CN105067371B - The flush sampling equipment of finished product reinforcing bar - Google Patents

The flush sampling equipment of finished product reinforcing bar Download PDF

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Publication number
CN105067371B
CN105067371B CN201510485123.3A CN201510485123A CN105067371B CN 105067371 B CN105067371 B CN 105067371B CN 201510485123 A CN201510485123 A CN 201510485123A CN 105067371 B CN105067371 B CN 105067371B
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China
Prior art keywords
sampling
reinforcing bar
flush
rack
finished
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CN201510485123.3A
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CN105067371A (en
Inventor
郑兵前
周志军
陈兵
黄宝华
吴振华
盛海军
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Jiangsu Soviet Peak Industry Co., Ltd.
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Jiangsu Yonggang Group Co Ltd
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Abstract

The invention discloses a kind of flush sampling equipments of finished product reinforcing bar, this equipment is mounted on the transmission cold bed of finished product reinforcing bar, the top of cold bed is equipped with rack-plate, flush sampling equipment includes elevating alignment roll table, flush baffle, mandril, cylinder and sampling groove, elevating alignment roll table is arranged between two rack-plates of cold bed, multiple reinforcing bar locating slots are evenly distributed on elevating alignment roll table, the side of rack-plate is equipped with length flush baffle identical with elevating alignment roll table, mandril and cylinder are equipped between elevating alignment roll table and flush baffle, the outside of flush baffle is equipped with sampling groove;The present invention replaces original manual sampling by mechanical sampling, not only increases the precision of sampling control, while improving the safety coefficient of sampling operation by the flush sampling equipment added on cold bed;Device overall structure is simple, and control is accurate, and high degree of automation improves work efficiency, and saves recruitment cost.

Description

The flush sampling equipment of finished product reinforcing bar
Technical field
The present invention relates to rolled steel bar workshop automatic control equipment field during the rolling process more particularly to a kind of finished products The flush sampling equipment of reinforcing bar.
Background technology
Steel-making enterprise produces the complex process of reinforcing bar, during every billet rolling, the blank rolling of steel billet tail portion Reinforcing bar is also easy to produce defect, general using the blank for manually going useless method to remove tail portion defect part.
Enterprise due to actual demand, need in process of production the finished product reinforcing bar to every billet rolling be sampled and Detection, sample length are had nothing in common with each other according to material specification.In the prior art, sampling operation needs to use hook by flush work herein Head reinforcing bar ticked, and then be sampled or other operation;And when bar gauge is larger, it triggers with pulling operation more Arduously, while reinforcing bar is easy to scurry out when pulling out, and there are larger security risks.
Invention content
In view of the above problems, present invention aims at provide a kind of high degree of automation, convenient and safe finished product The flush sampling equipment of reinforcing bar.
In order to achieve the above object, the technical solution adopted by the present invention is as follows:A kind of flush sampling equipment of finished product reinforcing bar, The flush sampling equipment is mounted on the transmission cold bed of finished product reinforcing bar, and the top of cold bed is equipped with rack-plate, the finished product Reinforcing bar is placed on rack-plate, and the flush sampling equipment includes elevating alignment roll table, flush baffle, mandril, cylinder and sampling groove, The elevating alignment roll table is arranged between two rack-plates of cold bed, and the elevating alignment roll table is parallel to rack-plate, and described is neat Multiple reinforcing bar locating slots are evenly distributed on head roller-way, the side of the rack-plate is identical with elevating alignment roll table flush equipped with length Baffle, is equipped with mandril and cylinder between the elevating alignment roll table and flush baffle, the outside of the flush baffle is equipped with sampling Slot, the sampling groove is vertical with the position connecting line of mandril and rack-plate.
Cold bed of the present invention includes power motor, long axis, turbine box, horizontal gird, connecting rod and rack-plate, described Power motor be connected on turbine box by long axis, the top of the turbine box is equipped with horizontal gird, and the level is horizontal Beam is equipped with more connecting rods and connects rack-plate;More identical reinforcing bars are evenly distributed at the top of rack-plate of the present invention Tooth socket is positioned, the rack-plate is driven by the eccentric wheel in turbine box and carries out horizontal reciprocating movement;The main function of cold bed It is to phoresy work for finished product reinforcing bar, by reciprocating so that reinforcing bar is on rack-plate in different reinforcing bar positioning tooth sockets Transmission, reinforcing bar are integrally arranged uniformly, and cooling and sampling operation is facilitated.
One end of elevating alignment roll table of the present invention is equipped with roller chain, and the elevating alignment roll table is connected to pendulum by roller chain On line pinwheel decelerating motor;The elevating alignment roll table driven by cycloidal-pin wheel decelerating motor and roller chain, facilitates adjusting elevating alignment roll table Rolling speed so that reinforcing bar is aligned on flush baffle, facilitates alignment and the sampling operation of reinforcing bar.
It is equipped with sampling baffle in sampling groove of the present invention, the sampling baffle taking equipped with more different heights The height of sample blend stop, the sampling blend stop is incremented by successively from inside to outside;Pass through the sampling blend stop of sampling baffle and different height Compound action, after reinforcing bar is jacked up by mandril, elevating alignment roll table drives reinforcing bar to slide outward, since the height that mandril jacks up is different, Final reinforcing bar is located on the sampling blend stop to match, and sampling is accurate, and the personnel of being conveniently operated carry out cutting and tailing wipes out work.
The quantity of sampling blend stop of the present invention is no less than 6, and the spacing between adjacent company's root sampling blend stop is 20cm; Due to the type and diameter difference of the finished product reinforcing bar of production, the sample length of different reinforcing bars is also different, is taken by limiting distance Sample blend stop precise positioning improves the precision of device operation.
The horizontal width of mandril of the present invention is identical as the horizontal width of reinforcing bar locating slot;The main function of mandril is Reinforcing bar is jacked up, then drives reinforcing bar to slide in and out by elevating alignment roll table, the two is required for ensureing reinforcing bar sampling in operation Stability, anti-sliding stop, good practical effect.
Cylinder of the present invention is connected to by solenoid valve and control circuit in PLC control system;It is controlled by PLC and is System control cylinder, and then by the jack-up height of cylinder control reinforcing bar, matched finally by the sampling blend stop of different height, it grasps Make personnel can precisely to sample reinforcing bar, device control is accurate, high degree of automation.
The power motor and turbine box of cold bed of the present invention are connected to by control circuit in PLC control system; Since reinforcing bar is in sampling process, the stability for ensureing reinforcing bar is needed, prevents interference of the cold bed moved back and forth to it, therefore fill It sets entirety to be precisely controlled by PLC control system, avoids the maloperation of operating personnel.
The advantage of the invention is that:The present invention is passed through by the flush sampling equipment added on the cold bed of finished product reinforcing bar Mechanical sampling replaces original manual sampling, not only increases the precision of sampling control, while improving the peace of sampling operation The case where reinforcing bar scurries out, trips or bump against operating personnel will not occur for overall coefficient;Device overall structure is simple, and control is accurate, High degree of automation substantially increases the sampling of finished product reinforcing bar and removes the working efficiency of useless operation, saves recruitment cost, practical function It is good.
Description of the drawings
Fig. 1 is cold bed structure simplified schematic diagram of the present invention;
Fig. 2 is that the actuating unit of elevating alignment roll table of the present invention connects schematic diagram;
Fig. 3 is the operation principle structure diagram of the present invention;
Fig. 4 is mandril of the present invention and air cylinder structure schematic diagram;
Wherein, 1 rack-plate, 2 elevating alignment roll tables, 3 horizontal girds, 4 turbine boxes, 5 long axis, 6 power motors, 7 connections Bar, 8 reinforcing bar locating slots, 9 roller chains, 10 cycloidal-pin wheel decelerating motors, 11 finished product reinforcing bars, 12 flush baffles, 13 mandrils, 14 sampling grooves, 15 sampling baffles, 16 sampling blend stops, 16 cylinders.
Specific implementation mode
The present invention is described in further detail with specific implementation mode for explanation below in conjunction with the accompanying drawings.
Embodiment 1:A kind of flush sampling equipment of finished product reinforcing bar, the flush sampling as shown in Fig. 1,2,3 and 4 are set Standby to be mounted on the transmission cold bed of finished product reinforcing bar 11, the top of cold bed is equipped with rack-plate 1, and the finished product reinforcing bar 11 is placed in tooth On batten 1, the flush sampling equipment includes elevating alignment roll table 2, flush baffle 12, mandril 13, cylinder 16 and sampling groove 14, institute The elevating alignment roll table 2 stated is arranged between two rack-plates 1 of cold bed, and the elevating alignment roll table 2 is parallel to rack-plate 1, described Multiple reinforcing bar locating slots 8 are evenly distributed on elevating alignment roll table 2, the side of the rack-plate 1 is identical as elevating alignment roll table 2 equipped with length Flush baffle 12, between the elevating alignment roll table 2 and flush baffle 12 be equipped with mandril 13 and cylinder 16, the flush baffle 12 outside is equipped with sampling groove 14, and the sampling groove 14 is vertical with the position connecting line of mandril 12 with rack-plate 1.
Embodiment 2:As shown in Figure 1,2 and 3, cold bed of the present invention includes power motor 6, long axis 5, turbine box 4, water Flat crossbeam 3, connecting rod 7 and rack-plate 1, the power motor 6 are connected to by long axis 5 on turbine box 4, the turbine box 4 top is equipped with horizontal gird 3, and the horizontal gird 3 is equipped with more connecting rods 7 and connects rack-plate 1;The rack of the present invention The top of plate 1 is evenly distributed with more identical reinforcing bar positioning tooth sockets, and the rack-plate 1 passes through the eccentric wheel band in turbine box 4 It is dynamic to carry out horizontal reciprocating movement;The main function of cold bed is to phoresy work for finished product reinforcing bar 11, passes through reciprocating So that reinforcing bar 11 is driven on rack-plate 1 in different reinforcing bar positioning tooth sockets, the whole arrangement of reinforcing bar 11 is uniform, facilitates cooling and takes Sample operates.
Embodiment 3:As shown in Fig. 2, one end of elevating alignment roll table 2 of the present invention is equipped with roller chain 9, the blunt roller Road 2 is connected to by roller chain 9 on cycloidal-pin wheel decelerating motor 10;It is driven by cycloidal-pin wheel decelerating motor 10 and roller chain 9 Elevating alignment roll table 2, facilitate adjust elevating alignment roll table 2 rolling speed so that reinforcing bar 11 is aligned on flush baffle 12, facilitates reinforcing bar 11 alignment and sampling operation.
Embodiment 4:As shown in figure 3, being equipped with sampling baffle 15, the sampling baffle in sampling groove 14 of the present invention 15 are equipped with the sampling blend stop 16 of more different heights, and the height of the sampling blend stop 16 is incremented by successively from inside to outside;By taking The compound action of the sampling blend stop 16 of sample baffle 15 and different height, after reinforcing bar 11 is jacked up by mandril 13, elevating alignment roll table 2 drives Reinforcing bar 11 slides outward, and since the height that mandril 13 jacks up is different, final reinforcing bar 11 is located on the sampling blend stop 16 to match, Sampling is accurate, and the personnel of being conveniently operated carry out cutting and tailing wipes out work.
Embodiment 5:As shown in figure 3, the quantity of sampling blend stop 16 of the present invention is no less than 6, adjacent company's root sampling Spacing between blend stop 16 is 20cm;Type due to the finished product reinforcing bar 11 of production and diameter difference, the sampling of different reinforcing bars Length is also different, by limiting 16 precise positioning of distance sampling blend stop, improves the precision of device operation.
Embodiment 6:As shown in Figures 3 and 4, the level of the horizontal width and reinforcing bar locating slot 8 of mandril 13 of the present invention It is of same size;The main function of mandril 13 is to jack up reinforcing bar 11, then drives reinforcing bar 11 to slide in and out by elevating alignment roll table 2, two Person is required for ensureing the stability that reinforcing bar 11 samples, anti-sliding stop, good practical effect in operation.
Embodiment 7:As shown in Figure 1,2 and 3, cylinder 16 of the present invention is connected to by solenoid valve and control circuit In PLC control system;Cylinder 16 is controlled by PLC control system, and then controls the jack-up height of reinforcing bar 11 by cylinder 16, most It is matched afterwards by the sampling blend stop 16 of different height, operating personnel can precisely sample reinforcing bar 11, device control essence Standard, high degree of automation.
Embodiment 8:As shown in Figure 1,2 and 3, the power motor 6 of cold bed of the present invention and turbine box 4 pass through control Connection is in PLC control system;Since reinforcing bar 11 is in sampling process, the stability for ensureing reinforcing bar 11 is needed, is prevented past Interference of the cold bed moved again to it, therefore device is integrally precisely controlled by PLC control system, and the mistake of operating personnel is avoided Operation.
Embodiment 9:As shown in Fig. 1,2,3 and 4, the operating method of equipment of the present invention is as follows:
1)Finished product reinforcing bar 11 is fallen into rack-plate 1, since the eccentric wheel in turbine box 4 drives rack-plate 11 to do reciprocal fortune It is dynamic, so that 11 reinforcing bar of finished product reinforcing bar is shifted;
2)Since the speed that every reinforcing bar 11 slides differs, therefore the position fallen is out-of-line, when reinforcing bar 11 moves It at elevating alignment roll table 2 and flush baffle 12, drives reinforcing bar 11 to roll by elevating alignment roll table 2, the end of reinforcing bar 11 is made to keep flushing;
3)After specified reinforcing bar 11 reaches sample position, 1 stop motion of rack-plate is controlled by PLC, while controlling cylinder 16 and mandril 13 reinforcing bar 11 is jacked up, since elevating alignment roll table 2 is operating always, therefore reinforcing bar 11 continues lateral movement, until bump against The sampling blend stop 16 of the corresponding position on baffle 15 is sampled, movement is stopped;
4)When sampling operation, according to the position that sample length and sampling blend stop 16 limit, when reinforcing bar 11 not during exercise, behaviour Make personnel in sampling groove 14 by manually cutting off sampling using cutter;
5)When going useless operation, operating personnel execute cutting by cold shears in sampling groove 14, and the length of cutting is by taking Sample baffle 15 and sampling blend stop 16 limit, and finally wipe out bad tailing.
It should be noted that above-mentioned is only presently preferred embodiments of the present invention, protection model not for the purpose of limiting the invention It encloses, made equivalents all belong to the scope of protection of the present invention on the basis of the above embodiments.

Claims (7)

1. a kind of flush sampling equipment of finished product reinforcing bar, the flush sampling equipment is mounted on the transmission cold bed of finished product reinforcing bar On, the top of cold bed is equipped with rack-plate, and the finished product reinforcing bar is placed on rack-plate, which is characterized in that described flush to take Sample equipment includes elevating alignment roll table, flush baffle, mandril, cylinder and sampling groove, and two in cold bed are arranged in the elevating alignment roll table Between rack-plate, the elevating alignment roll table is parallel to rack-plate, and multiple reinforcing bar positioning are evenly distributed on the elevating alignment roll table The side of slot, the rack-plate is equipped with length flush baffle identical with elevating alignment roll table, the elevating alignment roll table and flush baffle Between be equipped with mandril and cylinder, the outside of the flush baffle is equipped with sampling groove, and the position of the sampling groove and mandril connects Line is vertically and rack-plate;The cold bed includes power motor, long axis, turbine box, horizontal gird, connecting rod and rack-plate, institute The power motor stated is connected to by long axis on turbine box, and the top of the turbine box is equipped with horizontal gird, the level Crossbeam is equipped with more connecting rods and connects rack-plate;More identical reinforcing bar positioning are evenly distributed at the top of the rack-plate Tooth socket, the rack-plate are driven by the eccentric wheel in turbine box and carry out horizontal reciprocating movement.
2. the flush sampling equipment of finished product reinforcing bar according to claim 1, which is characterized in that the one of the elevating alignment roll table End is equipped with roller chain, and the elevating alignment roll table is connected to by roller chain on cycloidal-pin wheel decelerating motor.
3. the flush sampling equipment of finished product reinforcing bar according to claim 1, which is characterized in that be equipped in the sampling groove Baffle is sampled, the sampling baffle is equipped with the sampling blend stop of more different heights, and the height of the sampling blend stop is certainly introversive It is outer incremented by successively.
4. the flush sampling equipment of finished product reinforcing bar according to claim 3, which is characterized in that the quantity of the sampling blend stop No less than 6, it is 20cm that adjacent company's root, which samples the spacing between blend stop,.
5. the flush sampling equipment of finished product reinforcing bar according to claim 1, which is characterized in that the level of the mandril is wide Degree is identical as the horizontal width of reinforcing bar locating slot.
6. the flush sampling equipment of finished product reinforcing bar according to claim 1, which is characterized in that the cylinder passes through electromagnetism Valve and control circuit are connected in PLC control system.
7. the flush sampling equipment of finished product reinforcing bar according to claim 6, which is characterized in that the power electric of the cold bed Machine and turbine box are connected to by control circuit in PLC control system.
CN201510485123.3A 2015-08-10 2015-08-10 The flush sampling equipment of finished product reinforcing bar Active CN105067371B (en)

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Application Number Priority Date Filing Date Title
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CN105067371B true CN105067371B (en) 2018-09-14

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110919075A (en) * 2019-10-30 2020-03-27 张家港宏昌钢板有限公司 Automatic thread steel finished product defect identification and processing device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2366196Y (en) * 1999-03-19 2000-03-01 首钢总公司 Device for positioning hot rolled steel bars with all their ends arranged in line on cooling bed
CN201108924Y (en) * 2007-10-10 2008-09-03 山东石横特钢集团有限公司 Uniform head roller-way roller for steel bar production line cooling bed
CN202037193U (en) * 2011-03-08 2011-11-16 新疆八一钢铁股份有限公司 Bar material cooling bed aligning roll table rolling check block
CN203018467U (en) * 2012-12-20 2013-06-26 武钢集团昆明钢铁股份有限公司 Steel bar cold bed aligning baffle
CN204903205U (en) * 2015-08-10 2015-12-23 江苏永钢集团有限公司 Flush sampling equipment of finished product reinforcing bar

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60170513A (en) * 1984-02-14 1985-09-04 Kobe Steel Ltd Method and equipment for collecting sample in steel bar rolling

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2366196Y (en) * 1999-03-19 2000-03-01 首钢总公司 Device for positioning hot rolled steel bars with all their ends arranged in line on cooling bed
CN201108924Y (en) * 2007-10-10 2008-09-03 山东石横特钢集团有限公司 Uniform head roller-way roller for steel bar production line cooling bed
CN202037193U (en) * 2011-03-08 2011-11-16 新疆八一钢铁股份有限公司 Bar material cooling bed aligning roll table rolling check block
CN203018467U (en) * 2012-12-20 2013-06-26 武钢集团昆明钢铁股份有限公司 Steel bar cold bed aligning baffle
CN204903205U (en) * 2015-08-10 2015-12-23 江苏永钢集团有限公司 Flush sampling equipment of finished product reinforcing bar

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Effective date of registration: 20191224

Address after: 215628, Jiangsu, Suzhou, Zhangjiagang Nanfeng Town, wing Union

Patentee after: Jiangsu Soviet Peak Industry Co., Ltd.

Address before: Nanfeng town Zhangjiagang city Suzhou city Jiangsu province 215600 Wing Industrial Park Jiangsu Yonggang Group Co Ltd

Patentee before: Jiangsu Yonggang Group Co., Ltd.