Aluminum alloy bodywork traction buffer structure
Technical field
The present invention relates to a kind of locomotive car body traction buffer structure, particularly relate to a kind of traction buffer structure for aluminum alloy A type car body.
Background technology
The aluminum alloy rolling stock that my company's independent research manufactures and designs, wherein car body longitudinal compressing force than ever in project aluminum alloy vehicular exceed a lot, the traction buffer structure of former installation hitch cannot meet requirement of strength.
Current aluminum alloy bodywork traction buffer structure is provided with hitch mount pad by the edge of upper cover plate, the vertical direction of hitch mount pad is provided with two pieces of risers, be connected with reinforcement section bar by a large amount of sheet material between two pieces of risers, connection mode adopts welding, complex structure, has high requirements to sequence of welding and assembly welding frock, allowance control difficulty after welding, clamp load ability to bear is limited, and strength at repeated alternation is poor.
Prior art complex structure, carrying can be limited, and increasing sheet metal thickness simply and the quantity of stiffening plate, be also difficult to the problem avoiding stress raisers.And complex structure, welding capacity is large, and postwelding allowance control difficulty, higher to the requirement of welder and welding tooling, load-carrying capacity is low.
Summary of the invention
The present invention is the complex structure of aluminum alloy bodywork traction buffer structure, and welding capacity is large, and welding tolerance shortcoming rambunctious, proposes a kind of traction buffer structure being applied in aluminum alloy bodywork.
This aluminum alloy bodywork traction buffer structure, rerail stay bearing plate is provided with above lower cover, the horizontal surface edge of upper cover plate is provided with the hitch mount pad one vertical with upper cover plate and hitch mount pad two, hitch mount pad one and hitch mount pad two are composed of a fixed connection hitch mount pad, hitch mount pad is fixedly connected with upper cover plate, hitch mount pad is provided with square hole and bolt hole, hitch mount pad both sides are provided with two wing plates, be fixedly connected with between hitch mount pad with two wing plates, the vertical direction of hitch mount pad is fixedly connected with inner side riser one, inner side riser two, outer cant board one, outer cant board two, inner side riser one is fixedly connected with upper cover plate, inner side riser two is fixedly connected with upper cover plate, outer cant board one is fixedly connected with upper cover plate, outer cant board two is fixedly connected with upper cover plate, lower cover spiral-lock is at inner side riser one, inner side riser two, outer cant board one, outer cant board two, above hitch mount pad and wing plate.
Parallel to each other between described inner side riser one, inner side riser two, outer cant board one, outer cant board two.
Be provided with hitch stiffening plate between described inner side riser one, inner side riser two, hitch stiffening plate is fixed on hitch mount pad.
Described hitch mount pad one and hitch mount pad two connection mode are welding, and welding manner is butt welding.
Described wing plate is provided with delthyrium.
Described hitch stiffening plate quantity is 2-6.
The connection mode of described hitch stiffening plate and hitch mount pad is for welding.
Described inner side riser one and the connection mode of upper cover plate be weld, inner side riser two with the connection mode of upper cover plate be weld, outer cant board one with the connection mode of upper cover plate be weld, the connection mode of outer cant board two and upper cover plate is for welding.
The invention has the advantages that structure is simple, load-carrying capacity is high, lightweight, and welding capacity is few, time saving and energy saving, cost-saving, and difficulty is low, is easy to operation.Not only structure is simple, also solves strength problem, greatly improves the safety performance of car body traction buffer structure.
Accompanying drawing explanation
Fig. 1 is the structural representation of aluminum alloy bodywork traction buffer structure.
Fig. 2 is the lateral plan of aluminum alloy bodywork traction buffer structure.
Fig. 3 is the A-A direction view of Fig. 2.
Fig. 4 is the B-B direction view of Fig. 2.
Fig. 5 is the C direction view of Fig. 2.
Reference numeral is as follows: 1-upper cover plate, 2-hitch mount pad one, 3-hitch mount pad two, 4-hitch mount pad, 5-wing plate, the outer cant board one of riser two, 8-inside riser one, 7-inside 6-, outer cant board two, the 10-lower cover of 9-, 11-hitch stiffening plate, 12-rerail stay bearing plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, aluminum alloy bodywork traction buffer structure is further described.
Embodiment one: this aluminum alloy bodywork traction buffer structure, rerail stay bearing plate 12 is provided with above lower cover 10, when car body unhook resets, rerail stay bearing plate 12 pairs of car bodies play a supportive role, the horizontal surface edge of upper cover plate 1 is provided with the hitch mount pad one 2 vertical with upper cover plate 1 and hitch mount pad 23, hitch mount pad 1 and hitch mount pad 23 butt welding are composed of a fixed connection hitch mount pad 4, hitch mount pad 4 is designed to the combination of hitch mount pad 1 and hitch mount pad 23, object is uniformly distributed by clamp load, comparatively original evenly distribution clamp load.Hitch mount pad 4 is fixedly connected with upper cover plate 1, connection mode is welding, the plane of hitch mount pad 4 and the plane orthogonal of upper cover plate 1, hitch mount pad 4 is provided with square hole and bolt hole, for installing hitch, hitch mount pad 2 both sides are provided with two wing plates 5, be fixedly connected with between hitch mount pad 4 with two wing plates 5, connection mode is welding, the vertical direction of hitch mount pad 4 is fixedly connected with inner side riser 1, inner side riser 27, outer cant board 1, outer cant board 29, inner side riser 1, inner side riser 27, outer cant board 1, parallel to each other between outer cant board 29, add two pieces of risers, inner side riser 1 is only had in prior art, with inner side riser 27, the outer cant board 8 increased and outer cant board 9 can share the stress at hitch mount pad 4 place, add the intensity of car body traction buffer structure, inner side riser 1 is fixedly connected with upper cover plate 1, connection mode is welding, inner side riser 27 is fixedly connected with upper cover plate 1, connection mode is welding, outer cant board 1 is fixedly connected with upper cover plate 1, connection mode is welding, outer cant board 29 is fixedly connected with upper cover plate 1, connection mode is welding, alleviate relative to aluminum alloy bodywork traction buffer structure quality of the prior art, welding capacity reduces, deformation quantity reduces, also solve problem of stress concentration of the prior art simultaneously.Lower cover 1 spiral-lock is above inner side riser 1, inner side riser 27, outer cant board 1, outer cant board 29, hitch mount pad 4 and wing plate 5.As shown in Figure 5, in order to increase the holding capacity of aluminum alloy bodywork traction buffer structure further, wing plate 5 is provided with delthyrium, and the delthyrium effect of wing plate 5 is to weaken rigidity own, make compressive force be delivered on outer cant board 1 and outer cant board 29, solve inner side riser problem of stress concentration.
In order to strengthen the intensity of aluminum alloy bodywork traction buffer structure further, two hitch stiffening plates 11 are provided with between inner side riser 1, inner side riser 27, hitch stiffening plate 11 is welded on hitch mount pad 4, while the intensity increasing aluminum alloy bodywork traction buffer structure, by increasing a large amount of section bar, to increase the work capacity of aluminum alloy bodywork traction buffer structure intensity much little relative to of the prior art for the work capacity increasing hitch stiffening plate 11, and weight also alleviates a lot.
By hitch mount pad 1 and hitch mount pad 3 to after being welded into a complete hitch mount pad 4, upper cover plate 1 is placed, hitch mount pad 4 is welded on the edge of upper cover plate 1, the line of centers of guarantee hitch mount pad 4 and the line of centers of upper cover plate 1 are point-blank, when hitch is stressed, hitch mount pad 1 and hitch mount pad 23 can share the stress of hitch uniformly, solve the problem that stress is concentrated.Weld two wing plates 5 in the both sides of hitch mount pad 4, wing plate 5 is also welded on upper cover plate 1 simultaneously.Then welding inner side riser 1, inner side riser 27, inner side riser 1 and inner side riser 27 keeping parallelism, and symmetrical about the line of centers of upper cover plate 1.Following welding outer cant board 1, outer cant board 29, outer cant board 1 and outer cant board 29 keeping parallelism, and symmetrical about the line of centers of upper cover plate 1.Like this, outer cant board 1 and outer cant board 9 on average can share the stress of inside stand plate 1 and inner side riser 27.In order to strengthen the intensity of aluminum alloy bodywork traction buffer structure further, hitch stiffening plate 11 is welded between inner side riser 1, inner side riser 27, hitch stiffening plate 11 is welded on hitch mount pad 4, consider the deflection caused by welding and space problem, the preferred 2-6 of quantity of hitch stiffening plate 11 is individual.Wing plate 5 has delthyrium, makes compressive force be delivered on outer cant board 1 and outer cant board 29, solve inner side riser problem of stress concentration.Finally by lower cover 1 spiral-lock above inner side riser 1, inner side riser 27, outer cant board 1, outer cant board 29, hitch mount pad 4 and wing plate 5, lower cover is welded with inner side riser 1, inner side riser 27, outer cant board 1, outer cant board 29, hitch mount pad 4 and wing plate 5.
After all welding jobs complete, overall processing upper cover plate 1, to eliminate the distortion that welding brings.