CN105088923B - A kind of Horizontal type asphalt concrete regenerating machine - Google Patents
A kind of Horizontal type asphalt concrete regenerating machine Download PDFInfo
- Publication number
- CN105088923B CN105088923B CN201510522162.6A CN201510522162A CN105088923B CN 105088923 B CN105088923 B CN 105088923B CN 201510522162 A CN201510522162 A CN 201510522162A CN 105088923 B CN105088923 B CN 105088923B
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- Prior art keywords
- drying
- asphalt concrete
- horizontal type
- type asphalt
- discharging opening
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Abstract
The invention discloses a kind of Horizontal type asphalt concrete regenerating machine, heat is transmitted by thermal convection current, heat radiation and Drying bucket wall heat transfer, it is to avoid flame combustion chamber directly contacts with bituminous concrete and causes bituminous concrete aging or the situation burnt;Furthermore draw smoke pipe by setting the pernicious gas that thermal current combustion chamber in flue is produced is drained to inside Drying charging aperture, heat is along tail gas waste heat drying tower thermal updrafts, while so that bituminous concrete freely down falls in tower by Action of Gravity Field, convective heat transfer is carried out by flow material plate formation material curtain and up tail gas thermal current, make free moisture evaporating completely drying in tower of material, the pernicious gas for making full use of heat simultaneously to produce combustion chamber, which is concentrated, to be discharged and handles, it is to avoid environmental pollution;Flow material plate in tail gas waste heat drying tower causes the bituminous concrete fallen formation material curtain and the lifting blade for causing bituminous concrete reversion in Drying, realizes and is fully contacted with thermal current.
Description
Technical field
The present invention relates to a kind of Horizontal type asphalt concrete regenerating machine.
Background technology
Because the country seeks unity of standard with regard to asphalt concrete regeneration equipment and technique neither one, simply reworked material is given
Meet pavement performance requirement.At present, the asphalt concrete regeneration equipment used in the market substantially has two kinds:One kind is continous way,
One kind is batch (-type) (point high-low position).Firstth, continous way is that one section of fixed outer cylinder is provided with outside primary material Drying, inside and outside
Space between cylinder is as the space for drying reworked material, and inner cylinder has welded stirring vane, and in operation, inner cylinder rotating passes through paddle
The reworked material of heating is sent to the outlet of low side by piece, is mixed into primary material in scale hooper, produces finished asphalt concrete.
But there is following drawback:1st, the asphalt concrete quality produced is unstable, it is impossible to adapt to high grade pavement quality requirement;2、
Operation is difficult to grasp, and is not easily cleaned between two after binding material, time and effort consuming during cleaning;3rd, virgin material is being individually produced without reworked material
When, drying barrel radiating is big, causes waste of fuel.Therefore, this continous way regenerating device is given birth to using outer large area except small area
Production it is basic without.Secondth, intermittent regeneration equipment is separately to be additionally arranged a set of independence on the basis of batch (-type) action of forced stirring station
Drying, burner and bypath system.There is high-order, two kinds of low level:First, a high position is that Drying is erected at the high-altitude (title of mixing plant
Above batch box), the reworked material pre-processed is put on by elevator enters Drying, dries the reworked material heated and is put into storage warehouse
In, storage warehouse has scale hooper, by control system according to the valve under the Weight control storage warehouse of setting, makes in storage warehouse
Material add scale hooper, then load weighted material is put into agitated kettle and newly gathered materials, process action of forced stirring is produced together with new pitch
Finished product (ratio is wide).2nd, low level is that reworked material Drying is set on the ground, and the reworked material after heating is mentioned by elevator
The reworked material storage warehouse of eminence, afterwards program it is identical with a high position (low level due to hot material easily bond Lifting machine dipper be not easily cleaned, institute
All to advocate with a high position).Heating technique both it is the same.Specifically:Drying is the inclination angle installation with 3-6 °
On pedestal, equipped with support roller, gear wheel, gear ring and transmission system, burner and bypath system.Expect the high-end entrance from Drying,
Drying cylinder rotation is flowed out by low side, while the flame of burner is also to enter from the high-end center of Drying, unavoidable part is expected
Want and flame contact, cause the ageing of asphalt in some reworked materials and burn, tail gas discharge has blue cigarette, and (blue cigarette environmental protection does not allow straight
Row).In order to solve environmental issue, some enterprises are improved, and flue gas is introduced to the combustion chamber of primary material Drying with pipeline
Second-time burning is carried out, though so solving the environmental issue of fume emission, the problem of aging of partial regeneration material is but difficult to control
System;Separately have, the flue gas for introducing former drying raw meal combustion chamber occupies the space of primary gas turbine liquid-fuel burner flame, corresponding original drying raw meal
The flame of burner must just turn down, so as to influence the yield of primary material.Therefore, in order to solve the two of Recycled Asphalt Pavement
Secondary aging, the environmental issue of fume emission and the production problems for not influenceing primary material production, through on-the-spot investigation and local test, lead to
Cross and study repeatedly, design modification, develop a kind of Horizontal type asphalt concrete regenerating machine.
The content of the invention
The present invention provides a kind of Horizontal type asphalt concrete regenerating machine for the defect of prior art.
The present invention is realizes object above, using following scheme:A kind of Horizontal type asphalt concrete regenerating machine, including inclination are set
The Drying being placed on support and the combustion chamber located at Drying bottom, the Drying rear and front end is respectively charging aperture and discharging
Mouthful, above-mentioned feed inlet end is provided with charging aperture seal closure, and the bottom of above-mentioned discharge port end, which is provided with, to be communicated and be used for inside Drying
The discharging opening seal closure of material mouth is sealed, the feed inlet end is socketed with the gear ring of gearing, and the support is provided with by electricity
The motor reducer transmission system of machine, reductor and reducer gear composition, wherein reducer gear is engaged with gear ring;It is described to dry
The feed inlet end and discharge port end of dry cylinder are also respectively sleeved on wheel belt, and the wheel belt is contradicted with the gear wheel on support and set, its
In supported located at the wheel belt bottom of feed inlet end by the support roller that is set on support, in addition to
One external thermal insulation cover, it is in the protective cover cover plate of circular arc that it, which includes the domed gate-shaped protective cover in section and section, and this is outer
Protective cover cover connects Drying, and gap is flue between the two, and the outer protective cover two ends are sealed with Drying by elastic seal ring;
One combustion chamber, it is in outer protective cover, and burner is installed in its bottom, and its top is provided with burning dividing plate, the burning
Dividing plate both sides consolidation protective cover side wall, its two ends consolidates protective cover inwall and hanging respectively;
One exhanst gas outlet, it is arranged on external thermal insulation cover, and it is communicated with flue;
One gas approach, it is arranged on discharging opening seal closure, and it inside Drying with communicating;
One draws smoke pipe, and its one end is tightly connected gas approach, and the other end is tightly connected exhanst gas outlet;
One tail gas waste heat drying tower, is internally provided with flow material plate, its one end be arranged on charging aperture seal closure and with drying
Cylinder is internal to be communicated, and its other end is respectively equipped with drying tower charging aperture and drying tower exhaust opening.
It is preferred that, the Drying inwall is arranged at apart from Drying charging aperture 2 provided with 3 circle lifting blades, the lifting blade
Between rice.
It is preferred that, an in addition to reworked material elevator, including elevator entrance and lift outlet, wherein lift outlet
It is tightly connected with drying tower charging aperture;
One smoke exhaust pipe, its one end is tightly connected drying tower smoke exhaust pipe, and the other end is sealingly connected to the total smoke exhaust pipe of mixing plant;
One storage bin and scale hooper, both connect from beginning to end, wherein the discharging opening of storage bin feed end and discharging opening seal closure
Connection, scale hooper feed end adds mouth provided with regenerative agent.
It is preferred that, it is equipped with manhole on the charging aperture seal closure and discharging opening seal closure.
It is preferred that, it is provided with the flue in the second thermocouple, the discharging opening of the discharging opening seal closure provided with the first heat
Galvanic couple, second thermocouple and the first thermocouple are connected to Background control terminal by wire respectively.
It is preferred that, it is provided with the tail gas waste heat drying tower in three thermocouple, the smoke exhaust pipe and is provided with the 4th thermocouple
And regulating valve, the storage bin is interior to be provided with thermo detector, wherein three thermocouple, the 4th thermocouple, regulating valve and thermo detector difference
Background control terminal is connected to by wire.
It is preferred that, the elastic seal ring one side is consolidated on external thermal insulation cover.
It is preferred that, the protective cover and burning dividing plate are mullite light-weight insulating brick.
It is preferred that, the flue width is 150-200mm.
Beneficial effects of the present invention:
1st, be not directly contacted with the invention enables flame combustion chamber (or naked light) and waste asphalt concrete, by thermal convection current and
Radiant heat transfer heat, it is to avoid the aging of pitch and burn;
2nd, the present invention is drained to Drying discharging by drawing the heat in the flue gas and flue that smoke pipe produces combustion chamber
Mouth end, heat is up inside Drying to save the energy simultaneously to bituminous concrete preheating at initial stage;
Heat in Drying is along tail gas waste heat drying tower thermal updrafts so that bituminous concrete leans on gravity in tower
While effect is freely down fallen, convective heat transfer is carried out by flow material plate formation material curtain and up tail gas thermal current, is made
The free moisture of material evaporating completely in tower is dried, and the pernicious gas for making full use of heat simultaneously to produce combustion chamber, which is concentrated, discharges
And handle, it is to avoid environmental pollution;
3rd, the present invention sets lifting blade in Drying charging aperture, asphalt waste of rolling so that fully contacted with hot-fluid;
4th, the present invention is provided with the monitoring means such as thermocouple, thermometer in key point, in order to manipulate;
5th, the present invention is convenient to clean and repaired convenient, into and out of the seal closure of material mouth on be equipped with manhole, after machine cooling after
Just people's maintenance, cleaning can be entered.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is O-O profiles of the present invention;
Fig. 3 is P-P profiles of the present invention.
Embodiment
A kind of Horizontal type asphalt concrete regenerating machine, including be obliquely installed in the He of Drying 1 on support as illustrated in the drawing
Combustion chamber 10 located at the bottom of Drying 1, the rear and front end of Drying 1 is respectively charging aperture and discharging opening, above-mentioned feed inlet end
Provided with charging aperture seal closure 8, the bottom of above-mentioned discharge port end is provided with being communicated inside Drying 1 and for sealing going out for material mouth
Material mouth seal closure 7, the feed inlet end is socketed with the gear ring 3 of gearing, and the support is provided with by motor, reductor and subtracted
The motor reducer transmission system 6 of fast machine gear composition, wherein reducer gear is engaged with gear ring 3;The charging of the Drying 1
Mouthful end and discharge port end are also respectively sleeved on wheel belt 2, and the wheel belt 2 is contradicted with the gear wheel 5 on support and set, wherein be located at into
The bottom of wheel belt 2 at material mouth end is supported by the support roller 4 set on support, in addition to
One external thermal insulation cover 9, it includes the domed gate-shaped protective cover 91 in section and section is in the protective cover cover plate 92 of circular arc,
The external thermal insulation cover 9 cover connects Drying 1, and gap is flue between the two, and the two ends of external thermal insulation cover 9 are close by elasticity with Drying 1
Seal is sealed;
One combustion chamber 10, it is in external thermal insulation cover 9, and burner is installed in its bottom, and its top, should provided with burning dividing plate 26
Burn the both sides of the dividing plate 26 consolidation side wall of protective cover 91, and its two ends consolidates the inwall of protective cover 91 and hanging respectively;
One exhanst gas outlet, it is arranged on external thermal insulation cover 9, and it is communicated with flue;
One gas approach, it is arranged on discharging opening seal closure 7, and it inside Drying 1 with communicating;
One draws smoke pipe 11, and its one end is tightly connected gas approach, and the other end is tightly connected exhanst gas outlet;
One tail gas waste heat drying tower 12, is internally provided with flow material plate, its one end be arranged on charging aperture seal closure 8 and with baking
Communicated inside dry cylinder 1, its other end is respectively equipped with drying tower charging aperture and drying tower exhaust opening;
The inwall of Drying 1 is arranged between 2 meters of Drying charging aperture provided with 3 circle lifting blades, the lifting blade;
Also include a reworked material elevator 16, including elevator entrance and lift outlet, wherein lift outlet is with drying
Dry tower charging aperture is tightly connected;
One smoke exhaust pipe 13, its one end is tightly connected drying tower smoke exhaust pipe, and the other end is sealingly connected to the total smoke exhaust pipe of mixing plant
15;
One storage bin 17 and scale hooper 18, both connect from beginning to end, and wherein storage bin feed end and discharging opening seal closure 7 goes out
Material mouth is connected, and scale hooper feed end adds mouth 19 provided with regenerative agent;
Manhole 25 is equipped with the charging aperture seal closure 8 and discharging opening seal closure 7.
It is provided with the flue in the second thermocouple 22, the discharging opening of the discharging opening seal closure and is provided with the first thermocouple
21, the thermocouple 21 of the second thermocouple 22 and first is connected to Background control terminal by wire respectively.
It is provided with the tail gas waste heat drying tower 12 in three thermocouple 23, the smoke exhaust pipe 13 and is provided with the 4th thermocouple 24
With regulating valve 14, the storage bin 17 is interior to be provided with thermo detector 20, wherein three thermocouple 23, the 4th thermocouple 24, regulating valve
And thermo detector 20 is connected to Background control terminal by wire respectively (14).
The elastic seal ring one side is consolidated on external thermal insulation cover 9.
The protective cover 91 is mullite light-weight insulating brick with burning dividing plate 26.
The flue width is 150-200mm.
Embodiment, after combustion chamber 10 is heated, adds reworked material elevator 16, through again by the asphalt concrete material pre-processed
Raw material elevator 16 is promoted to tail gas waste heat drying tower 12, and asphalt concrete material leans on Action of Gravity Field in tail gas waste heat drying tower 12
Freely down fall, carry out convective heat transfer by flow material plate formation material curtain and up tail gas thermal current, make bituminous concrete
The free moisture of material evaporating completely in tail gas waste heat drying tower 12 is dried, and then the charging aperture of drying cylinder enters Drying 1,
Drying 1 is while itself rotates, and asphalt concrete material is under its interior lifting blade price hike with drying tube inner chamber by drawing smoke pipe
The thermal current of 11 transmission fully contacts and absorbs heat, is preheated;Asphalt concrete material is by gravity in inclined Drying 1
Middle part is inside slipped down to, middle part passes through the thermal current in flue and drying barrel conduction heating;Further acted on by gravity, pitch
Concrete material enters Drying discharge port end by the thermal current in flue and drying barrel conduction heating, and heat reaches requirement
Afterwards, storage bin 17 is entered and by the thermometric of thermo detector 20 in storage bin by the discharging opening of discharging opening seal closure 7, thermometric is finished
Storage bin 17 is opened afterwards, asphalt concrete material enters scale hooper 18 and weighed, after weighing is finished, be put into after agitated kettle stirring
Use;In said process, combustion chamber 10 produce thermal current and burning pernicious gas by after tail gas waste heat drying tower 12 successively
Pass through smoke exhaust pipe 13, the total smoke exhaust pipe 15 of mixing plant, deduster and then emptying;In above process, it is distributed in the thermoelectricity at each position
Even 21,22,23,24 gather thermal data, and pass to control terminal, are easy to analyze and operate;During maintenance, when Drying domestic demand
Repair or have binding material need cleaning when, into and out of the seal closure of material mouth on be equipped with into hole 25, after machine cooling after just can enter
People's maintenance, cleaning;When external thermal insulation cover 9, in combustion chamber 10 or the outer wall of Drying 1 need repairing, clear up when, due to external thermal insulation cover 9,
Combustion chamber 10 is combined by upper and lower two demi-section with bolt fastening, and outwarding winding bolt and opening the first half just can repair, clearly
Reason.
Claims (9)
1. a kind of Horizontal type asphalt concrete regenerating machine, including be obliquely installed in the Drying (1) on support and located at Drying (1)
The combustion chamber (10) of bottom, Drying (1) rear and front end is respectively charging aperture and discharging opening, and above-mentioned feed inlet end is provided with charging
Mouth seal closure (8), the bottom of above-mentioned discharge port end is provided with being communicated inside Drying (1) and the discharging opening for sealing material mouth
Seal closure (7), the feed inlet end is socketed with the gear ring (3) of gearing, and the support is provided with by motor, reductor and subtracted
The motor reducer transmission system (6) of fast machine gear composition, wherein reducer gear is engaged with gear ring (3);The Drying (1)
Feed inlet end and discharge port end be also respectively sleeved on wheel belt (2), the wheel belt (2) is contradicted with the gear wheel (5) on the support and set
Put, wherein being supported located at wheel belt (2) bottom of feed inlet end by the support roller (4) set on support, it is characterised in that also include
One external thermal insulation cover (9), it includes the domed gate-shaped protective cover (91) in section and section is in the protective cover cover plate of circular arc
(92), the external thermal insulation cover (9) cover connects Drying (1), and gap is flue, external thermal insulation cover (9) two ends and Drying between the two
(1) sealed by elastic seal ring;
One combustion chamber (10), it is in external thermal insulation cover (9), and burner is installed in its bottom, and its top is provided with burning dividing plate (26),
Burning dividing plate (26) both sides consolidate protective cover (91) side wall, and its two ends consolidates protective cover (91) inwall and hanging respectively;
One exhanst gas outlet, it is arranged on external thermal insulation cover (9), and it is communicated with flue;
One gas approach, it is arranged on discharging opening seal closure (7), and it inside Drying (1) with communicating;
One draws smoke pipe (11), and its one end is tightly connected gas approach, and the other end is tightly connected exhanst gas outlet;
One tail gas waste heat drying tower (12), is internally provided with flow material plate, its one end be arranged on charging aperture seal closure (8) and with baking
Communicated inside dry cylinder (1), its other end is respectively equipped with drying tower charging aperture and drying tower exhaust opening.
2. a kind of Horizontal type asphalt concrete regenerating machine according to claim 1, it is characterised in that in the Drying (1)
Wall is arranged between 2 meters of Drying charging aperture provided with 3 circle lifting blades, the lifting blade.
3. a kind of Horizontal type asphalt concrete regenerating machine according to claim 1, it is characterised in that also include
One reworked material elevator (16), including elevator entrance and lift outlet, wherein lift outlet are fed with drying tower
Mouth is tightly connected;
One smoke exhaust pipe (13), its one end is tightly connected drying tower smoke exhaust pipe, and the other end is sealingly connected to the total smoke exhaust pipe of mixing plant
(15);
One storage bin (17) and scale hooper (18), both connect from beginning to end, wherein storage bin feed end and discharging opening seal closure (7)
Discharging opening is connected, and scale hooper feed end adds mouth (19) provided with regenerative agent.
4. a kind of Horizontal type asphalt concrete regenerating machine according to claim 1, it is characterised in that the charging aperture seal closure
(8) and on discharging opening seal closure (7) it is equipped with manhole (25).
5. a kind of Horizontal type asphalt concrete regenerating machine according to claim 1, it is characterised in that provided with the in the flue
Be provided with the first thermocouple (21) in two thermocouples (22), the discharging opening of the discharging opening seal closure, second thermocouple (22) and
First thermocouple (21) is connected to Background control terminal by wire respectively.
6. a kind of Horizontal type asphalt concrete regenerating machine according to claim 3, it is characterised in that the tail gas waste heat drying
It is provided with tower (12) in three thermocouple (23), the smoke exhaust pipe (13) and is provided with the 4th thermocouple (24) and regulating valve (14), institute
State and thermo detector (20) is provided with storage bin (17), wherein three thermocouple (23), the 4th thermocouple (24), regulating valve (14) and survey
Temperature meter (20) is connected to Background control terminal by wire respectively.
7. a kind of Horizontal type asphalt concrete regenerating machine according to claim 1, it is characterised in that the elastic seal ring one
Face is consolidated on external thermal insulation cover (9).
8. a kind of Horizontal type asphalt concrete regenerating machine according to claim 1, it is characterised in that the protective cover (91) and
The dividing plate (26) that burns is mullite light-weight insulating brick.
9. a kind of Horizontal type asphalt concrete regenerating machine according to claim 1, it is characterised in that the flue width is
150-200mm。
Priority Applications (1)
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CN201510522162.6A CN105088923B (en) | 2015-08-21 | 2015-08-21 | A kind of Horizontal type asphalt concrete regenerating machine |
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CN201510522162.6A CN105088923B (en) | 2015-08-21 | 2015-08-21 | A kind of Horizontal type asphalt concrete regenerating machine |
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CN105088923A CN105088923A (en) | 2015-11-25 |
CN105088923B true CN105088923B (en) | 2017-10-17 |
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CN201510522162.6A Expired - Fee Related CN105088923B (en) | 2015-08-21 | 2015-08-21 | A kind of Horizontal type asphalt concrete regenerating machine |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105341627A (en) * | 2015-11-30 | 2016-02-24 | 河南路太养路机械股份有限公司 | Material frying barrel in double-heating manner of internal heating and external heating |
CN105350431A (en) * | 2015-12-04 | 2016-02-24 | 湖南三一路面机械有限公司 | Asphalt mixing plant |
CN106702853A (en) * | 2017-01-21 | 2017-05-24 | 长安大学 | Washing and drying device for stone of bituminous mixing plant |
CN108330775A (en) * | 2018-04-02 | 2018-07-27 | 无锡雪桃集团有限公司 | A kind of asphalt mixing plant residual heat using device |
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JPH0539605A (en) * | 1991-08-07 | 1993-02-19 | Nikko Co Ltd | Asphalt mixture manufacturing apparatus |
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CN104131506A (en) * | 2014-06-25 | 2014-11-05 | 湖南三一路面机械有限公司 | Heat regeneration device |
CN104846718A (en) * | 2015-04-13 | 2015-08-19 | 泰州市建业车件制造有限公司 | Concrete mixer truck thermal insulation device |
CN205100066U (en) * | 2015-08-21 | 2016-03-23 | 王剑平 | Horizontal energy -concerving and environment -protective type asphalt concrete regenerating device |
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- 2015-08-21 CN CN201510522162.6A patent/CN105088923B/en not_active Expired - Fee Related
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US4892411A (en) * | 1988-02-08 | 1990-01-09 | Elliott E J | Asphalt mixer apparatus and method |
JPH0539605A (en) * | 1991-08-07 | 1993-02-19 | Nikko Co Ltd | Asphalt mixture manufacturing apparatus |
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