CN105070365A - Integrated cable and method for manufacturing the same - Google Patents

Integrated cable and method for manufacturing the same Download PDF

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Publication number
CN105070365A
CN105070365A CN201510528944.0A CN201510528944A CN105070365A CN 105070365 A CN105070365 A CN 105070365A CN 201510528944 A CN201510528944 A CN 201510528944A CN 105070365 A CN105070365 A CN 105070365A
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China
Prior art keywords
cable
branch
core
integrated
sheath
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Pending
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CN201510528944.0A
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Chinese (zh)
Inventor
柳朝阳
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XIANGTAN SPECIAL CABLE CO Ltd
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XIANGTAN SPECIAL CABLE CO Ltd
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Priority to CN201510528944.0A priority Critical patent/CN105070365A/en
Publication of CN105070365A publication Critical patent/CN105070365A/en
Pending legal-status Critical Current

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Abstract

Provided in the invention is an integrated cable comprising at least two branch cables. The branch cables contain branch cable cores arranged at the innermost layers; shielding layers are arranged outside the branch cable cores; and branch cable sheaths coat the shielding layers. Besides, the integrated cable also includes a trunk cable containing a trunk cable core; the branch cables having the stripped branch cable sheaths with the certain lengths are twisted to form the trunk cable core; a trunk cable sheath is arranged outside the trunk cable core; and a waterproof sulfuration sleeve is arranged at the branching part, for forming the branch cables, of the trunk cable. According to the integrated cable provided by the invention, various cables are processed based on reasonable arrangement and special treatment. The integrated cable has advantages of good conduction performance, high insulativity, good temperature-resistant property, good waterproof and flame-retardant performances, and high flexibility and integration; the needed cable number and space can be effectively reduced for transmitting different signals by the system; and the control system mounting efficiency, maneuverability, and usage reliability are improved. The integrated cable is suitable for fields of aerospace, ship and ground control system and the like. In addition, the invention also provides a method for manufacturing the integrated cable.

Description

A kind of method of integrated cable and manufacture integrated cable
Technical field
The present invention relates to cable production art, especially a kind of composite cable for control signal between aerospace field master control system and multiple subsystem, data, communication, electric power and light signal comprehensive transmission.
Background technology
At present, in aerospace field, need between the control system of aviation vehicle and subsystem to arrange a large amount of different size, the cable of different function, generally comprises cotton covered wire, control cables, data cable, telecommunication cable, optical cable, along with the continuous increase of transmission information amount between the increase of instrument and equipment in system and system, core quantity required between system usually nearly hundreds of, during so numerous cable wiring, needs to consider to install complexity, take up room, maintenance workload etc., need to keep certain distance to avoid electromagnetic interference between the cable of simultaneously variant specification, existing integrated cable comprises flat cable, flat cable, netted cable etc., its arrangement and transmission means are separately Distributed Transmission separately, and it is installed, maintenance workload is large, and it is large to take up room, even if by the control line needed for every platform equipment, the variety classes cores such as data wire are integrated by special process, decrease the number of cables of subsystem to a certain extent, but space shared by cable in main system, weight still can not meet main system to miniaturization, integrated requirement, therefore, needs a kind of integrated level badly high, reliability is high, rational in infrastructure and install, integrated cable easy to maintenance.
Summary of the invention
For solving the problem, the invention provides a kind of integrated cable of high integration, transmission of control signals between main system and subsystem, data, communication, electric power and light signal can be realized.
For achieving the above object, the present invention adopts following technical scheme:
A kind of integrated cable, comprise at least two branch cables 2, described branch cable 2 comprises the branch cable cable core 6 of innermost layer, described branch cable cable core 6 surface arranges screen 61, described screen 61 is wrapped with branch cable sheath 7, also comprise main cable 1, described main cable 1 comprises main cable cable core 4, described main cable cable core 4 is twisted together by the branch cable 2 after peelling off certain length branch cable sheath 7 separately and is formed, outside described main cable cable core 4, main cable sheath 5 is set, the bifurcation that described main cable 1 forms branch cable 2 arranges anti-water cure cover 3, described main cable cable core 4 is evenly arranged after described anti-water cure cover 3.
In the preferred a kind of scheme of the present invention, described branch cable 2 is at least two kinds in power cable, control cables, telecommunication cable, data cable, optical cable, composite cable.
In the preferred a kind of scheme of the present invention, described composite cable is made up of two or more core in insulated wire, single-core shielding line, pair twist shielding conductor, radio frequency cable, netting twine and bus, often kind of core quantity be 2 and more than.
In the preferred a kind of scheme of the present invention, the materials such as described branch cable sheath 7 and main cable sheath 5 thermoplastic elastomer, neoprene, chlorosulfonated polyethylene, thermoplastic elastomer (TPE), cross-linking radiation polyolefin are made.
In the preferred a kind of scheme of the present invention, described screen adopts aluminium-plastic tape and/or tinned copper wire to make.
In the preferred a kind of scheme of the present invention, the main cable sheath 5 that described main cable 1 and described anti-water cure overlap 3 joints overlaps 3 with described anti-water cure and is tightly connected, and described each branch cable and described anti-water cure overlap the branch cable sheath of 3 joints and described anti-water cure and overlap 3 and be tightly connected.
In the preferred a kind of scheme of the present invention, described anti-water cure cover 3 adopts room temperture rubber vulcanization to make.
The present invention also provides a kind of method manufacturing described integrated cable, comprises the steps:
S1: select the branch cable that at least two kinds dissimilar as required;
S2: for each branch cable cable core surface of S1 arranges screen;
S3: screen outer cladding branch cable sheath described in S2;
S4: the branch cable obtained by S3 is stranded formation main cable cable core after peelling off the branch cable sheath of certain length separately;
S5: main cable sheath is set outside main cable cable core described in S4;
S6; Described in S5, the parcel of the bifurcation external seal of main cable formation branch cable arranges anti-water cure cover, described main cable cable core is through the branch cable forming evenly arrangement after anti-water cure cover, main cable sheath 5 and described anti-water cure overlap 3 and are tightly connected, and branch cable sheath and described anti-water cure overlap 3 and be tightly connected.
The present invention is preferred a kind ofly to be manufactured in the method for integrated cable, and the dissimilar branch cable described in S1 is at least two kinds in power cable, control cables, telecommunication cable, data cable, optical cable, composite cable.
The present invention is preferred a kind ofly to be manufactured in the method for integrated cable, and the screen described in S2 is formed by aluminium-plastic tape and/or tinned copper wire.
The present invention is preferred a kind ofly to be manufactured in the method for integrated cable, and the branch cable sheath described in S3 and the material such as main cable sheath thermoplastic elastomer, neoprene, chlorosulfonated polyethylene, thermoplastic elastomer (TPE), cross-linking radiation polyolefin described in S5 are made.
Beneficial effect of the present invention is: many control cables, telecommunication cable, data cable, optical cable, composite cable by reasonable layout and special processing, are formed photoelectric integral composite cable by integrated cable provided by the invention.It has good conduction property, insulation property, high-low temperature resistant, humidity, fire-retardant, waterproof, flexible nature and highly integrated feature, effective minimizing system transfers control signal, data, communication, electric power and the number of cables needed for light signal, space and weight, improve control system installation effectiveness, mobility and dependability, be applicable to the fields such as Aero-Space, naval vessel and ground control system, more outstanding at its excellent properties outdoor.
Accompanying drawing explanation
Fig. 1 is specific embodiment of the invention structural representation;
Fig. 2 is specific embodiment of the invention main cable 1 schematic cross-section.
Number in the figure: 1-main cable, 2-branch cable, 3-sulfuration waterproof jacket, 4-main cable cable core, 5-main cable sheath, 6-branch cable cable core, 7-branch cable sheath, 61-screen.
Embodiment
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, are described in detail the specific embodiment of the present invention below in conjunction with accompanying drawing.
Set forth a lot of detail in the following description so that fully understand the present invention, but the present invention can also adopt other to be different from alternate manner described here to implement, those skilled in the art can when without prejudice to doing similar popularization when intension of the present invention, therefore the present invention is by the restriction of following public specific embodiment.
Secondly, the present invention is described in detail in conjunction with schematic diagram, when describing the embodiment of the present invention in detail; for ease of explanation; the profile of indication device structure can be disobeyed general ratio and be made partial enlargement, and described schematic diagram is example, and it should not limit the scope of protection of the invention at this.In addition, the three-dimensional space of length, width and the degree of depth should be comprised in actual fabrication.
As shown in Figure 1, 2, for an embodiment of the present invention structural representation, it comprises at least six roots of sensation branch cable 2, each described branch cable 2 comprises the branch cable cable core 6 of innermost layer, described branch cable cable core 6 is outer wrapped arranges screen 61, and described screen 61 is wrapped with branch cable sheath 7; Also comprise main cable 1, described main cable 1 comprises main cable cable core 4, described main cable cable core 4 is twisted together by the branch cable 2 after peelling off certain length branch cable sheath 7 separately and is formed, outside described main cable cable core 4, main cable sheath 5 is set, the bifurcation that described main cable 1 forms branch cable 2 arranges anti-water cure cover 3, and described main cable cable core 4 is evenly arranged after described anti-water cure cover 3.
Concrete, the materials such as described branch cable sheath 7 and main cable sheath 5 thermoplastic elastomer, neoprene, chlorosulfonated polyethylene, thermoplastic elastomer (TPE), cross-linking radiation polyolefin are made, and above-mentioned material has good waterproof, humidity resistance, and heat resistance is strong, quality is soft, and plasticity is strong.
Concrete, described screen adopts aluminium-plastic tape, tinned copper wire is made, and avoids the electromagnetic interference between cable.
Concrete, the main cable sheath 5 that described main cable 1 and described anti-water cure overlap 3 joints overlaps 3 with described anti-water cure and is tightly connected, described each branch cable and described anti-water cure overlap the branch cable sheath of 3 joints and described anti-water cure and overlap 3 and be tightly connected, described anti-water cure cover 3 adopts room temperture rubber vulcanization to make, and has certain intensity and good water proofing property.
Concrete, as shown in Figure 1, above-mentioned branch cable 2 is respectively power cable, control cables, telecommunication cable, data cable, optical cable, composite cable, when cable count is greater than 3, described anti-water cure cover 3 is evenly divided into two rows according to the external diameter size of branch cable, mutual without intersecting, when cable count is less than 3, also can follow according to actual conditions if number of cables row is a row, during actual use, can according to circumstances above-mentioned not by the cable of type in select required cable to make integrated cable, integrated cable comprises at least two or more dissimilar cable, wherein, it should be noted that, described control cables is by the insulated wire cores of more than two or two, single-core shielding line core, pair twist shielding core composition, the sectional area of core is 0.2mm 2~ 4.0mm 2, described telecommunication cable is shielded by two pairs or more pair twist that core is stranded is formed, and its shielding form is the wrapped or tinned wird braiding of aluminium-plastic tape, and the sectional area of its conductor is 0.35mm 2and 0.5mm 2, described data cable is pair twist or star-quad construction, and its characteristic impedance can be 50 Ω, 75 Ω, 100 Ω, 120 Ω, the sheath of described optical cable is polyethylene, and fiber number is 24 cores or 48 cores, described composite cable is made up of two or more core in insulated wire, single-core shielding line, pair twist shielding conductor, radio frequency cable, netting twine and bus, often kind of core quantity be 2 and more than.
Concrete, present embodiments provide the method manufacturing upper integrated cable, comprise the steps:
S1: select the branch cable that at least two kinds dissimilar as required;
S2: at the outer wrapped screen formed by aluminium-plastic tape, tinned copper wire of each cable;
S3: at described screen outer cladding branch cable sheath;
S4: each branch cable is stranded formation main cable cable core after peelling off the branch cable sheath of certain length separately;
S5: main cable sheath is set outside described main cable cable core;
S6; The parcel forming the bifurcation external seal of branch cable at described main cable arranges anti-water cure cover, described main cable
Cable core is through the branch cable forming evenly arrangement after anti-water cure cover, and main cable sheath 5 and described anti-water cure overlap 3 close
Envelope connects, and branch cable sheath and described anti-water cure overlap 3 and be tightly connected.
Many control cables, telecommunication cable, data cable, optical cable, composite cable by reasonable layout and special processing, are formed photoelectric integral composite cable by integrated cable provided by the invention.It has good conduction property, insulation property, high-low temperature resistant, humidity, fire-retardant, waterproof, flexible nature and highly integrated feature, effective minimizing system transfers control signal, data, communication, electric power and the number of cables needed for light signal, space and weight, improve control system installation effectiveness, mobility and dependability, be applicable to the fields such as Aero-Space, naval vessel and ground control system, more outstanding at its excellent properties outdoor.
Although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention.Any those of ordinary skill in the art, do not departing under technical solution of the present invention ambit, the Method and Technology content of above-mentioned announcement all can be utilized to make many possible variations and modification to technical solution of the present invention, or be revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belongs in the scope of technical solution of the present invention protection.

Claims (8)

1. an integrated cable, it is characterized in that, comprise at least two branch cables (2), described branch cable (2) comprises the branch cable cable core (6) of innermost layer, described branch cable cable core (6) is wrapped outward arranges screen (61), described screen (61) is wrapped with branch cable sheath (7), also comprise main cable (1), described main cable (1) comprises main cable cable core (4), described main cable cable core (4) is twisted together by the branch cable (2) after peelling off certain length branch cable sheath (7) separately and is formed, outside described main cable cable core (4), main cable sheath (5) is set, the bifurcation that described main cable (1) forms branch cable (2) arranges anti-water cure cover (3), described main cable cable core (4) is evenly arranged after described anti-water cure cover (3).
2. a kind of integrated cable as claimed in claim 1, is characterized in that, described branch cable (2) is power cable, in control cables, telecommunication cable, data cable, optical cable, composite cable at least two kinds.
3. a kind of integrated cable as claimed in claim 2, it is characterized in that, described composite cable is made up of two or more core in insulated wire, single-core shielding line, pair twist shielding conductor, radio frequency cable, netting twine and bus, often kind of core quantity be 2 and more than.
4. a kind of integrated cable as described in as arbitrary in claim 1-3, it is characterized in that, the materials such as described branch cable sheath (7) and main cable sheath (5) thermoplastic elastomer, neoprene, chlorosulfonated polyethylene, thermoplastic elastomer (TPE), cross-linking radiation polyolefin are made.
5. a kind of integrated cable as claimed in claim 1, is characterized in that, described screen (61) adopts aluminium-plastic tape, tinned copper wire is made.
6. a kind of integrated cable as claimed in claim 1, it is characterized in that, described main cable (1) is tightly connected with described anti-water cure cover (3) with the main cable sheath (5) of described anti-water cure cover (3) joint, and described each branch cable (2) is tightly connected with described anti-water cure cover (3) with the branch cable sheath (7) of described anti-water cure cover (3) joint.
7. as claim 1,5 arbitrary as described in a kind of integrated cable, it is characterized in that, described anti-water cure cover (3) adopts room temperture rubber vulcanization to make.
8. a method for the integrated cable described in manufacturing claims 1, is characterized in that, comprises the steps:
S1: select the branch cable that at least two kinds dissimilar as required;
S2: for each branch cable cable core surface of S1 arranges screen;
S3: screen outer cladding branch cable sheath described in S2;
S4: the branch cable obtained by S3 is stranded formation main cable cable core after peelling off the branch cable sheath of certain length separately;
S5: main cable sheath is set outside main cable cable core described in S4;
S6; Described in S5, the parcel of the bifurcation external seal of main cable formation branch cable arranges anti-water cure cover, described main cable cable core is through the branch cable forming evenly arrangement after anti-water cure cover, main cable sheath 5 and described anti-water cure overlap 3 and are tightly connected, and branch cable sheath and described anti-water cure overlap 3 and be tightly connected.
CN201510528944.0A 2015-08-26 2015-08-26 Integrated cable and method for manufacturing the same Pending CN105070365A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510528944.0A CN105070365A (en) 2015-08-26 2015-08-26 Integrated cable and method for manufacturing the same

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Application Number Priority Date Filing Date Title
CN201510528944.0A CN105070365A (en) 2015-08-26 2015-08-26 Integrated cable and method for manufacturing the same

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Publication Number Publication Date
CN105070365A true CN105070365A (en) 2015-11-18

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107248423A (en) * 2017-06-30 2017-10-13 浙江宏策电缆有限公司 Multi-connector branch cable
CN108083019A (en) * 2017-11-30 2018-05-29 四川泛华航空仪表电器有限公司 A kind of civil aircraft fuel measurement harness twisting frock
CN112670014A (en) * 2020-12-03 2021-04-16 杭州瑞声海洋仪器有限公司 High-hydrostatic-pressure-resistant watertight branch cable structure and manufacturing method thereof
CN113161902A (en) * 2021-03-11 2021-07-23 浙江中创节能科技有限公司 Manufacturing method of assembly type intelligent high-efficiency integrated cable for power supply and control of source station

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080296037A1 (en) * 2005-11-29 2008-12-04 Icore International Limited Electrical-Cable Shielding
CN103247390A (en) * 2013-04-15 2013-08-14 航天电工技术有限公司 Compound insulation fireproof cable of pre-branch flexible mineral and manufacture method thereof
CN103383872A (en) * 2013-07-05 2013-11-06 常州安费诺福洋通信设备有限公司 Waterproof jacket of bunched cables
CN203522107U (en) * 2013-10-15 2014-04-02 常州安费诺福洋通信设备有限公司 Waterproof sleeve of bunched cable
CN204904871U (en) * 2015-08-26 2015-12-23 湘潭市特种线缆有限公司 Integrated cable

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20080296037A1 (en) * 2005-11-29 2008-12-04 Icore International Limited Electrical-Cable Shielding
CN103247390A (en) * 2013-04-15 2013-08-14 航天电工技术有限公司 Compound insulation fireproof cable of pre-branch flexible mineral and manufacture method thereof
CN103383872A (en) * 2013-07-05 2013-11-06 常州安费诺福洋通信设备有限公司 Waterproof jacket of bunched cables
CN203522107U (en) * 2013-10-15 2014-04-02 常州安费诺福洋通信设备有限公司 Waterproof sleeve of bunched cable
CN204904871U (en) * 2015-08-26 2015-12-23 湘潭市特种线缆有限公司 Integrated cable

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107248423A (en) * 2017-06-30 2017-10-13 浙江宏策电缆有限公司 Multi-connector branch cable
CN108083019A (en) * 2017-11-30 2018-05-29 四川泛华航空仪表电器有限公司 A kind of civil aircraft fuel measurement harness twisting frock
CN112670014A (en) * 2020-12-03 2021-04-16 杭州瑞声海洋仪器有限公司 High-hydrostatic-pressure-resistant watertight branch cable structure and manufacturing method thereof
CN113161902A (en) * 2021-03-11 2021-07-23 浙江中创节能科技有限公司 Manufacturing method of assembly type intelligent high-efficiency integrated cable for power supply and control of source station

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Application publication date: 20151118