of the spray gun to move up and down along the support 1112; the lower seat 116 of the spray gun is equipped with an intermediate seat 117, The middle seat 117 is connected with the lower seat of the spray gun through a worm and gear device with a driving device, and the middle seat 117 can swing left and right around the lower seat 116 of the spray gun; Worm screw device, its top is connected with upper seat 118, and upper seat 118 can swing up and down relatively with middle seat 117; Upper seat 118 is provided with the spray gun deck 1110 of clamping spray gun 1111, and the sensor that is connected with control system is installed on the spray gun deck 1110 119. In this example, the sensor 119 adopts a laser ranging sensor; the spray gun 1111 is installed on the spray gun holder 1110, the front end sprays the wall material, and the rear end is connected with the discharge port of the screw pump 9 with a hose; in order to adapt to different constructions Environment, in this example, a spray gun with a telescopic arm is used to adjust the distance from the spray gun mouth to the construction surface and the distance adjustment when the spray gun mouth is close to the ground and the roof; the control system 1113 is installed on the base 115, and its function is Set working parameters, control the action process of each part, collect the information from the sensor, calculate and compare, and issue instructions to the action parts; the power system 1114 is installed inside the base 115 to provide energy for the device; when working, According to the different walls to be built, different working parameters are set, the spraying robot 11 is placed in front of the work, the power system 1114 is started, the spray gun 1111 sprays the wall material, and the sensor 119 detects the sprayed wall along with the spraying process thickness and height, and transmit the information to the control system 1113, the control system 1113 compares this information with the setting information, thereby instructing the walking system to walk along the direction of the wall and the spray gun support 116 to move up and down along the bracket 1112 or the spray gun 1111 Swing left and right or the spray gun 1111 swings up and down. When the construction environment does not allow the distance between the spray robot 11 and the construction wall to be close enough, the control system 1113 controls the telescopic arm of the spray gun to extend or retract to adjust the appropriate distance; When the spraying is completed, the control system 1113 instructs the power part to stop, and each working unit returns to the original state, and at the same time sends a signal to the construction system to temporarily stop the work of various front-end equipment.
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| CN201410215768.0A CN105089273B (en) | 2014-05-22 | 2014-05-22 | A fully mechanized wall construction system |
| CN201410222607.4A CN105089274B (en) | 2014-05-22 | 2014-05-22 | A kind of Fully-mechanized spray building machine device people built in wall construction system |
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| JP7061119B2 (en) | 2016-07-15 | 2022-04-27 | ファストブリック・アイピー・プロプライエタリー・リミテッド | Brick / block laying machine built into the vehicle |
| ES2899585T3 (en) | 2016-07-15 | 2022-03-14 | Fastbrick Ip Pty Ltd | Material transport boom |
| CN111095355B (en) | 2017-07-05 | 2023-10-20 | 快砖知识产权私人有限公司 | Real-time location and orientation tracker |
| AU2018317941B2 (en) | 2017-08-17 | 2023-11-09 | Fastbrick Ip Pty Ltd | Laser tracker with improved roll angle measurement |
| US11958193B2 (en) | 2017-08-17 | 2024-04-16 | Fastbrick Ip Pty Ltd | Communication system for an interaction system |
| CN111212799B (en) | 2017-10-11 | 2023-04-14 | 快砖知识产权私人有限公司 | Machine for conveying objects and multi-compartment carousel for use therewith |
| US12311546B2 (en) | 2018-07-16 | 2025-05-27 | Fastbrick Ip Pty Ltd | Active damping system |
| WO2020014737A1 (en) | 2018-07-16 | 2020-01-23 | Fastbrick Ip Pty Ltd | Backup tracking for an interaction system |
| CN109138434A (en) * | 2018-08-21 | 2019-01-04 | 深圳市台工爱德利科技有限公司 | A kind of high-efficiency multi-function the intelligence building system |
| CN115443363A (en) | 2020-04-22 | 2022-12-06 | 快砖知识产权私人有限公司 | Block transfer device and improved clamping assembly for use therewith |
| AU2021304545B2 (en) | 2020-07-08 | 2025-12-04 | Fastbrick Ip Pty Ltd | Adhesive application system |
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| JPH1088801A (en) * | 1996-09-12 | 1998-04-07 | Tooami:Kk | Building wall execution method |
| US6047518A (en) * | 1998-08-31 | 2000-04-11 | Guardian Fiberglass, Inc. | Method and apparatus for installing blown-in-place insulation to a prescribed density |
| JP2004293110A (en) * | 2003-03-26 | 2004-10-21 | Towa Taika Kogyo Kk | Quality control method for dry spray coating method |
| CN100570127C (en) * | 2007-08-14 | 2009-12-16 | 陕西金石混凝土科技发展有限公司 | A Construction Method of Spraying Concrete Using Liquid Accelerator |
| EP2476530A1 (en) * | 2011-01-12 | 2012-07-18 | Sika Technology AG | Dosing unit and housing element for a mixing device |
| CN202805412U (en) * | 2012-07-17 | 2013-03-20 | 和战备 | On-site agitator capable of fast solidifying pulp |
| CN103615076B (en) * | 2013-11-29 | 2016-05-11 | 中建四局第六建筑工程有限公司 | The oblique roofing concrete construction method of a kind of heavy grade |
| CN103758332B (en) * | 2014-02-13 | 2016-10-12 | 孟凡印 | A kind of spray building machine and control system thereof |
| CN203867190U (en) * | 2014-05-22 | 2014-10-08 | 郑州三迪建筑科技有限公司 | A fully mechanized wall construction system |
| CN203867191U (en) * | 2014-05-22 | 2014-10-08 | 郑州三迪建筑科技有限公司 | Spraying construction robot in full-mechanical wall-building construction system |
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