CN105083925A - Part loading and timing sorting device - Google Patents
Part loading and timing sorting device Download PDFInfo
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- CN105083925A CN105083925A CN201510394478.1A CN201510394478A CN105083925A CN 105083925 A CN105083925 A CN 105083925A CN 201510394478 A CN201510394478 A CN 201510394478A CN 105083925 A CN105083925 A CN 105083925A
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Abstract
The invention relates to a part loading and timing sorting device. The device comprises a material rack (10) for bearing parts, a part sorting mechanism (20) for controlling the passing and the waiting of the parts on the basis of driving a lead screw to extend and retract through a motor, and a connecting table (30) for stopping and realizing the pushing of the stopped parts to subsequent procedures on the basis of controlling a push-pull motion of a spring extension rod through an electromagnetic valve, wherein the front end of the part sorting mechanism (20) is connected with the tail end of the material rack (10); and the tail end of the part sorting mechanism (20) is connected with an inlet of the connecting table (30). The device is simple in design, reliable in operation, simple in loading, controllable in process, automatic in sorting, adjustable in speed and higher in automation degree, can effectively improve the loading efficiency of the parts to be machined in enterprises, reduces the dependency degree of the enterprise production on the skill of workers , guarantees the continuity of normal production in the enterprises, and reduces initial investment costs and the increment of later use and maintenance costs in medium and small enterprises.
Description
Technical field
The present invention relates to production technical field of auxiliary equipment, especially relate to a kind of part and load and timing sorting equipment.
Background technology
Along with the production-scale continuous expansion of enterprise, the requirement for parts machining is also more and more higher, and the rate request especially produced in enormous quantities for widget is improving constantly.And the optimal path improving speed of production under the prerequisite not changing current production technology is exactly improve the technique and method of producing supporting process, enhance productivity.The loading operation of part to be processed produces slave part at present can improve and the best link optimized, and the load time shortening parts to be processed is also the optimal selection of effectively enhancing productivity.
The mode of loading main at present part to be processed is divided into two kinds substantially, a kind of is with the loading regime realized at the current medium-sized and small enterprises still simple solid mechanical of widely used pure hand adaptation, the feature of which drops into very little at the initial stage, auxiliary clamp simplicity of design, but rate of load application is limited, upper speed depends on the consummate degree of workman to upper operation completely, cannot promote part efficiency, shortens overhours; The another kind of mode loading parts to be processed is the sorting and the location that are completed part to be processed by mechanical mechanism, the feature of which is that degree of automation is high, upper process control is adjustable, improved efficiency is obvious, but enterprise is required that input is larger early stage, and later maintenance cost is high, inapplicable to medium-sized and small enterprises.
Summary of the invention
The problems such as higher and upper the inefficiency of the cost that the object of the invention is to exist for order first two part loading regime, there is provided a kind of parts to load and timing sorting equipment, on it, part is simple to operate, and upper process is automatically controlled, speed is adjustable, and degree of automation is higher; Upper efficiency of enterprise's parts to be processed can be improved, reduce the degree of dependence of enterprise's production to workman's technology, on the basis ensureing the normal continuous production of enterprise, reduce the initial stage input cost of medium-sized and small enterprises and the increase of later stage working service cost again as far as possible.
Object of the present invention is achieved through the following technical solutions:
The invention provides a kind of part to load and timing sorting equipment, it comprises:
The material stand of carrying parts;
Drive leading screw to stretch based on motor and control passing through and the part mechanism for sorting waited for of parts;
Stop also realizes based on solenoid control telescopic spring bar push-and-pull campaign the connected unit parts be blocked being pushed to subsequent handling;
The front end of described part mechanism for sorting is connected with the tail end of described material stand; The tail end of described part mechanism for sorting is connected with the entrance of described connected unit.
Further, the upper end of described material stand is upper place, and the below of material stand is provided with many loading layers with guide rail, and every layer of loading layer end is provided with the opening be convenient to parts and tumbled.
Further, described part mechanism for sorting (20) comprising:
Guide rail (20-1), movable block (20-2), control motor (20-3), locating piece (20-4), leading screw (20-5) and counterweight (20-7);
Guide rail (20-1) be connected to material stand (10) tail end and as the installation carrier of these other parts of mechanism;
Controlling motor (20-3), locating piece (20-4) and leading screw (20-5) is arranged on the platform of guide rail (20-1) side; Locating piece (20-4) is fixed on the flat edge of table in guide rail (20-1) side to limit the end position of leading screw (20-5); Control motor (20-3) and drive stretching out and withdrawal of leading screw (20-5); Movable block (20-2) is arranged in the opening of guide rail (20-1) below, and movable block (20-2) end is provided with counterweight (20-7).
Further, the time gap that described control motor (20-3) is regained leading screw (20-5) upon actuation and stretched out leading screw (20-5) rolls down time used setting according to parts are actual; The time gap that described control motor (20-3) regains leading screw (20-5) for twice is needed to determine by the rhythm of production of connected unit (30) end.
Further, described connected unit (30) comprising:
Connected unit guide rail (30-1), electromagnetic valve (30-2), expansion link (30-3), connected unit baffle plate (30-4) and transmitting device;
The head end of described connected unit guide rail (30-1) is positioned at the entrance of described connected unit (30), and tail end is connected with described transmitting device;
Described connected unit baffle plate (30-4) is arranged on the top of the side of described transmitting device, to stop the parts tumbled from described connected unit guide rail (30-1);
Described expansion link (30-3) is connected with described electromagnetic valve (30-2); Described expansion link (30-3) is in contraction state when described electromagnetic valve (30-2) is not energized, by electromagnetic attraction effect after described electromagnetic valve (30-2) energising, impel described expansion link (30-3) to extend promotion and stop at the front parts of connected unit baffle plate (30-4) to described transmitting device.
Further, (the power on/off time of 30-2 and rhythm need need to adjust according to rhythm of production described electromagnetic valve.
The present invention also provides a kind of parts to load and timing method for sorting, and it comprises:
Step S101, material stand (10) carrying parts roll down along guide rail, naturally until the storage of material stand (10) parts enough to be processed;
Step S102, first parts rolled down from material stand (10) are blocked by leading screw (20-5) when being rolled to the parts sorting critical point of part mechanism for sorting (20), parts push down the leading portion of movable block (20-2), the tail end of movable block (20-2) tilts the parts stopping and roll down below, makes parts below cannot continue motion;
Step S103, controlling motor (20-3) drives leading screw (20-5) to pack up, first parts rolls down, movable block (20-2) tail end falls naturally due to the effect of counterweight, second parts loses the stop of movable block (20-2), take advantage of a situation and roll down, blocked by the leading screw (20-5) again stretched out, parts push down the leading portion of movable block (20-2), the tail end of movable block (20-2) tilts the parts that stop rolls down again below, circulation like this, ensure only to allow that parts are by these parts sorting critical point at every turn, and the rhythm that each part passes through is determined by the withdrawal rhythm of leading screw (20-5),
Step S104, parts tumble to connected unit (30), parts are poured on transmitting device and are sent to next procedure position under the expansion link (30-3) that connected unit baffle plate (30-4) and electromagnetic valve (30-2) drive acts on, in order to next step processing, complete the loading of single parts.
As can be seen from the technical scheme of the invention described above, simplicity of design of the present invention, reliable, upper simple, process control, automatic sorting, speed is adjustable, and degree of automation is higher, upper efficiency of enterprise's parts to be processed effectively can be improved by the present invention, reduce the degree of dependence of enterprise's production to workman's technology, ensure the normal continuous production of enterprise, reduce the initial stage input cost of medium-sized and small enterprises and the increase of later stage working service cost again as far as possible.
Accompanying drawing explanation
Fig. 1 is that part of the present invention loads and the axonometric drawing of timing sorting equipment and front view;
Fig. 2 is the structural representation of part mechanism for sorting in the present invention and movable block thereof;
Fig. 3 is the structural representation of the connected unit in the present invention.
In accompanying drawing:
Material stand 10; Part mechanism for sorting 20; Connected unit 30; Loading layer 10-1; Opening 10-2; Guide rail 20-1; Movable block 20-2; Control motor 20-3; Locating piece 20-4; Leading screw 20-5; Pin 20-6; Counterweight 20-7; Connected unit guide rail 30-1; Electromagnetic valve 30-2; Telescopic spring bar 30-3; Connected unit baffle plate 30-4 and transport tape 30-5.
Detailed description of the invention
Below with reference to accompanying drawing, the present invention is described in further details.
The applicant is by analyzing engineering worker movement decomposition, moved by mechanical component and replace manual operation, invent a kind of parts to load and timing sorting equipment, it adopts mentality of designing that is automatically controlled and mechanical bond, by upper, the process decomposition such as sorting comes, complete set action by motor drive machinery structure, to realize improving upper efficiency of enterprise parts to be processed, reduce enterprise and produce degree of dependence to workman's technology; The present invention, on the basis ensureing the normal continuous production of enterprise, reduces the initial stage input cost of medium-sized and small enterprises and the increase of later stage working service cost again as far as possible, effectively reduces production time, and suitable medium-sized and small enterprises use.
A kind of part of the present invention loads and regularly sorting equipment as shown in Figure 1, comprising: material stand 10, part mechanism for sorting 20 and connected unit 30.
Material stand 10 is the mechanisms of loading the parts to be processed that workman transports, and the carrying capacity of material stand 10 directly affects quantity-produced stability.The upper end of material stand 10 is upper place, and the below of material stand 10 is provided with many loading layer 10-1 with guide rail, and every layer of loading layer end is provided with opening 10-2, is convenient to parts and tumbles next loading layer.The tail end of material stand 10 is connected with part mechanism for sorting 20.
The front end of part mechanism for sorting 20 is connected with the tail end of material stand 10; The tail end of part mechanism for sorting 20 is connected with the entrance of connected unit 30.
Part mechanism for sorting 20 comprises guide rail 20-1, movable block 20-2, controls motor 20-3, locating piece 20-4, leading screw 20-5, pin 20-6 and counterweight 20-7.Guide rail 20-1 be connected to material stand 10 tail end and as the installation carrier of these other parts of mechanism; Control motor 20-3, locating piece 20-4 and leading screw 20-5 are arranged on the platform of guide rail 20-1 side, control motor 20-3 and drive leading screw 20-5 by stretching out and regaining realize the current of parts and wait for; Locating piece 20-4 is fixed on the flat edge of table in guide rail 20-1 side to limit the end position of leading screw 20-5, and the inside is provided with the screw coordinated with leading screw 20-5; Movable block 20-2 is arranged in the opening below guide rail 20-1 by pin, and movable block 20-2 end is provided with counterweight 20-7, and movable block 20-2 tail end can be made after each parts roll down to fall, so that next parts rolls on movable block 20-2.
This part mechanism for sorting 20 to be combined with motor by simple physical construction and to realize fixed-time control parts lower part rhythm and speed, controlling motor 20-3 drives leading screw 20-5 by stretching out and regaining realize the current of parts and wait for parts, can ensure only to allow that parts are by these parts sorting critical point under the cooperation of movable block 20-2 at every turn, and this setting reaches by control motor 20-3 work-hours and rhythm the time and speed that control parts lower part, control motor 20-3 regains leading screw 20-5 upon actuation should roll down time used adjustment setting according to parts are actual with the time gap stretching out leading screw 20-5, the time gap that control motor 20-3 regains leading screw 20-5 for twice is needed to determine by the transport tape 30-5 end rhythm of production of connected unit 30.
Connected unit 30 is connected to the tail end of part mechanism for sorting 20.It comprises: connected unit guide rail 30-1, electromagnetic valve 30-2, telescopic spring bar 30-3, connected unit baffle plate 30-4 and transport tape 30-5.The head end of described connected unit guide rail 30-1 is positioned at the entrance of connected unit 30, and tail end is connected with described transport tape 30-5; Described connected unit baffle plate 30-4 is arranged on the top of the side of described transport tape 30-5, to stop the parts tumbled from described connected unit guide rail 30-1; Telescopic spring bar 30-3 is connected with electromagnetic valve 30-2.
Parts arrive connected unit 30 by part mechanism for sorting 20, and parts roll along connected unit guide rail 30-1, and stop rolling under the stop of connected unit baffle plate 30-4.Telescopic spring bar 30-3 is in contraction state when electromagnetic valve 30-2 is not energized, by electromagnetic attraction effect after electromagnetic valve 30-2 is energized, telescopic spring bar 30-3 against the force of the spring extends pushes the parts before stopping at connected unit baffle plate 30-4 to, and electromagnetic valve 30-2 power on/off time and rhythm need need to adjust according to rhythm of production.Parts due to top one-sided stressed, be poured on transport tape 30-5, and move to next procedure position with transport tape 30-5, in order to next step processing.
Above-mentioned part loads and adopts electric-controlled mechanical mechanism with timing sorting equipment, complete parts to load and regularly sort, it realizes processes profiles: first by manually by upper the place to material stand 10 on parts to be loaded, cylindrical parts is rolled to each carrier layer 10-1 to be added along the guide rail of loading layer 10-1 under the effect of self gravitation; Part mechanism for sorting 20 is connected with in the bottom of material stand 10, part mechanism for sorting 20 realizes regularly passing through by controlling motor 20-3 control leading screw 20-5, parts roll down to connected unit 30, be connected platform baffle plate 30-4 and stop stopping, be poured on transport tape 30-5 after being subject to the thrust of the telescopic spring bar 30-3 that electromagnetic valve 30-2 drives, and move to next procedure position with transport tape 30-5, in order to next step processing.Specific works principle is as the following step:
Step S101, workman manual by parts to part place on material stand 10, parts roll down along guide rail naturally along the loading layer 10-1 of material stand 10, until the storage of material stand 10 parts enough to be processed;
Step S102, first parts rolled down from the loading layer 10-1 of material stand 10 are blocked by leading screw 20-5 when being rolled to parts sorting critical point, parts push down the leading portion of the movable block 20-2 of part mechanism for sorting 20, the tail end of movable block 20-2 tilts the parts stopping and roll down below, makes parts below cannot continue motion.
Step S103, controlling motor 20-3 drives the leading screw 20-5 of part mechanism for sorting 20 to pack up, first parts rolls down, movable block 20-2 tail end falls naturally due to the effect of counterweight, second parts loses the stop of movable block 20-2, take advantage of a situation and roll down, now leading screw 20-5 stretches out second parts stopping and be rolled to movable block 20-2 front end again, now second parts pushes down movable block 20-2 front end, movable block 20-2 tail end tilts again, stop the 3rd parts rolled down subsequently, circulation like this, ensure only to allow that parts are by these these parts sorting critical point at every turn, and the rhythm that each part passes through is determined by the withdrawal rhythm of leading screw 20-5.
Step S104, part mechanism for sorting 20 tail end is connected with connected unit 30 entrance, parts are poured on transport tape 30-5 and are sent to next procedure position under the telescopic spring bar 30-3 effect of connected unit baffle plate 30-4 and electromagnetic valve 30-2 driving, and in order to next step processing, single parts complete loading.
Concerning medium-sized and small enterprises, use machine sort to load completely and replace manual sorting to load high cost, and use artificial manual mode to affect the problem such as rhythm of production, inefficiency to realize upper part and to sort to be faced with completely.The combination that parts load and regularly sorting equipment is equivalent to the two, uses this device can ensure that rhythm of production is stablized, shortening parts load time, the target of enhancing productivity only increasing realization under limited cost.
Although with preferred embodiment openly as above, embodiment does not limit the present invention in the present invention.Without departing from the spirit and scope of the invention, any equivalence change done or retouching, belong to the protection domain of the present invention equally.Therefore the content that protection scope of the present invention should define with the claim of the application is standard.
Claims (7)
1. part loads and a timing sorting equipment, it is characterized in that, described part loads and comprises with timing sorting equipment:
The material stand (10) of carrying parts;
Drive leading screw to stretch based on motor and control passing through and the part mechanism for sorting (20) waited for of parts;
Stop also realizes based on solenoid control telescopic spring bar push-and-pull campaign the connected unit (30) parts be blocked being pushed to subsequent handling;
The front end of described part mechanism for sorting (20) is connected with the tail end of described material stand (10); The tail end of described part mechanism for sorting (20) is connected with the entrance of described connected unit (30).
2. part according to claim 1 loads and timing sorting equipment, it is characterized in that, the upper end of described material stand (10) is upper place, the below of material stand (10) is provided with many loading layers (10-1) with guide rail, and every layer of loading layer end is provided with the opening (10-2) be convenient to parts and tumbled.
3. part according to claim 1 loads and timing sorting equipment, and it is characterized in that, described part mechanism for sorting (20) comprising:
Guide rail (20-1), movable block (20-2), control motor (20-3), locating piece (20-4), leading screw (20-5) and counterweight (20-7);
Guide rail (20-1) be connected to material stand (10) tail end and as the installation carrier of these other parts of mechanism;
Controlling motor (20-3), locating piece (20-4) and leading screw (20-5) is arranged on the platform of guide rail (20-1) side; Locating piece (20-4) is fixed on the flat edge of table in guide rail (20-1) side to limit the end position of leading screw (20-5); Control motor (20-3) and drive stretching out and withdrawal of leading screw (20-5); Movable block (20-2) is arranged in the opening of guide rail (20-1) below, and movable block (20-2) end is provided with counterweight (20-7).
4. part according to claim 3 loads and timing sorting equipment, it is characterized in that, the time gap that described control motor (20-3) is regained leading screw (20-5) upon actuation and stretched out leading screw (20-5) rolls down time used setting according to parts are actual; The time gap that described control motor (20-3) regains leading screw (20-5) for twice is needed to determine by the rhythm of production of connected unit (30) end.
5. the part according to Claims 1-4 any one loads and timing sorting equipment, and it is characterized in that, described connected unit (30) comprising:
Connected unit guide rail (30-1), electromagnetic valve (30-2), expansion link (30-3), connected unit baffle plate (30-4) and transmitting device;
The head end of described connected unit guide rail (30-1) is positioned at the entrance of described connected unit (30), and tail end is connected with described transmitting device;
Described connected unit baffle plate (30-4) is arranged on the top of the side of described transmitting device, to stop the parts tumbled from described connected unit guide rail (30-1);
Described expansion link (30-3) is connected with described electromagnetic valve (30-2); Described expansion link (30-3) is in contraction state when described electromagnetic valve (30-2) is not energized, by electromagnetic attraction effect after described electromagnetic valve (30-2) energising, impel described expansion link (30-3) to extend promotion and stop at the front parts of connected unit baffle plate (30-4) to described transmitting device.
6. part according to claim 5 loads and timing sorting equipment, and it is characterized in that, (the power on/off time of 30-2 and rhythm need need to adjust according to rhythm of production described electromagnetic valve.
7. part loads and a timing method for sorting, it is characterized in that, described part loads and comprises with timing method for sorting:
Step S101, material stand (10) carrying parts roll down along guide rail, naturally until the storage of material stand (10) parts enough to be processed;
Step S102, first parts rolled down from material stand (10) are blocked by leading screw (20-5) when being rolled to the parts sorting critical point of part mechanism for sorting (20), parts push down the leading portion of movable block (20-2), the tail end of movable block (20-2) tilts the parts stopping and roll down below, makes parts below cannot continue motion;
Step S103, controlling motor (20-3) drives leading screw (20-5) to pack up, first parts rolls down, movable block (20-2) tail end falls naturally due to the effect of counterweight, second parts loses the stop of movable block (20-2), take advantage of a situation and roll down, blocked by the leading screw (20-5) again stretched out, parts push down the leading portion of movable block (20-2), the tail end of movable block (20-2) tilts the parts that stop rolls down again below, circulation like this, ensure only to allow that parts are by these parts sorting critical point at every turn, and the rhythm that each part passes through is determined by the withdrawal rhythm of leading screw (20-5),
Step S104, parts tumble to connected unit (30), parts are poured on transmitting device and are sent to next procedure position under the expansion link (30-3) that connected unit baffle plate (30-4) and electromagnetic valve (30-2) drive acts on, in order to next step processing, complete the loading of single parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510394478.1A CN105083925B (en) | 2015-07-07 | 2015-07-07 | A kind of part loading and timing sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510394478.1A CN105083925B (en) | 2015-07-07 | 2015-07-07 | A kind of part loading and timing sorting equipment |
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| Publication Number | Publication Date |
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| CN105083925A true CN105083925A (en) | 2015-11-25 |
| CN105083925B CN105083925B (en) | 2017-07-04 |
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| CN201510394478.1A Active CN105083925B (en) | 2015-07-07 | 2015-07-07 | A kind of part loading and timing sorting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109911562A (en) * | 2019-03-21 | 2019-06-21 | 中信戴卡股份有限公司 | A kind of double-station cleaning system |
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| US20030164378A1 (en) * | 2002-02-01 | 2003-09-04 | Simson Anton K. | Beverage container unloading and dispensing apparatus |
| CN203382164U (en) * | 2013-08-13 | 2014-01-08 | 山东开泰抛丸机械有限公司 | Steel tube feeding mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109911562A (en) * | 2019-03-21 | 2019-06-21 | 中信戴卡股份有限公司 | A kind of double-station cleaning system |
| CN109911562B (en) * | 2019-03-21 | 2023-11-17 | 中信戴卡股份有限公司 | Duplex position cleaning system |
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| Publication number | Publication date |
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| CN105083925B (en) | 2017-07-04 |
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