CN105088852B - Steam box and method for preventing condensate water from dripping - Google Patents

Steam box and method for preventing condensate water from dripping Download PDF

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Publication number
CN105088852B
CN105088852B CN201510401807.0A CN201510401807A CN105088852B CN 105088852 B CN105088852 B CN 105088852B CN 201510401807 A CN201510401807 A CN 201510401807A CN 105088852 B CN105088852 B CN 105088852B
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CN
China
Prior art keywords
steam
base plate
pipe
casing
box body
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Expired - Fee Related
Application number
CN201510401807.0A
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Chinese (zh)
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CN105088852A (en
Inventor
刘建安
王硕
樊慧明
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South China University of Technology SCUT
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South China University of Technology SCUT
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Priority to CN201510401807.0A priority Critical patent/CN105088852B/en
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Application granted granted Critical
Publication of CN105088852B publication Critical patent/CN105088852B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G7/00Damping devices
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21GCALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
    • D21G9/00Other accessories for paper-making machines
    • D21G9/0009Paper-making control systems

Abstract

The invention discloses a steam box and a method for preventing condensate water from dripping, wherein the steam box comprises a steam box body, a pre-heat box body, a steam main pipe, steam branch pipes and a pre-heat branch pipe; the pre-heat box body is set at the periphery of the steam box body and a pre-heat interlayer is set between the pre-heat steam box body and the steam body body; two side walls opposite to the steam box body are respectively provided with steam inlets; the steam main pipe is connected to the steam inlets through the steam branch pipes; and the steam main pipe is connected to the pre-heat interlayer through the pre-heat branch pipe. The method is that the steam main pipe is used to provide steam for the pre-heat branch pipe firstly; after steam goes into the pre-heat interlayer, the steam box body and a steam spay pipe are pre-heated; after the pre-heated process is finished, a control valve of the pre-heat branch pipe is regulated so as to reduce steam flow inside the pre-heat branch pipe; at the same time, the steam main pipe is used to convey steam to the steam box body through the steam branch pipes; and after steam goes into the steam box body, the steam spray pipe is used to spray steam on the surface of a piece of paper. The steam box provided herein has the advantage of simple structure and low manufacture and maintenance cost; and at the same time, the steam box provided herein also has the advantages of preventing the condensate water from dripping effectively.

Description

A kind of steam box for preventing condensed water from dripping and method
Technical field
The present invention relates to pulp and paper technology field, more particularly to a kind of steam box for preventing condensed water from dripping and method.
Background technology
In Dryer Section of Paper Machine and calender, steam is sprayed along paper banner, steam is condensed in paper, discharges latent heat, So as to improve the drying capacity in drying cylinder portion, the uniformity of paper web moisture profile content can be adjusted, paper after press polish can be improved The coating performance of printing performance and coating paper, and the banner uniformity of printing performance, therefore, steam box is widely used in various On the paper machine of high-grade paper, particularly on speciality paper machine, such as decorating base paper.
The steam gushed out in steam box is very important away from water droplet, and the water droplet for otherwise ejecting can be produced on paper Raw paper defects.On the other hand, for the steam box on drying section and calender, the steam purpose of injection is to adjust paper moisture content to contain Amount, therefore the moisture in steam is that comparison is high, generally using saturated vapor, saturated vapor runs into the slightly lower object of temperature When will condense to form water droplet.
In the production process of factory, due to the impact of the factors such as maintenance or contingency, paper machine is not continuous operation , when starting shooting again after shutdown, the temperature of steam box is already clearly below the temperature of saturated vapor, so runs at the beginning, and steam is cold The condensed water formed after solidifying will spray in first wave steam from nozzle.Additionally due to be not in steam it is absolutely dry, Even if during continuous operation, it is also possible to have water droplet to enter in steam box, this be accomplished by steam box have it is good Prevent water droplet from falling the method on paper and the device supporting with method.
Traditional solution is that the position lower than nozzle is provided with a series of condensate water extraction device.
The solution adopted in the patent application of Application No. US3795578 and US3726757 is using corrugated Base plate, nozzle is located at corrugated peak, and trough is used for draining, but this method is produced cold when not solving just to start shooting The problem of solidifying water, even if the condensed water that other positions produce is discharged by trough, but can still produce condensed water in nozzle, this Outer hogbacked floor manufacture is cumbersome.Wherein, US3574338 installs injection standpipe on the base plate of steam box, so that steaming Vapour entrance is higher than base plate, but the top of standpipe is plane, and the condensed water that top surface is produced can be flowed in nozzle, while this side Method does not also solve the problems, such as condensed water produced when just starting shooting, and the standpipe for cooling down provides machine for the formation of condensed water Meeting.
The patent application of Application No. US5211813 provides another kind of solution, and steam box includes multiple vaporiums, In addition to Preheated steam room, from the next steam of house steward through multiple vaporiums, filter out be sprayed onto again on paper after condensed water layer by layer, from And making the steam of ejected towards paper not contain condensed water, this method is very effective, but equipment is extremely complex, the cost of manufacture and maintenance It is high.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, there is provided a kind of steam box for preventing condensed water from dripping, its Simple structure, manufacture and maintenance cost are relatively low, while can effectively prevent condensed water from dripping, improve paper surface quality.
Another object of the present invention is to provide a kind of method for preventing condensed water from dripping realized by above-mentioned steam box.
The technical scheme is that:It is a kind of prevent condensed water drip steam box, including steam casing, preheating casing, Main steam range, steam branch pipe and pre- hot leg pipe, preheating casing is all in vitro located at steam box, and preheats between casing and steam casing Pre- thermofin is formed, the two side of steam box body phase pair is respectively equipped with steam inlet, and main steam range is by steam branch pipe and each steaming Vapour entrance connects, and main steam range is connected by pre- hot leg pipe with pre- thermofin.
The steam box bottom is distributed with multiple steam playpipes, and the upper end of steam playpipe is higher than steam box bottom Inner surface, can prevent the condensed water being likely to form in steam box body from falling into steam playpipe and being ejected into paper surface.
The steam playpipe is pipe, and the upper end of steam playpipe is injection entrance, and entrance is tapered receives upwards for injection Contracting, and tube wall is gradually thinned to zero, so that under the condensed water being likely to form on steam playpipe can be flowed to along skew wall, without In being flowed into the steam channel of playpipe.
The steam casing includes steam box body and the first base plate, and steam box body is the box like structure that bottom opens, First base plate is located at steam box body bottom portion;
The preheating casing includes preheating cabinet body and the second base plate, and preheating cabinet body is the box like structure that bottom opens, Second base plate is located at preheating cabinet body bottom portion.
Second base plate is located at the first base plate lower section, is connected by each steam playpipe between the second base plate and the first base plate Connect;
Along the conveying direction of paper, the left and right sides of the first base plate is concordant with steam box body, two before and after the first base plate Extend to outside lateral steam box body and connect with preheating cabinet body, make the bottom heating room to be formed and casing preheating chamber relatively independent And communicate, strengthen pre-heat effect, it is also possible to share Preheated steam and discharge condensed water jointly;
Jacket space between second base plate and the first base plate is bottom heating room, and bottom heating room is used to preheat the first bottom Plate, the second base plate and each steam playpipe, the jacket space between preheating cabinet body and steam box body be casing preheating chamber, case Body preheating chamber is used for Preheated steam case body, and bottom heating room and casing preheating chamber constitute pre- thermofin.
Along the conveying direction of paper, the left and right sides of the bottom heating room, side is connected with pre- hot leg pipe, opposite side It is provided with opposing steam flow pipe.The steam come from pre- hot leg pipe is entered after pre- thermofin and Preheated steam casing, is entered from opposing steam flow pipe Entering can recycle after external heater heating, while discharging the condensed water in pre- thermofin.
Multiple through holes are distributed with first base plate, multiple shoulder holes are distributed with the second base plate, and (wherein, macropore is straight Footpath matches with the external diameter of steam playpipe, and the diameter of aperture matches with the internal diameter of steam playpipe, and macropore and aperture have Identical centrage, the steam into steam playpipe is sprayed onto on paper by aperture), the through hole and the second bottom on the first base plate Shoulder hole on plate is corresponded, and forms sets of vias, and each sets of vias correspondence installs a steam playpipe, steam playpipe Bottom be embedded in shoulder hole;Used as a kind of preferred version, the injection porch of steam playpipe is than high residing for the first base plate Degree is higher by 10mm or so.
Multiple dividing plates are provided with the steam box body, each dividing plate is divided in the space of steam box house multiple independent Vaporium.
The inlet end of the main steam range is provided with main steam range control valve, for controlling the steam flow in main steam range, Main steam range is provided with multigroup steam branch pipe, and every group of steam branch pipe correspondence is connected with a vaporium;Along the conveying direction of paper, Two side top is respectively equipped with steam inlet before and after each vaporium, and every group of steam branch pipe includes being symmetrically set in main steam range two Two steam branch pipes of side, each steam branch pipe correspondence is connected with steam inlet;Steam is from two side before and after each vaporium Portion enters vaporium, can prevent steam from directly impacting steam playpipe and spraying, while it is also ensured that steam in steam room The uniformity.
Every group of steam branch pipe includes major diameter arm and minor diameter arm, and major diameter arm and minor diameter arm are respectively arranged on Both sides before and after vaporium, are additionally provided with steam branch pipe control valve, for the steam stream that control enters vaporium on major diameter arm Amount;The end of main steam range is provided with house steward's drain valve;
Vaporium bottom is provided with condensate pipe;Pre- hot leg pipe is provided with pre- hot leg pipe control valve.
A kind of method for preventing condensed water from dripping of the present invention:Main steam range first provides steam to pre- hot leg pipe, and steam is entered After pre- thermofin, steam casing and steam playpipe are preheated;After the completion of preheating, adjust pre- hot leg pipe and control valve, reduce Steam flow in pre- hot leg pipe, meanwhile, main steam range conveys steam by each steam branch pipe to steam casing, and steam is entered and steamed After vapour casing, paper is ejected into by steam playpipe.
The present invention has the advantages that relative to prior art:
1st, this steam box simple structure, manufacture and maintenance cost are relatively low, while can effectively prevent condensed water from dripping, improve paper Open surface quality.
2nd, this steam box, with reference to the structure design of steam playpipe, has by arranging preheating casing in steam box external body Effect prevents condensed water to drip and is ejected into paper surface.
3rd, in this steam box, the steam inlet of steam injection pipe outer wall is tapered, sprays what is formed in pipe outer wall in steam Condensed water will not be flowed in steam playpipe, and can be directly entered on the base plate of steam box along outer wall, then by draining bank of tubes Walk.
4th, when this steam box is used, while preheating to steam casing by pre- thermofin, also to steam playpipe Preheated, effectively prevent the phenomenon that steam is condensed in steam playpipe.
5th, in this steam box, the quantity of steam branch pipe control valve can be configured according to actual needs, and valve is reduced as far as possible The quantity of door, can further reduce equipment cost.
Description of the drawings
Fig. 1 is the structural representation of this steam box.
Fig. 2 is the Section A-A view of Fig. 1.
Fig. 3 is the structural representation of steam playpipe.
Fig. 4 is the structural representation of the first base plate.
Fig. 5 is the structural representation of the second base plate.
Fig. 6 is the section B-B view of Fig. 5.
Specific embodiment
With reference to embodiment, the present invention is described in further detail, but embodiments of the present invention not limited to this.
Embodiment
A kind of steam box for preventing condensed water from dripping of the present embodiment, as shown in Figure 1 or 2, including steam casing 1, preheating Casing 2, main steam range 3, steam branch pipe 4 and pre- hot leg pipe 5, preheating casing is all in vitro located at steam box, and preheats casing and steam Pre- thermofin is formed between vapour casing, the two side of steam box body phase pair is respectively equipped with steam inlet, and main steam range passes through steam Arm is connected with each steam inlet, and main steam range is connected by pre- hot leg pipe with pre- thermofin.
Steam box bottom is distributed with multiple steam playpipes 6, and the upper end of steam playpipe is higher than steam box bottom Inner surface, can prevent the condensed water being likely to form in steam box body from falling into steam playpipe and being ejected into paper surface.Such as Fig. 3 institutes Show, steam playpipe is pipe, the upper end of steam playpipe is injection entrance, entrance is tapered shrinks upwards for injection, and tube wall Zero is gradually thinned to, so that the condensed water being likely to form on steam playpipe can be under skew wall flow direction, without being flowed into spray In penetrating the steam channel of pipe.
Steam casing includes steam box body and the first base plate 7, and steam box body is the box like structure that bottom opens, first Base plate is located at steam box body bottom portion;Preheating casing includes preheating cabinet body and the second base plate 8, and preheating cabinet body is bottom opening Box like structure, the second base plate be located at preheating cabinet body bottom portion.
Second base plate is located at the first base plate lower section, is connected by each steam playpipe between the second base plate and the first base plate; Along the conveying direction of paper 9, the left and right sides (as shown in Figure 1) concordant with steam box body of the first base plate, before the first base plate Afterwards connect with preheating cabinet body (as shown in Figure 2) is extended to outside two lateral steam box bodies, make bottom heating room and the case to be formed Body preheating chamber is relatively independent and communicates, and strengthens pre-heat effect, it is also possible to shares Preheated steam and discharges condensed water jointly;
Jacket space between second base plate and the first base plate is bottom heating room 10, and bottom heating room is used for preheating first Base plate, the second base plate and each steam playpipe, the jacket space between preheating cabinet body and steam box body is casing preheating chamber 11, casing preheating chamber is used for Preheated steam case body, and bottom heating room and casing preheating chamber constitute pre- thermofin.
Along the conveying direction of paper, the left and right sides of bottom heating room, side is connected with pre- hot leg pipe, and opposite side is provided with Opposing steam flow pipe 12.The steam come from pre- hot leg pipe is entered after pre- thermofin and Preheated steam casing, is entered from opposing steam flow pipe Can recycle after external heater heating, while discharging the condensed water in pre- thermofin.
As shown in figure 4, multiple through holes are distributed with the first base plate, as shown in Figure 5 or Figure 6, it is distributed with the second base plate many (wherein, the diameter of macropore matches with the external diameter of steam playpipe, the diameter of aperture and the internal diameter of steam playpipe for individual shoulder hole Match, macropore and aperture have identical centrage, and the steam into steam playpipe is sprayed onto on paper by aperture), the Shoulder hole on through hole and the second base plate on one base plate is corresponded, and forms sets of vias, and each sets of vias correspondence installs one Individual steam playpipe, the bottom of steam playpipe is embedded in shoulder hole;Used as a kind of preferred version, steam playpipe is spurted into 10mm or so is higher by mouthful than the height residing for the first base plate.
As shown in figure 1, being provided with multiple dividing plates 13 in steam box body, each dividing plate is divided in the space of steam box house many Individual independent vaporium.
The inlet end of main steam range is provided with main steam range control valve 14, for controlling the steam flow in main steam range, steams Vapour house steward is provided with multigroup steam branch pipe, and every group of steam branch pipe correspondence is connected with a vaporium;Along the conveying direction of paper, often Two side top is respectively equipped with steam inlet before and after individual vaporium, and every group of steam branch pipe includes being symmetrically set in main steam range both sides Two steam branch pipes, each steam branch pipe correspondence is connected with steam inlet;Steam is from two side top before and after each vaporium Into vaporium, can prevent steam from directly impacting steam playpipe and spraying, while it is also ensured that in steam room steam it is equal Evenness.
Every group of steam branch pipe includes major diameter arm and minor diameter arm, and major diameter arm and minor diameter arm are respectively arranged on Both sides before and after vaporium, are additionally provided with steam branch pipe control valve 15, for the steam that control enters vaporium on major diameter arm Flow, does not set steam branch pipe control valve on minor diameter arm;The end of main steam range is provided with house steward's drain valve 16;
Vaporium bottom is provided with condensate pipe 17 (as shown in Figure 2);Pre- hot leg pipe is provided with pre- hot leg pipe control valve 18.
The method for preventing condensed water from dripping of above-mentioned steam box realization, mainly:Main steam range is first provided to pre- hot leg pipe Steam, steam is entered after pre- thermofin, and steam casing and steam playpipe are preheated;After the completion of preheating, preheating is adjusted Management and control valve, reduces the steam flow in pre- hot leg pipe, meanwhile, main steam range is steamed by each steam branch pipe to the conveying of steam casing Vapour, steam is entered after steam casing, and by steam playpipe paper is ejected into.Specially:
Main steam range control valve is first shut off, is opened on pre- hot leg pipe control valve and the opposing steam flow pipe on pre- hot leg pipe Recycle control valve, for whole steam casing is preheated, prevents steam from producing condensed water when entering in steam casing;Work as steam When temperature in casing reaches the temperature of steam, preheating is completed, and steam box starts normal work, now suitably turns down pre- hot leg pipe Steam flow, while turning down recycle control valve.
Main steam range control valve is opened, steam is entered in corresponding vaporium by every group of steam branch pipe, steam branch pipe It is to enter in vaporium from side, that is to say, that the direction for entering vapour is vertical with the direction of steam ejected towards paper, so on the one hand The adverse effect of steam impringement paper generation is avoided, the condensed water that on the other hand preventing may carry in steam is sprayed onto paper On;Steam is sprayed onto on paper again after entering in vaporium by steam playpipe, because Preheated steam enters to steam playpipe Go preheating, therefore steam will not produce condensed water when by playpipe, the steam inlet of simultaneous steam injection pipe outer wall is in Taper, spraying the condensed water that formed in pipe outer wall in steam will not flow in steam playpipe, and can be directly entered the along outer wall On one base plate, then drained by condensate pipe;In addition the steam inlet of steam playpipe 10mm higher than the first base plate or so, from And the condensed water that can avoid being formed in steam box is entered in steam playpipe.
Steam branch pipe is laterally uniform along paper machine, corresponding with the vaporium of steam casing, each vaporium and two Root steam branch pipe is communicated, and steam branch pipe control valve is provided with the steam branch pipe of vaporium side, another positioned at vaporium Valve is controlled without steam branch pipe on the steam branch pipe of side, because steam branch pipe one (controls the steam of valve with steam branch pipe Pipe) caliber more than steam branch pipe two (i.e. without steam branch pipe control valve steam branch pipe) caliber, such that it is able to pass through Individually control steam branch pipe one to control the steam flow of correspondence vaporium, valve consumption is reduced, while having reached regulation paper Open the purpose of banner water content.
As described above, just can preferably realize the present invention, above-described embodiment is only presently preferred embodiments of the present invention, is not used To limit the practical range of the present invention;I.e. all impartial changes made according to present invention and modification, all will for right of the present invention Scope required for protection is asked to be covered.

Claims (7)

1. a kind of steam box for preventing condensed water from dripping, it is characterised in that including steam casing, preheating casing, main steam range, steaming Vapour arm and pre- hot leg pipe, preheating casing is all in vitro located at steam box, and preheat formed between casing and steam casing preheating every Layer, the two side of steam box body phase pair is respectively equipped with steam inlet, and main steam range is connected by steam branch pipe with each steam inlet, Main steam range is connected by pre- hot leg pipe with pre- thermofin;
The steam box bottom is distributed with multiple steam playpipes, and the upper end of steam playpipe is interior higher than steam box bottom Surface;
The steam casing includes steam box body and the first base plate, and steam box body is the box like structure that bottom opens, first Base plate is located at steam box body bottom portion;
The box like structure that the preheating casing is opened including preheating cabinet body and the second base plate, preheating cabinet body for bottom, second Base plate is located at preheating cabinet body bottom portion;
Second base plate is located at the first base plate lower section, is connected by each steam playpipe between the second base plate and the first base plate;
Along the conveying direction of paper, the left and right sides of the first base plate is concordant with steam box body, and two is lateral before and after the first base plate Extend to outside steam box body and connect with preheating cabinet body;
Jacket space between second base plate and the first base plate is bottom heating room, between preheating cabinet body and steam box body Jacket space is casing preheating chamber, and bottom heating room and casing preheating chamber constitute pre- thermofin.
2. a kind of steam box for preventing condensed water from dripping according to claim 1, it is characterised in that along the conveying side of paper To in the left and right sides of the bottom heating room, side is connected with pre- hot leg pipe, and opposite side is provided with opposing steam flow pipe.
3. a kind of steam box for preventing condensed water from dripping according to claim 1, it is characterised in that divide on first base plate Multiple through holes are furnished with, multiple shoulder holes are distributed with the second base plate, the shoulder hole on through hole and the second base plate on the first base plate Correspond, and form sets of vias, each sets of vias correspondence installs a steam playpipe, and the bottom of steam playpipe is embedded in rank In terraced hole, the injection porch of steam playpipe is higher by 10mm than the height residing for the first base plate.
4. a kind of steam box for preventing condensed water from dripping according to claim 1, it is characterised in that the steam playpipe is Pipe, the upper end of steam playpipe is injection entrance, and entrance is tapered shrinks upwards for injection, and tube wall is gradually thinned to zero.
5. a kind of steam box for preventing condensed water from dripping according to claim 1, it is characterised in that set in the steam box body There are multiple dividing plates, the space of steam box house is divided into multiple independent vaporiums by each dividing plate.
6. a kind of steam box for preventing condensed water from dripping according to claim 5, it is characterised in that the main steam range is entered Gas end is provided with main steam range control valve, and main steam range is provided with multigroup steam branch pipe, every group of steam branch pipe correspondence and a steam Room connects;Along the conveying direction of paper, two side top is respectively equipped with steam inlet, every group of steam before and after each vaporium Pipe includes being symmetrically set in two steam branch pipes of main steam range both sides, and each steam branch pipe correspondence is connected with steam inlet;
Every group of steam branch pipe includes major diameter arm and minor diameter arm, and major diameter arm and minor diameter arm are respectively arranged on steam Both sides before and after room, are additionally provided with steam branch pipe control valve on major diameter arm;The end of main steam range is provided with house steward's drain valve;
Vaporium bottom is provided with condensate pipe;Pre- hot leg pipe is provided with pre- hot leg pipe control valve.
7. a kind of method for preventing condensed water from dripping is realized in the steam box according to any one of claim 1~6, and its feature exists In main steam range first provides steam to pre- hot leg pipe, and steam enters after pre- thermofin, steam casing and steam playpipe are carried out Preheating;After the completion of preheating, adjust pre- hot leg pipe and control valve, reduce the steam flow in pre- hot leg pipe, meanwhile, main steam range passes through Each steam branch pipe to steam casing conveys steam, and steam is entered after steam casing, and by steam playpipe paper is ejected into.
CN201510401807.0A 2015-07-08 2015-07-08 Steam box and method for preventing condensate water from dripping Expired - Fee Related CN105088852B (en)

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CN113317356A (en) * 2021-07-08 2021-08-31 华南农业大学 Litchi hot steam preservation treatment equipment and control method thereof
CN113981730B (en) * 2021-10-25 2023-07-11 浙江华章科技有限公司 Partition steam humidifying device of intelligent paper machine
CN113969515B (en) * 2021-10-25 2023-07-11 浙江华章科技有限公司 Partition steam humidification system of intelligent paper machine and control method
CN113842034B (en) * 2021-11-16 2024-02-27 广东得臣机电有限公司 Automatic change steaming system
CN114197240B (en) * 2021-11-22 2023-07-14 浙江华章科技有限公司 Paperboard steam humidifying device capable of avoiding plasticizing burst of paper and using method thereof
CN114182567B (en) * 2021-11-22 2023-07-11 浙江华章科技有限公司 Partition steam humidifying equipment capable of accurately controlling temperature and pressure and application method thereof
CN114197241B (en) * 2021-11-22 2023-07-14 浙江华章科技有限公司 Paper machine humidifier with condensation water prevention heat preservation nozzle

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