CN105076978A - Instant coarse cereal resolvent powder and processing method thereof - Google Patents
Instant coarse cereal resolvent powder and processing method thereof Download PDFInfo
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- CN105076978A CN105076978A CN201510557126.3A CN201510557126A CN105076978A CN 105076978 A CN105076978 A CN 105076978A CN 201510557126 A CN201510557126 A CN 201510557126A CN 105076978 A CN105076978 A CN 105076978A
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Abstract
The invention discloses an instant coarse cereal resolvent powder and a processing method thereof. Through the adoption of the mixing decrustation technology, the combination of the high temperature flash vaporization technology and the modern low temperature water milling technology, and the low temperature evaporation drying technology, raw materials are prepared into cooked powder. According to the process, the conventional pulverizing and high temperature stir-frying processes are avoided, nutritional ingredients in the raw materials are locked, and the production efficiency of the process is improved; the product is convenient to eat, only needs to be uniformly stirred with boiling water, is good in flowability, is strong in oxidation resistance, is fine, smooth, flexible and soft in powder quality, and has important practical values.
Description
Technical field
The present invention relates to a kind of composite coarse cereals and baking soda, specifically a kind of instant coarse cereals reconstitute powder and processing method thereof.
Background technology
Five cereals are conventional food of China, five cereals " polished rice, red bean, wheat, soybean, yellow broomcorn millet " in Huangdi's Internal Classics, present people's custom calls coarse cereals the grain beyond rice and face, therefore it has been generally acknowledged that five cereals mainly comprise cereal, beans, potato class etc., wherein cereal is the meals main body of China always.Modern medicine expert and nutrition expert point out, containing abundant nutriment in five cereals, to maintenance, human homergy has important effect.Except containing except protein, fat, carbohydrate and vitamin, containing more dietary fiber, can function of intestinal canal be improved, there is effect of lipopenicillinase, hypoglycemic, toxin-expelling and face nourishing and raising immunity.At present, along with economy and growth in the living standard, people more and more pay attention to health, but have ignored the five cereals that must eat every day.Five cereals product in existing market, mainly undertaken combining or pulverizing after soft bake by after several raw material pulverizing, frying, then combine, it is serious that the former technique can make material nutrient component lose, and causes not comprehensive nutrition; The product poor fluidity of latter process, and then time edible, mouthfeel is poor, therefore conventional grain powder class processing technology has been difficult to meet people to product nutrition and the high-level demand of quality.
Summary of the invention
The present invention uses new-modernization technique, researches and develops that a kind of nutrient element loss is few, eating mouth feel good, reasonably combined instant coarse cereals reconstitute powder.
Technical scheme of the present invention is achieved in that a kind of instant coarse cereals reconstitute powder, also has the raw material of following wt%:
Major ingredient: analysis for soybean powder 20-40%, oatmeal 10-20%;
Auxiliary material: cucumber seed 1-10%, golden linseed 1-10%;
Sweetener: white granulated sugar and rock sugar are a kind of or two kinds, its content≤20%;
The weight sum of described raw material is 100%.
Also containing millet powder 5-15%, corn flour 5-15%, glutinous rice flour 5-15% in described major ingredient.
Also containing sunflower seeds 1-10% in described auxiliary material.
Also containing antioxidant vitamin C in described raw material, its content≤0.05%.
Described sweetener is white granulated sugar 5-10%, rock sugar 5-10%.
Instant coarse cereals reconstitute the preparation method of powder, it is characterized in that, step is as follows:
1) preparation of analysis for soybean powder: soya bean cleaning, centrifugal removing moisture are carried out decortication process; Then carry out thermophilic digestion, make the slaking of decortication soya bean, carry out the process of water at low temperature mill after slaking, make soya-bean milk; Soya-bean milk is carried out sedimentation ungrease treatment; Analysis for soybean powder is obtained after last evaporation drying;
2) oat, millet, corn, glutinous rice, cucumber seed, golden linseed, sunflower seeds are made fine powder respectively through carrying out pulverization process after soft bake or are made fine powder through thermophilic digestion, low temperature water mill, degreasing, evaporation drying process.
3) by step 1) and step 2) raw material that obtains and sweetener, antioxidant carry out mixing preparation and obtain instant coarse cereals and reconstitute powder.
Bean or pea are carried out sizing screening, clean with clear water, centrifugal drying technology is utilized after cleaning, the moisture of bean or pea epidermis is removed, bean or pea are made to be in preliminary drying regime, parameter of noncentricity is 3000-4000r/min, time is 40-60s, instantaneous oven dry is carried out under bean or pea after centrifugal are placed in 260 DEG C of-280 DEG C of conditions, time is 10-20s, object is the moisture of material epidermis fully to heat, subcutaneous moisture is made to break through epidermis, make epidermis instantaneously in dry and cracked state, and bean or pea inside does not change, and be conducive to the carrying out of follow-up friction decortication, and the integrality of bean or pea can be retained, pin its whole nutritional labeling.Bean or pea are placed in mechanical friction peeling machine (producer: DAWONGLOBALSYSTEMINTEGRATIONCo. subsequently, Ltd model DB-20 type) in peel, be easy to be separated for making the bean or pea after decortication and skin of beancurd, we select diamond dust as friction emery wheel, compared with traditional friction emery wheel, its advantage is in exfoliating process, diamond dust adhesion bean or pea and can not remain gravel and bring impurity into; Secondly, outer for Carborundum wheel steel bushing bottom is improved, make it to become porous steel bushing, gap is less than 1mm, and dust removal port and closed pulse dust suction tank is cascaded, and is conducive to bean or pea and is separated with skin of beancurd, namely namely reaching peels is separated the effect of bean or pea and skin of beancurd, improve decortication efficiency, peel compared with technology with tradition, efficiency of peeling can reach more than 95%.
Curing state is reached instantaneously in order to make bean or pea, avoid the long-time boiling process of tradition, and ensure the integrality of bean or pea, remain the whole nutritional labelings in bean or pea, high-temperature instantaneous boiling can be adopted: by the soybean soaking after decortication in clear water, the mass ratio of soya bean and clear water is 1:1.5, and temperature is 350-400 DEG C, and the time is 150-180s.
In the process of low temperature water mill, the mass ratio of bean or pea and water is 1:2, time is 20-30min, rotating speed is 2500-3000r/min, owing to can produce heat in water mill process, therefore levigator outside adds and puts condensation cycle pipe device by we, and water mill environment temperature controls at 2-5 DEG C, can gutter down with soya-bean milk in water mill process and be as the criterion, object is to reduce soya-bean milk evaporation capacity, prevents from should supporting ingredients from lossing in bean or pea, and can shorten follow-up drying time.In addition, for making opaque more fine and smooth smooth, adopt two-shipper series model first, water mill pulverizer after improving two is together in series, No. 2, levigator is directly delivered into by water mill pulverizer No. 1 slurries ground, water addition is 1:1, and adjustment of rotational speed is 2000-2500r/min, and the time is 30-40min.Because bean or pea are in curing state in water mill process, make watermill process production efficiency improve 30%, and adopt the mode of low temperature low speed, pin the whole nutritional labelings in bean or pea.
Utilize sedimentation to remove grease technology for the bean or pea after water mill carry out the process of de-oiling fat in sedimentation basin, temperature is 10-15 DEG C, and the sedimentation time is 1-1.5h, reduces the fat content in bean or pea, effectively removes unnecessary fat.
Bean or pea after degrease are carried out in mesh-belt drier low-temperature evaporation drying process, the air heat circulatory system is utilized to make material evenly dry, temperature controls below 40 DEG C, be specially 30-40 DEG C, extrude drying with employing and compare with centrifugal drying, greatly reduce the probability of nutrient with water loss, improve flour extraction to a certain extent, flour extraction after conventional extruded is about 40%, and the dried flour extraction of low-temperature evaporation can reach 60%, and dried moisture is at 3%-5%.
Beneficial effect of the present invention is: the present invention adopts mixing decortication technology, high temperature flash distillation combines with modernization low temperature water mill technology, raw material is made ripe powder by low-temperature evaporation dry technology, this technique avoids the process of traditional pulverizing and high temperature frying, pin the nutritional labeling in raw material, and improve production efficiency, this product instant, stirs with boiling water, and good product mobility, non-oxidizability is strong, opaque is fine and smooth smooth, pliable and tough soft glutinous, has important practical value.
Detailed description of the invention
Below in conjunction with specific embodiment, explanation is further explained to the present invention.
Embodiment 1
| Batching name | Original flavor analysis for soybean powder | Millet powder | Corn flour | Oatmeal | Glutinous rice flour | Cucumber seed powder | Gold linseed meal |
| Ratio | 30% | 20% | 15% | 15% | 10% | 5% | 5% |
Processing method is:
1) preparation of analysis for soybean powder: soya bean cleaning, centrifugal removing moisture are carried out decortication process; Then carry out thermophilic digestion, make the slaking of decortication soya bean, carry out the process of water at low temperature mill after slaking, make soya-bean milk; Soya-bean milk is carried out sedimentation ungrease treatment; Analysis for soybean powder is obtained after last evaporation drying;
2) oat, millet, corn, glutinous rice, cucumber seed, golden linseed, sunflower seeds make fine powder respectively through carrying out pulverization process after soft bake.
3) by step 1) and step 2) raw material that obtains and sweetener, antioxidant carry out mixing preparation and obtain instant coarse cereals and reconstitute powder.
The processing method that step 1) is concrete is: bean or pea are carried out sizing screening, clean with clear water, centrifugal drying technology is utilized after cleaning, the moisture of bean or pea epidermis is removed, bean or pea are made to be in preliminary drying regime, parameter of noncentricity is 3000-4000r/min, time is 40-60s, instantaneous oven dry is carried out under bean or pea after centrifugal are placed in 260 DEG C of-280 DEG C of conditions, time is 10-20s, object is the moisture of material epidermis fully to heat, subcutaneous moisture is made to break through epidermis, make epidermis instantaneously in dry and cracked state, and bean or pea inside does not change, and be conducive to the carrying out of follow-up friction decortication, and the integrality of bean or pea can be retained, pin its whole nutritional labeling.Bean or pea are placed in mechanical friction peeling machine (producer: DAWONGLOBALSYSTEMINTEGRATIONCo. subsequently, Ltd model DB-20 type) in peel, be easy to be separated for making the bean or pea after decortication and skin of beancurd, we select diamond dust as friction emery wheel, compared with traditional friction emery wheel, its advantage is in exfoliating process, diamond dust adhesion bean or pea and can not remain gravel and bring impurity into; Secondly, outer for Carborundum wheel steel bushing bottom is improved, make it to become porous steel bushing, gap is less than 1mm, and dust removal port and closed pulse dust suction tank is cascaded, and is conducive to bean or pea and is separated with skin of beancurd, namely namely reaching peels is separated the effect of bean or pea and skin of beancurd, improve decortication efficiency, peel compared with technology with tradition, efficiency of peeling can reach more than 95%.
Curing state is reached instantaneously in order to make bean or pea, avoid the long-time boiling process of tradition, and ensure the integrality of bean or pea, remain the whole nutritional labelings in bean or pea, high-temperature instantaneous boiling can be adopted: by the soybean soaking after decortication in clear water, the mass ratio of soya bean and clear water is 1:1.5, and temperature is 350-400 DEG C, and the time is 150-180s.
In the process of low temperature water mill, the mass ratio of bean or pea and water is 1:2, time is 20-30min, rotating speed is 2500-3000r/min, owing to can produce heat in water mill process, therefore levigator outside adds and puts condensation cycle pipe device by we, and water mill environment temperature controls at 2-5 DEG C, can gutter down with soya-bean milk in water mill process and be as the criterion, object is to reduce soya-bean milk evaporation capacity, prevents from should supporting ingredients from lossing in bean or pea, and can shorten follow-up drying time.In addition, for making opaque more fine and smooth smooth, adopt two-shipper series model first, water mill pulverizer after improving two is together in series, No. 2, levigator is directly delivered into by water mill pulverizer No. 1 slurries ground, water addition is 1:1, and adjustment of rotational speed is 2000-2500r/min, and the time is 30-40min.Because bean or pea are in curing state in water mill process, make watermill process production efficiency improve 30%, and adopt the mode of low temperature low speed, pin the whole nutritional labelings in bean or pea.
Utilize sedimentation to remove grease technology for the bean or pea after water mill carry out the process of de-oiling fat in sedimentation basin, temperature is 10-15 DEG C, and the sedimentation time is 1-1.5h, reduces the fat content in bean or pea, effectively removes unnecessary fat.
Bean or pea after degrease are carried out in mesh-belt drier low-temperature evaporation drying process, the air heat circulatory system is utilized to make material evenly dry, temperature controls below 40 DEG C, be specially 30-40 DEG C, extrude drying with employing and compare with centrifugal drying, greatly reduce the probability of nutrient with water loss, improve flour extraction to a certain extent, flour extraction after conventional extruded is about 40%, and the dried flour extraction of low-temperature evaporation can reach 60%, and dried moisture is at 3%-5%.
Embodiment 2
| Batching name | Original flavor analysis for soybean powder | Millet powder | Oatmeal | Glutinous rice flour | Cucumber seed powder | White granulated sugar | Rock sugar | Gold linseed meal |
| Ratio | 30% | 20% | 15% | 10% | 10% | 5% | 5% | 5% |
Processing method is with embodiment 1.
Embodiment 3
| Batching name | Original flavor analysis for soybean powder | Millet powder | Corn flour | Oatmeal | Cucumber seed powder | White granulated sugar | Rock sugar | Gold linseed meal | Vitamin C |
| Ratio | 35% | 20% | 15% | 10% | 5% | 5% | 5% | 4.95% | 0.05% |
Processing method is with embodiment 1.
The raw meal reconstituting the operations such as powder adopts nutrition composite and obtain of the present invention, with conventional high-temperature frying, cool, compared with raw meal that the operation such as pulverizing is obtained, its have the mobility of height, non-oxidizability strong, pin nutritional labeling, delicate mouthfeel lubrication, reconstitute the advantages such as rear state stable homogeneous.Nutrient component meter is as follows:
| Project | Every 100 grams (g) | Nutrient reference value % |
| Energy | 1645 kilojoules (kJ) | 20% |
| Protein | 14.7 grams (g) | 25% |
| Fat | 8.4 grams (g) | 14% |
| Carbohydrate | 58.3 grams (g) | 19% |
| Dietary fiber | 11.7 grams (g) | 47% |
| Sodium | 66 milligrams (mg) | 3% |
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (10)
1. instant coarse cereals reconstitute a powder, it is characterized in that, also have the raw material of following wt%:
Major ingredient: analysis for soybean powder 20-40%, oatmeal 10-20%;
Auxiliary material: cucumber seed 1-10%, golden linseed 1-10%;
Sweetener: white granulated sugar and rock sugar are a kind of or two kinds, its content≤20%;
The weight sum of described raw material is 100%.
2. instant coarse cereals according to claim 1 reconstitute powder, it is characterized in that, also containing millet powder 5-15%, corn flour 5-15%, glutinous rice flour 5-15% in described major ingredient.
3. instant coarse cereals according to claim 1 reconstitute powder, it is characterized in that, also containing sunflower seeds 1-10% in described auxiliary material.
4. instant coarse cereals according to claim 1 reconstitute powder, it is characterized in that, also containing antioxidant vitamin C in described raw material, and its content≤0.05%.
5. instant coarse cereals according to claim 1 reconstitute powder, it is characterized in that, described sweetener is white granulated sugar 5-10%, rock sugar 5-10%.
6. the instant coarse cereals as described in any one of claim 1-5 reconstitute the processing method of powder, and it is characterized in that, step is as follows:
1) preparation of analysis for soybean powder: soya bean cleaning, centrifugal removing moisture are carried out decortication process; Then carry out thermophilic digestion, make the slaking of decortication soya bean, carry out the process of water at low temperature mill after slaking, make soya-bean milk; Soya-bean milk is carried out sedimentation ungrease treatment; Analysis for soybean powder is obtained after last evaporation drying;
2) oat, millet, corn, glutinous rice, cucumber seed, golden linseed, sunflower seeds make fine powder respectively through carrying out pulverization process after soft bake;
3) by step 1) and step 2) raw material that obtains and sweetener, antioxidant carry out mixing preparation and obtain instant coarse cereals and reconstitute powder.
7. instant coarse cereals according to claim 6 reconstitute the processing method of powder, it is characterized in that, by the soybean soaking after decortication in clear water, the mass ratio of soya bean and clear water is 1:1.5, then carry out high-temperature instantaneous boiling, temperature is 350-400 DEG C, and the time is 150-180s.
8. instant coarse cereals according to claim 6 reconstitute the processing method of powder, it is characterized in that, in the process of low temperature water mill, the mass ratio of soya bean and water is 1:2, time is 20-30min, rotating speed is 2500-3000r/min, water mill environment temperature controls at 2-5 DEG C, can gutter down be as the criterion in water mill process with soya-bean milk.
9. instant coarse cereals according to claim 6 reconstitute the processing method of powder, it is characterized in that, during sedimentation ungrease treatment, temperature is 10-15 DEG C, and the sedimentation time is 1-1.5h.
10. instant coarse cereals according to claim 6 reconstitute the processing method of powder, it is characterized in that, in mesh-belt drier, carry out low-temperature evaporation drying process, its temperature controls below 40 DEG C.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108283269A (en) * | 2017-01-09 | 2018-07-17 | 沈阳康利生物科技有限公司 | A kind of full nutrition bean powder and preparation method thereof |
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| CN103651893A (en) * | 2013-11-26 | 2014-03-26 | 安徽金菜地食品有限公司 | Fruit seed health-care soybean milk powder and preparation method thereof |
| CN104397609A (en) * | 2014-12-03 | 2015-03-11 | 河南工业大学 | Preparation method for instant granules of nutritional grain breakfast |
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2015
- 2015-09-06 CN CN201510557126.3A patent/CN105076978A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1146305A (en) * | 1995-09-28 | 1997-04-02 | 石河子医学院 | Nutrient powder for diabetic |
| CN1631223A (en) * | 2005-01-08 | 2005-06-29 | 陈卫平 | Soybean corn paste containing multiplex vitamin |
| CN101507478A (en) * | 2009-03-23 | 2009-08-19 | 大连嘉合营养食品有限公司 | Soya-bean milk containing five kinds of cereals |
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| CN108283269A (en) * | 2017-01-09 | 2018-07-17 | 沈阳康利生物科技有限公司 | A kind of full nutrition bean powder and preparation method thereof |
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