CN105049561B - Mobile phone film production line - Google Patents
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- CN105049561B CN105049561B CN201510407226.8A CN201510407226A CN105049561B CN 105049561 B CN105049561 B CN 105049561B CN 201510407226 A CN201510407226 A CN 201510407226A CN 105049561 B CN105049561 B CN 105049561B
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Abstract
本发明公开一种手机膜生产线,将手机膜生产中的九大工序上所有设备集合在一生产线上,开料机、CNC加工机、抛光机、超声波清洗机、烘干机、钢化炉、贴胶机、电镀机、镭雕机、自动包装机均与传送带紧密配合,实现由开料→CNC加工→抛光→清洗→钢化→贴胶→电镀→镭雕→包装九大工序的自动化作业,有效降低成本,提高产量。
The invention discloses a mobile phone film production line, which integrates all equipment in nine major processes in the production of mobile phone films on one production line. A cutting machine, a CNC processing machine, a polishing machine, an ultrasonic cleaning machine, a drying machine, a tempering furnace, a gluing machine, an electroplating machine, a laser engraving machine, and an automatic packaging machine are all closely coordinated with a conveyor belt to realize the automated operation of the nine major processes of cutting, CNC processing, polishing, cleaning, tempering, gluing, electroplating, laser engraving, and packaging, thereby effectively reducing costs and increasing output.
Description
技术领域technical field
本发明涉及手机膜生产领域技术,尤其是指一种手机膜生产线。The invention relates to the technology in the field of mobile phone film production, in particular to a mobile phone film production line.
背景技术Background technique
随着当今社会电子数码产品越来越多,触摸屏的使用越来越普及,人们在日常使用中发现对屏幕的损耗很大,为了使显示屏免受划痕、油污的侵扰或防止反光等原因,用户往往会先择在显示屏上贴上屏幕保护膜。With the increasing number of electronic and digital products in today's society, the use of touch screens is becoming more and more popular. People find that the screen wears a lot in daily use. , users often choose to stick a screen protector on the display screen first.
手机膜由于材质不同,功能不同,生产工序有多种多样,无论有多少道工序,传统生产方法一般是采购多种设备,每种设备完成一道工序,这些设备在车间离散地分布,通过工人上料下料,人工搬运,自动化程度低,人力人本高,产能低。Due to the different materials and functions of mobile phone film, there are various production processes. No matter how many processes there are, the traditional production method generally purchases a variety of equipment, and each equipment completes a process. These equipments are distributed discretely in the workshop. Material blanking, manual handling, low degree of automation, high labor costs, and low production capacity.
发明内容Contents of the invention
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种手机膜生产线,将手机膜生产中的九大工序上所有设备集合在一生产线上,实现自动化,有效降低成本,提高产量。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a mobile phone film production line, which gathers all the equipment in the nine major processes in the production of mobile phone film on a production line, realizes automation, and effectively reduces costs. Increase production.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种手机膜生产线,包括传送带,该传送带从上游向下游设有九个工位,第一工位位于传送带的头端,该第一工位上设有可将大块玻璃切成与手机大小相匹配的小块玻璃的开料机;第二工位设有可对玻璃进行打孔和磨边的CNC加工机;第三工位设有可对玻璃的表面进行抛光成平整面的抛光机;第四工位设有对抛光后的玻璃进行清洗的超声波清洗机,该超声波清洗机的侧旁设有对清洗后的玻璃快速脱水的烘干机;第五工位设有对玻璃进行钢化处理的钢化炉;第六和第七工位位于无尘车间内,第六工位设有对钢化玻璃的底面贴双面胶的贴胶机;第七工位设有对钢化玻璃进行电镀的电镀机;第八工位设有对钢化玻璃进行镭雕的镭雕机;第九工位位于传送带的末端,该第九工位设有对镭雕后的手机膜进行包装的自动包装机。A mobile phone film production line, including a conveyor belt. The conveyor belt is provided with nine stations from upstream to downstream. The first station is located at the head end of the conveyor belt. The first station is equipped with a glass that can be cut into the size of a mobile phone. Matching cutting machine for small pieces of glass; the second station is equipped with a CNC processing machine that can punch holes and grind the glass; the third station is equipped with a polishing machine that can polish the glass surface into a flat surface ; The fourth station is equipped with an ultrasonic cleaning machine for cleaning the polished glass, and the side of the ultrasonic cleaning machine is equipped with a dryer for rapid dehydration of the cleaned glass; the fifth station is equipped with a glass for tempering Tempering furnace for processing; the sixth and seventh stations are located in the clean room, the sixth station is equipped with a glue machine for attaching double-sided adhesive tape to the bottom of the tempered glass; the seventh station is equipped with a machine for electroplating the tempered glass Electroplating machine; the eighth station is equipped with a radium engraving machine for radium engraving on tempered glass; the ninth station is located at the end of the conveyor belt, and the ninth station is equipped with an automatic packaging machine for packaging the mobile phone film after radium engraving.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,将手机膜生产中的九大工序上所有设备集合在一生产线上,开料机、CNC加工机、抛光机、超声波清洗机、烘干机、钢化炉、贴胶机、电镀机、镭雕机、自动包装机均与传送带紧密配合,实现由开料→CNC加工→抛光→清洗→钢化→贴胶→电镀→镭雕→包装九大工序的自动化作业,有效降低成本,提高产量。Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that all equipment in the nine major processes in the production of mobile phone film are assembled on a production line, cutting machine, CNC processing machine, polishing machine, ultrasonic cleaning machine, drying machine, tempering furnace, gluing machine, electroplating machine, laser engraving machine, and automatic packaging machine are all closely matched with the conveyor belt to realize the process of cutting → CNC processing → polishing → cleaning → tempering → Gluing→electroplating→laser engraving→packaging is an automatic operation of the nine major processes, which effectively reduces costs and increases production.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明之实施例的生产线的整体结构框图;Fig. 1 is the overall structural block diagram of the production line of the embodiment of the present invention;
图2是本发明之实施例的开料机的结构示意图;Fig. 2 is the structural representation of the cutting machine of the embodiment of the present invention;
图3是本发明之实施例的CNC加工机的水循环过滤装置的结构示意图;Fig. 3 is the structural representation of the water circulation filtering device of the CNC processing machine of the embodiment of the present invention;
图4是本发明之实施例的机械手的结构示意图;Fig. 4 is the structural representation of the manipulator of the embodiment of the present invention;
图5是本发明之实施例的抛光机的结构示意图;Fig. 5 is the structural representation of the polishing machine of the embodiment of the present invention;
图6是本发明之实施例的抛光机的定位托盘的主视图;6 is a front view of a positioning tray of a polishing machine according to an embodiment of the present invention;
图7是本发明之实施例的抛光机的定位托盘的立体图;7 is a perspective view of a positioning tray of a polishing machine according to an embodiment of the present invention;
图8是本发明之实施例的钢化炉的航吊车装置的结构示意图;Fig. 8 is a schematic structural view of the aerial crane device of the tempering furnace according to the embodiment of the present invention;
图9是图8中A-A处的示意图;Fig. 9 is a schematic diagram at A-A place in Fig. 8;
图10是本发明之实施例的钢化炉的钢化架的结构示意图;Fig. 10 is a schematic structural view of a tempering frame of a tempering furnace according to an embodiment of the present invention;
图11是图10置入手机膜后的示意图;Fig. 11 is a schematic diagram of Fig. 10 after the mobile phone film is inserted;
图12是图11的局部俯视图;Fig. 12 is a partial top view of Fig. 11;
图13是本发明之实施例的镭雕机的结构示意图。Fig. 13 is a schematic structural view of a laser engraving machine according to an embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
1、传送带 2、开料机1. Conveyor belt 2. Cutting machine
3、CNC加工机 4、抛光机3. CNC processing machine 4. Polishing machine
5、超声波清洗机 6、烘干机5. Ultrasonic cleaner 6. Dryer
7、钢化炉 8、贴胶机7. Tempering furnace 8. Gluing machine
9、电镀机 10、镭雕机9. Electroplating machine 10. Radium engraving machine
11、自动包装机。11. Automatic packing machine.
具体实施方式Detailed ways
请参照图1所示,其显示出了本发明之较佳实施例的具体结构,是一种手机膜生产线,包括传送带1,该传送带1从上游向下游设有九个工位,第一工位位于传送带1的头端,该第一工位上设有可将大块玻璃切成与手机大小相匹配的小块玻璃的开料机2;第二工位设有可对玻璃进行打孔和磨边的CNC加工机3;第三工位设有可对玻璃的表面进行抛光成平整面的抛光机4;第四工位设有对抛光后的玻璃进行清洗的超声波清洗机5,该超声波清洗机5的侧旁设有对清洗后的玻璃快速脱水的烘干机6;该第五工位设有对玻璃进行钢化处理的钢化炉7;该第六和第七工位位于无尘车间内,该第六工位设有对钢化玻璃的底面贴双面胶的贴胶机8;该第七工位设有对钢化玻璃进行电镀的电镀机9;该第八工位设有对钢化玻璃进行镭雕的镭雕机10;第九工位位于传送带1的末端,该第九工位设有对镭雕后的手机膜进行包装的自动包装机11。Please refer to shown in Fig. 1, it has shown the concrete structure of preferred embodiment of the present invention, is a kind of mobile phone film production line, comprises conveyor belt 1, and this conveyor belt 1 is provided with nine stations from upstream to downstream, the first station The first station is located at the head end of the conveyor belt 1. The first station is equipped with a cutting machine 2 that can cut large pieces of glass into small pieces of glass that match the size of the mobile phone; the second station is equipped with a cutting machine that can punch holes in the glass. and a CNC processing machine 3 for grinding; the third station is provided with a polishing machine 4 that can polish the surface of the glass into a flat surface; the fourth station is provided with an ultrasonic cleaning machine 5 for cleaning the polished glass. The side of the ultrasonic cleaning machine 5 is provided with a dryer 6 for rapid dehydration of the cleaned glass; the fifth station is provided with a tempering furnace 7 for tempering the glass; the sixth and seventh stations are located in the dust-free In the workshop, the sixth station is equipped with a glue applicator 8 for attaching double-sided adhesive tape to the bottom surface of tempered glass; the seventh station is equipped with an electroplating machine 9 for electroplating tempered glass; the eighth station is equipped with a pair of A radium engraving machine 10 for radium engraving of tempered glass; the ninth station is located at the end of the conveyor belt 1, and the ninth station is provided with an automatic packaging machine 11 for packaging the mobile phone film after radium engraving.
其中,如图1所示,所述开料机2的开料口背向传送带1,出料口正对传送带1,切割后的小块玻璃直接到达传送带1进行输送。Wherein, as shown in FIG. 1 , the opening of the cutting machine 2 faces away from the conveyor belt 1 , and the discharge opening faces the conveyor belt 1 , and the small pieces of glass after cutting directly arrive at the conveyor belt 1 for transportation.
如图2所示,所述开料机2的结构包括机架201,所述机架201的两侧分别安装有Y向导轨202,所述Y 向导轨202上安装有Y 向移动装置203,所述Y 向移动装置203通过安装在Y 向导轨202旁边的Y 向移动伺服电机204带动进行Y 向来回移动,所述Y 向移动装置203包括安装在两个固定端205中间的X 向横梁206和X 向齿条207,所述X 向横梁206上固定有X 向移动装置208。As shown in Figure 2, the structure of the cutting machine 2 includes a frame 201, the two sides of the frame 201 are respectively equipped with a Y guide rail 202, and a Y direction moving device 203 is installed on the Y guide rail 202, The Y-direction movement device 203 is driven by the Y-direction movement servo motor 204 installed next to the Y-direction rail 202 to move back and forth in the Y direction, and the Y-direction movement device 203 includes an X-direction beam 206 installed in the middle of the two fixed ends 205 and the X-direction rack 207, the X-direction moving device 208 is fixed on the X-direction beam 206.
所述X 向移动装置208包括滑块安装件209、X 向移动伺服电机210、X 向移动减速机211,所述滑块安装件209安装在X 向横梁206上并且X 向移动伺服电机210经过X 向移动减速机211后通过X 向斜齿轮212咬合在X 向齿条207上,X 向移动装置208上固定有切割装置。The X-direction moving device 208 includes a slider mounting part 209, an X-direction movement servo motor 210, and an X-direction movement speed reducer 211, the slide block mounting part 209 is installed on the X-direction beam 206 and the X-direction movement servo motor 210 passes After moving the reducer 211 in the X direction, the X direction helical gear 212 is engaged with the X direction rack 207, and the X direction moving device 208 is fixed with a cutting device.
所述机架201的中部安装有切割平台213,切割平台213上覆盖有PU 带214,PU 带214通过从动轮215和主动轮216支撑在Y 向上移送,所述从动轮215通过从动带座轴承217、主动轮216通过主动带座轴承218分别安装在机架201的前后两端,所述主动轮216由电机4129驱动,位于主动轮216下方紧靠PU 带214处安装有对PU 带214进行清理的毛刷轮220,毛刷轮220的两端通过毛刷带座轴承221安装在机架201上。The middle part of the frame 201 is equipped with a cutting platform 213, the cutting platform 213 is covered with a PU belt 214, and the PU belt 214 is supported on Y by the driven wheel 215 and the driving wheel 216, and the driven wheel 215 passes through the driven belt seat The bearing 217 and the driving wheel 216 are installed on the front and rear ends of the frame 201 respectively through the driving belt seat bearing 218. The driving wheel 216 is driven by the motor 4129, and a pair of PU belts 214 are installed below the driving wheel 216 and close to the PU belt 214. The brush wheel 220 for cleaning, the two ends of the brush wheel 220 are installed on the frame 201 by the brush belt seat bearing 221 .
藉由本实施例之开料机2采用双驱动的自带切割方式、切割刀头的独特结构和控制方法以及玻璃残渣的有效过滤装置,改善了显示屏玻璃行业中大多数切割机设备所加工的产品产量低、速度慢的情况。By virtue of the cutting machine 2 of this embodiment adopting the self-contained cutting mode with dual drives, the unique structure and control method of the cutting head, and the effective filtering device for glass residue, the processing quality of most cutting machine equipment in the display glass industry has been improved. The case of low product yield and slow speed.
如图3所示,所述CNC加工机3以两排分布于传送带1的两侧,该CNC加工机3连接水循环过滤装置。该水循环过滤装置,将用于润滑刀口所产生的浑水回收,过滤,再循环利用,并且本装置设计可以一次性处理整个生产线上所有CNC加工机3所产生的污水,一次为所有CNC加工机3提供清水润滑刀口,相对于传统每台CNC加工机3单独供水,且污水不能回收的设计,本装置具有节约水资源,减少环境污染,降低成本的优点。As shown in FIG. 3 , the CNC processing machines 3 are distributed in two rows on both sides of the conveyor belt 1 , and the CNC processing machines 3 are connected to the water circulation filtering device. The water circulation filter device will recycle, filter and recycle the muddy water generated by lubricating the knife edge, and the design of this device can treat the sewage generated by all CNC processing machines 3 on the entire production line at one time, for all CNC processing machines at one time 3. Provide clear water to lubricate the knife edge. Compared with the traditional design that each CNC processing machine 3 supplies water separately, and the sewage cannot be recycled, this device has the advantages of saving water resources, reducing environmental pollution, and reducing costs.
其中,本实施例之CNC加工机3水循环过滤装置包括清水管301和浑水管302,该清水管301和浑水管302的两侧设有多台CNC加工机3,各CNC加工机3均与清水管301、浑水管302相连,由清水管301提供清水润滑CNC加工机3的刀口,刀口加工手机膜后产生的浑水流入浑水管302,该浑水管302通过管道303和水泵304抽入储水池305,于储水池305中设置多道滤网306分隔成浑水区307、半浑水区308和清水区309,该清水区309与清水管301相连连接。Wherein, the CNC processing machine 3 water circulation filtering device of present embodiment comprises clear water pipe 301 and muddy water pipe 302, and the both sides of this clear water pipe 301 and muddy water pipe 302 are provided with a plurality of CNC processing machines 3, and each CNC processing machine 3 is all connected with clear water The pipe 301 and the muddy water pipe 302 are connected, and the clean water pipe 301 provides clean water to lubricate the knife edge of the CNC processing machine 3, and the muddy water generated after the knife edge is processed into the mobile phone film flows into the muddy water pipe 302, and the muddy water pipe 302 is pumped into the water storage tank through the pipe 303 and the water pump 304 305 , a multi-channel filter screen 306 is set in the water storage tank 305 to divide it into a muddy water area 307 , a semi-muddy water area 308 and a clean water area 309 , and the clean water area 309 is connected to the clean water pipe 301 .
本发明中,所述浑水管302可以采用浑水槽替代。该储水池305和清水管301位于高位,所述浑水管302位于低位,所述CNC加工机3的刀口高度位于清水管301与浑水管302之间。从而,CNC加工机3的刀口加工手机膜后产后的污水可以依重力顺势流向浑水管302,无需水泵即可排放污水。加之,由于储水池305和清水管301位于高位,同样的,只需要依重力即可使清水流向各CNC加工机3的刀口位置,同样无需水泵进行抽水。唯一需要在浑水管302与储水池305之间的管道303上设置水泵304,以将浑水管302(低位)的污水抽入储水池305(高位),以上设计,应用最少的水泵304即可实现整个系统的水循环,最大程序节能,有效降低水处理成本。In the present invention, the muddy water pipe 302 can be replaced by a muddy water tank. The water storage tank 305 and the clean water pipe 301 are located at a high position, the muddy water pipe 302 is located at a low position, and the knife edge height of the CNC processing machine 3 is located between the clean water pipe 301 and the muddy water pipe 302 . Thus, the postpartum sewage after the cutting edge of the CNC processing machine 3 processes the mobile phone film can flow to the muddy water pipe 302 according to gravity, and the sewage can be discharged without a water pump. In addition, since the water storage tank 305 and the clean water pipe 301 are located at a high position, similarly, the clean water can flow to the knife-edge position of each CNC processing machine 3 only by gravity, and there is also no need for a water pump to pump water. The only thing that needs to be installed is a water pump 304 on the pipeline 303 between the muddy water pipe 302 and the water storage tank 305 to pump the sewage from the muddy water pipe 302 (lower position) into the water storage tank 305 (higher position). The above design can be realized with the least number of water pumps 304 The water circulation of the whole system maximizes the energy saving of the program and effectively reduces the cost of water treatment.
此外,所述储水池305的浑水区307与浑水管302之间设有溢水管310。由于各CNC加工机3在连续加工中会不断地产生污水,这些污水都排入到浑水管302中,防止浑水管302的水溢出,需要不断地将浑水管302的污水抽到储水池305中,同时,为了防止储水池305的水位过高而溢水,当储水池305的水位较高时,可以通过溢水管310回流至浑水管302中,实现储水池305与浑水管302之间的内循环。In addition, an overflow pipe 310 is provided between the muddy water area 307 of the water storage tank 305 and the muddy water pipe 302 . Since each CNC processing machine 3 will continuously produce sewage during continuous processing, the sewage is discharged into the muddy water pipe 302 to prevent the water in the muddy water pipe 302 from overflowing, and it is necessary to continuously pump the sewage from the muddy water pipe 302 into the water storage tank 305 , at the same time, in order to prevent the water level of the water storage tank 305 from overflowing, when the water level of the water storage tank 305 is high, it can flow back into the muddy water pipe 302 through the overflow pipe 310 to realize the internal circulation between the water storage tank 305 and the muddy water pipe 302 .
承上,藉由在两排CNC加工机3之间设计了清水管301和浑水管302,将清水管301和浑水管302均连接于一个储水池305,由于储水池305中有过滤网306,可以改善循环水的洁净度,一次性处理整个生产线上所有CNC加工机3所产生的污水,一次为所有CNC加工机3提供清水润滑刀口,相对于传统每台CNC加工机3单独供水,且污水不能回收的设计,本装置具有节约水资源,减少环境污染,降低成本的优点。Continuing from the above, by designing the clean water pipe 301 and the muddy water pipe 302 between the two rows of CNC processing machines 3, the clean water pipe 301 and the muddy water pipe 302 are connected to a water storage tank 305, because there is a filter screen 306 in the water storage tank 305, It can improve the cleanliness of circulating water, treat the sewage generated by all CNC processing machines 3 on the entire production line at one time, and provide clean water for all CNC processing machines 3 to lubricate the knife edge at one time. Non-recyclable design, this device has the advantages of saving water resources, reducing environmental pollution, and reducing costs.
如图1 所示,所述CNC加工机3、抛光机4、超声波清洗机5、烘干机6、贴胶机8、电镀机9、镭雕机10均配置有自动上料和下料机械手12,用于将物料(指原料-玻璃,半成品-钢化玻璃,成品-手机膜)在传送带1以及机器之间,或者是机器与机器之间传送。As shown in Figure 1, the CNC processing machine 3, polishing machine 4, ultrasonic cleaning machine 5, dryer 6, gluing machine 8, electroplating machine 9, laser engraving machine 10 are all equipped with automatic loading and unloading manipulators 12. It is used to transfer materials (raw material-glass, semi-finished product-tempered glass, finished product-mobile phone film) between the conveyor belt 1 and the machine, or between machines.
如图4所示,所述机械手12的结构包括底座1201、第一转盘1202、平衡缸1203、大臂即第一连接轴1204、第一转动轴1205、小臂即第二连接轴1206、第二转动轴1207、第二转盘1208、吸盘1209。所述的第一转盘1202 安装在底座1201上,第一连接轴1204 和平衡缸1203均安装在第一转盘1202 上,平衡缸1203 的输出端驱动第一连接轴1204,第一连接轴1204连接第一转动轴1205,第一转动轴1205 通过第二连接轴1206 连接第二转动轴1207 的一端,第二连接轴1206的另一端装有第二转盘1208,吸盘1209 安装在第二转盘1208上作为机械手爪吸持物品。As shown in Figure 4, the structure of the manipulator 12 includes a base 1201, a first turntable 1202, a balance cylinder 1203, a big arm that is a first connecting shaft 1204, a first rotating shaft 1205, a small arm that is a second connecting shaft 1206, a Two rotating shafts 1207, a second turntable 1208, and a suction cup 1209. The first turntable 1202 is installed on the base 1201, the first connecting shaft 1204 and the balance cylinder 1203 are installed on the first turntable 1202, the output end of the balance cylinder 1203 drives the first connection shaft 1204, and the first connection shaft 1204 is connected to The first rotating shaft 1205, the first rotating shaft 1205 is connected to one end of the second rotating shaft 1207 through the second connecting shaft 1206, the other end of the second connecting shaft 1206 is equipped with a second turntable 1208, and the suction cup 1209 is installed on the second turntable 1208 As a mechanical claw to hold objects.
本发明的机械手通过转轴、转盘和大臂、小臂的配合,实现玻璃片的自动吸持、摆放,自动化程度高,准确性好。通过吸盘上的吸嘴吸持玻璃片,减少玻璃片的损坏率,提高了操作过程的可靠性。The manipulator of the present invention realizes the automatic holding and placement of the glass sheet through the cooperation of the rotating shaft, the turntable, the big arm and the small arm, and has a high degree of automation and good accuracy. The glass piece is sucked by the suction nozzle on the suction cup, the damage rate of the glass piece is reduced, and the reliability of the operation process is improved.
如图5所示,所述抛光机4的结构包括机架401和至少一组旋转磨块机构402。其中,该机架401上设置有一圆盘状的研磨水槽403,用于装水或加入润滑液加以润滑,使抛光表面平整光滑。该研磨水槽403中设有支撑平台404,于支撑平台404的台面上设有至少一个托盘安装槽405,各托盘安装槽405中嵌装有一用于置放至少一片手机膜的定位托盘406。如图6和图7所示,所述定位托盘406为圆形,于定位托盘406的周缘设有多个定位凸起407,各定位凸起407上设有定位孔408,定位孔408的设计可以使定位托盘406更稳定地与支撑平台404嵌装,在抛光过程避免移动。每个定位托盘406上设置有横向和纵向交错排布的多个手机膜放置槽409,各手机膜放置槽409的大小恰好与每片手机膜大小吻合,防止抛光时偏位走动。As shown in FIG. 5 , the structure of the polishing machine 4 includes a frame 401 and at least one set of rotating grinding block mechanisms 402 . Wherein, the frame 401 is provided with a disc-shaped grinding water tank 403, which is used for filling water or adding lubricating liquid for lubrication, so as to make the polishing surface smooth. The grinding water tank 403 is provided with a support platform 404, and at least one tray installation groove 405 is arranged on the table surface of the support platform 404, and a positioning tray 406 for placing at least one mobile phone film is embedded in each tray installation groove 405. As shown in Fig. 6 and Fig. 7, described positioning tray 406 is circular, is provided with a plurality of positioning projections 407 on the periphery of positioning tray 406, is provided with positioning hole 408 on each positioning projection 407, and the design of positioning hole 408 The positioning tray 406 can be embedded in the support platform 404 more stably, and avoid movement during the polishing process. Each positioning tray 406 is provided with a plurality of mobile phone film placement grooves 409 arranged horizontally and vertically in a staggered manner. The size of each mobile phone film placement groove 409 coincides with the size of each mobile phone film to prevent deviation from moving around during polishing.
所述手机膜放置槽409中设有贯穿该定位托盘406的通孔410,使水或润滑液渗入至手机膜上,保证手机膜的各个面接触水或润滑液。此外,于手机膜放置槽409中设有具有一定弹力的保护片411,保护片411的高度不高于手机膜放置槽409的深度,一般是使手机膜放于手机膜放置槽409后,承托在保护片411上,即使旋转磨块机构402下压具有一定的力量,也不至于将手机膜压碎。The mobile phone film placement groove 409 is provided with a through hole 410 that runs through the positioning tray 406, so that water or lubricating fluid can penetrate into the mobile phone film to ensure that each surface of the mobile phone film is in contact with water or lubricating liquid. In addition, a protective sheet 411 with certain elasticity is arranged in the mobile phone film placement groove 409. The height of the protective sheet 411 is not higher than the depth of the mobile phone film placement groove 409. Generally, the mobile phone film is placed behind the mobile phone film placement groove 409. Supported on the protective sheet 411, even if the rotary abrasive block mechanism 402 presses down with a certain force, it will not crush the mobile phone film.
所述旋转磨块机构402安装于研磨水槽403的正上方,每组旋转磨块机构402与各定位托盘406一一对应。每组旋转磨块机构402各包括电机412、由电机412带动的旋转轴413、安装在旋转轴413下端的旋转体414、安装于旋转体414下的一组磨块415,该磨块415接触定位托盘406表面。The rotating grinding block mechanism 402 is installed directly above the grinding water tank 403 , and each group of rotating grinding block mechanisms 402 corresponds to each positioning tray 406 one by one. Each group of rotating grinding block mechanisms 402 includes a motor 412, a rotating shaft 413 driven by the motor 412, a rotating body 414 installed at the lower end of the rotating shaft 413, and a group of grinding blocks 415 installed under the rotating body 414. The grinding block 415 contacts Position the tray 406 surface.
本实施例中,该旋转磨块机构402与定位托盘406有三组,且每个定位托盘406上设有12个手机膜放置槽409,为了在同一个定位托盘406上最大量地设置手机膜放置槽409,本实施例的设计是在定位托盘406的中部设有一排纵向的共6个手机膜放置槽,再于上侧设两排横向共3个手机膜放置槽,同理,于下侧设两排横向共3个手机膜放置槽。In this embodiment, there are three groups of the rotating grinding block mechanism 402 and the positioning tray 406, and each positioning tray 406 is provided with 12 mobile phone film placement grooves 409, in order to set the mobile phone film placement grooves 409 on the same positioning tray 406 to the greatest extent. Groove 409, the design of the present embodiment is to be provided with a row of vertical total 6 mobile phone film placement grooves in the middle of the positioning tray 406, and then establish two rows of horizontal total 3 mobile phone film placement grooves on the upper side, similarly, on the lower side There are 3 mobile phone film placement slots in two horizontal rows.
生产时,将玻璃制作的手机膜一片片地摆在手机膜放置槽409内,再将定位托盘406固定于支撑平台404的托盘安装槽405,使旋转磨块机构402下压,启动电机412,由电机412带动旋转轴413、旋转体414和磨块415,接触手机膜的表面,将手机膜表面抛光平整光亮。During production, the mobile phone film made of glass is placed one by one in the mobile phone film placement groove 409, and then the positioning tray 406 is fixed on the tray installation groove 405 of the support platform 404, so that the rotating grinding block mechanism 402 is pressed down, and the motor 412 is started. The rotating shaft 413, the rotating body 414 and the grinding block 415 are driven by the motor 412 to contact the surface of the mobile phone film, and the surface of the mobile phone film is polished smooth and bright.
承上,由于抛光机4设计了支撑平台404,在支撑平台404上设置托盘安装槽405,每个托盘安装槽405具配设一个定位托盘406,定位托盘406可以一次性定位多片手机膜,使之在抛光过程中固定不动,不会偏位,保证抛光后手机膜表面平整度和光滑度。As above, since the polishing machine 4 is designed with a support platform 404, a tray installation groove 405 is set on the support platform 404, and each tray installation groove 405 is equipped with a positioning tray 406, and the positioning tray 406 can position multiple mobile phone films at one time. Make it fixed during the polishing process without deviation, and ensure the flatness and smoothness of the surface of the mobile phone film after polishing.
如图8所示,所述钢化炉7配设有方便上料和下料的航吊车装置,该航吊车装置针对钢化炉7内非常高温,普通机械或人工均不能伸入钢化炉7内放置和取出产品的问题而设计。此外,由于玻璃在常温度直接进入钢化炉7,温度太大会导致玻璃碎裂,本发明在产品进入钢化炉7之前,配置了预热炉13,避免玻璃破裂问题。As shown in Figure 8, the tempering furnace 7 is equipped with an aerial crane device for convenient loading and unloading. The aerial crane device is aimed at the very high temperature in the tempering furnace 7, and ordinary machinery or labor cannot be placed in the tempering furnace 7. And designed for the problem of taking out the product. In addition, since the glass directly enters the tempering furnace 7 at normal temperature, the glass will break if the temperature is too high. The present invention configures a preheating furnace 13 before the product enters the tempering furnace 7 to avoid the problem of glass breakage.
如图8和图9所示,所述航吊车装置的结构包括横梁701、左右移动机构702和吊车703。As shown in FIG. 8 and FIG. 9 , the structure of the aerial crane device includes a beam 701 , a left and right moving mechanism 702 and a crane 703 .
其中,该横梁701安装于车间墙体704中,该横梁701中设有可供滑轮705滑动的导轨706,横梁701的下方中部为预热炉13,两侧为钢化炉7。该左右移动机构702安装于横梁701上,该左右移动机构702包括活动架707、固定于活动架707的第一驱动电机708、连接于该第一驱动电机708的滑轮705,该滑轮705与导轨706配合安装。该吊车703固定于活动架707的底面,该吊车703上设有钢缆绞盘709、第二驱动电机710,该钢缆绞盘上缠绕钢缆吊绳711,钢缆吊绳711的末端设有吊钩712,该第二驱动电机710连接钢缆绞盘709拖动吊绳上下升降活动。Wherein, the beam 701 is installed in the wall 704 of the workshop. The beam 701 is provided with a guide rail 706 for the sliding of the pulley 705 . This left and right moving mechanism 702 is installed on the crossbeam 701, and this left and right moving mechanism 702 comprises movable frame 707, the first drive motor 708 that is fixed on movable frame 707, is connected with the pulley 705 of this first drive motor 708, and this pulley 705 and guide rail 706 with the installation. The crane 703 is fixed on the bottom surface of the movable frame 707. The crane 703 is provided with a cable winch 709 and a second drive motor 710. The cable winch is wound with a cable sling 711, and the end of the cable sling 711 is provided with a sling. Hook 712, the second drive motor 710 is connected to the cable winch 709 to drag the suspension rope up and down.
所述吊车703连接有一控制盒713,该控制盒713上设有可控制该左右移动机构702向左移动的左移键714、向右移动的右移键715,控制钢缆吊绳711下降的下降键716,控制钢缆吊绳711上升的上升键717,还设有启动键718和停止键719。Described crane 703 is connected with a control box 713, and this control box 713 is provided with the left shift key 714 that can control this left and right moving mechanism 702 to move to the left, the right shift key 715 that moves to the right, controls steel cable sling 711 to descend. The descending key 716 and the ascending key 717 controlling the ascent of the cable suspension rope 711 are also provided with a start key 718 and a stop key 719 .
本实施例中,所述横梁701的左右两侧均设有导轨706,导轨706呈“凹”形,对应之滑轮705有左右两个,左滑轮连接于第一驱动电机708的主轴,右滑轮固定于活动架707上,该活动架707呈“U”字形包围于该横梁701的下半部。In this embodiment, the left and right sides of the beam 701 are provided with guide rails 706, the guide rails 706 are in a "concave" shape, and the corresponding pulleys 705 have two left and right pulleys, the left pulley is connected to the main shaft of the first driving motor 708, and the right pulley It is fixed on the movable frame 707, and the movable frame 707 surrounds the lower half of the beam 701 in a "U" shape.
工作时,按启动键718通电,按左移键714,该第一驱动电机708正转,由转轴驱动滑轮705在导轨706上向左滑动;按右移键715,第一驱动电机708反转,吊车703向右滑动。按下降键716,由第二驱动电机710驱动钢缆绞盘正转,钢缆吊绳711向下放;按上升键717,由第二驱动电机710驱动钢缆绞盘反转,钢缆吊绳711向上升;从而实现吊钩712左、右、上、下运动,以将预热炉内高温的装有手机膜的钢化架移动至钢化炉7。During work, press the start key 718 to power on, press the left shift key 714, the first drive motor 708 rotates forward, and the rotating shaft drives the pulley 705 to slide to the left on the guide rail 706; press the right shift key 715, the first drive motor 708 reverses , the crane 703 slides to the right. Press the down key 716, the second driving motor 710 drives the cable winch to rotate forward, and the steel cable sling 711 is lowered; Rise; Thereby realize suspension hook 712 left, right, up and down motion, move to tempering furnace 7 with the tempering frame that the mobile phone film of high temperature in the preheating furnace is housed.
承上,以种航吊车的结构生产简单,成本低,维护方便,紧密结合手机膜钢化炉7内部高温钢化架的搬运过程,通过人工控制上、下、左、右活动,使吊车703可以满足钢化过程高温人工无法搬动的要求,操作简便,且不影响其它作业的开展。Based on the above, the structure of the aerial crane is simple to produce, low in cost, and easy to maintain. It is closely combined with the handling process of the high-temperature tempering frame inside the mobile phone film tempering furnace 7. Through manual control of up, down, left, and right activities, the crane 703 can meet The high temperature in the tempering process cannot be moved manually, and the operation is simple and does not affect the development of other operations.
如图10至图12所示,所述钢化炉7内配置有可用于一次性置放多片玻璃的钢化架,该钢化架的结构包括托架720、可分离式置放于该托架720上的料箱721。该托架720和料箱721均采用不绣钢材料制成,置于钢化炉7中高温对手机膜726进行钢化处理时,不至于熔化。As shown in Figures 10 to 12, the tempering furnace 7 is equipped with a tempering frame that can be used to place multiple pieces of glass at one time. The structure of the tempering frame includes a bracket 720, which is detachably placed on the bracket 720 The material box 721 on. The bracket 720 and the material box 721 are all made of stainless steel, and when placed in the tempering furnace 7 to temper the cell phone film 726 at a high temperature, they will not melt.
其中,该料箱721为长方形结构,其至少由底板722、前侧板723、后侧板724组成,该底板722、前侧板723、后侧板724围合形成一置料腔。置料腔中具有多组柔性耐高温线725分隔出多个可整齐摆放手机膜726的放置槽727。由于所述料箱721于前侧板723和后侧板724的顶部设有横向滑槽728,于前侧板723和后侧板724的侧面设有纵向滑槽729,各柔性耐高温线725通过滑块730安装于该横向滑槽728及纵向滑槽729中。位于横向滑槽728中的相邻两柔性耐高温线725的宽度调节由手机膜726的宽度决定,而位于纵向滑槽729中的柔性耐高温线725承托于手机膜726的底部,从而整片手机膜726的左右两侧和底部均由柔性耐高温线725限位,加之该柔性耐高温线725的两侧为凹凸的波浪纹结构731,可以将一片片的手机膜726整齐地定位,使手机膜726不接触任何硬质的框架。Wherein, the material box 721 is a rectangular structure, which is at least composed of a bottom plate 722, a front side plate 723, and a rear side plate 724, and the bottom plate 722, the front side plate 723, and the rear side plate 724 enclose to form a material cavity. There are multiple groups of flexible high-temperature-resistant wires 725 in the material chamber to separate a plurality of placement grooves 727 for neatly placing the mobile phone film 726 . Because described hopper 721 is provided with transverse chute 728 on the top of front side plate 723 and rear side plate 724, is provided with longitudinal chute 729 on the side of front side plate 723 and rear side plate 724, each flexible high temperature resistant wire 725 The sliding block 730 is installed in the horizontal sliding groove 728 and the vertical sliding groove 729 . The width adjustment of two adjacent flexible high-temperature-resistant wires 725 located in the horizontal chute 728 is determined by the width of the mobile phone film 726, while the flexible high-temperature-resistant wire 725 located in the longitudinal chute 729 is supported on the bottom of the mobile phone film 726, thereby the whole The left and right sides and the bottom of the mobile phone film 726 are limited by the flexible high temperature resistant line 725. In addition, the two sides of the flexible high temperature resistant line 725 are concave-convex wave structure 731, so that the mobile phone film 726 can be neatly positioned. Make the mobile phone film 726 not contact any hard frame.
本实施例中,该柔性耐高温线725是由具有柔软性的耐高温布编织而成,布料的柔性不会刮花手机膜726的表面,加之耐高温的特性,使之放入钢化炉7中,对手机膜726的玻璃进行高温钢化时也不会熔化该柔性耐高温线725。In this embodiment, the flexible high-temperature-resistant wire 725 is woven from a flexible high-temperature-resistant cloth. The flexibility of the cloth will not scratch the surface of the mobile phone film 726. In this case, the flexible high-temperature-resistant wire 725 will not be melted when the glass of the mobile phone film 726 is tempered at a high temperature.
如图11和图12所示,置放手机膜726时,由于手机膜726是用玻璃材料制成,将手机膜726夹设于两条柔性耐高温线725之间,底部也由耐高温度进行承托。可以依据手机膜726的不同尺寸,通过调节其在横向滑槽728和纵向滑槽729的不同位置,适用于不同的手机膜726,柔性耐高温线725上的凹凸的波浪纹结构731使相邻两片玻璃之间保持间距,不会粘连,确保钢化过程的温度均匀。As shown in Figure 11 and Figure 12, when placing the mobile phone film 726, since the mobile phone film 726 is made of glass material, the mobile phone film 726 is sandwiched between two flexible high temperature resistant wires 725, and the bottom is also made of a high temperature resistant To support. According to the different sizes of the mobile phone membrane 726, by adjusting its different positions in the horizontal chute 728 and the longitudinal chute 729, it is suitable for different mobile phone membranes 726. Keep the distance between the two pieces of glass, no sticking, and ensure uniform temperature during the tempering process.
所述托架720包括一底部托盘732和固定于该底部托盘732的柄部733。当料箱721从钢化炉7取出时,由于温度非常高,不能直接置放在地面或台面上,因此设计托架720,更方便搬运。The bracket 720 includes a bottom tray 732 and a handle 733 fixed on the bottom tray 732 . When the material box 721 is taken out from the tempering furnace 7, because the temperature is very high, it cannot be directly placed on the ground or on the table. Therefore, the bracket 720 is designed to be more convenient to carry.
藉由钢化架上的多组柔性耐高温线725,使整片手机膜726的左右两侧和底部均由柔性耐高温线725限位,加之该柔性耐高温线725的两侧为凹凸的波浪纹结构731,可以将一片片的手机膜726整齐地定位,使手机膜726不接触任何硬质的框架,钢化过程更好地保护手机膜726的玻璃不碎裂。With multiple sets of flexible high-temperature-resistant wires 725 on the tempered frame, the left and right sides and bottom of the entire mobile phone film 726 are limited by flexible high-temperature-resistant wires 725, and both sides of the flexible high-temperature-resistant wires 725 are concave-convex waves The grain structure 731 can neatly position the cell phone film 726 one by one, so that the cell phone film 726 does not touch any hard frame, and the tempering process can better protect the glass of the cell phone film 726 from breaking.
请参照图13所示,其显示出了本发明之较佳实施例的具体结构,所述镭雕机10的结构包括机架1001、设于机架1001上的工作台1002、安装于工作台1002上的镭雕机1003、吸尘装置1004。Please refer to Figure 13, which shows the specific structure of a preferred embodiment of the present invention, the structure of the laser engraving machine 10 includes a frame 1001, a workbench 1002 located on the frame 1001, a workbench installed on the workbench Laser engraving machine 1003 on 1002, vacuum device 1004.
其中,该机架1001支撑工作台1002面并装有电气控制装置,该工作台1002面采用20毫米钢板研磨加工而成,确保水平度。所有机构均设置在该工作台1002面上,包括控制器1005、显示器1006和用于固定待镭雕手机膜的移动盘1007,控制器1005上设有启停按钮1008。显示器1006用于显示镭雕的产品数据和报错指示,便于操作人员明显的指示和警告。该移动盘1007上设置有产品放置模组1009,用于固定待镭雕的手机膜。产品放置模组1009采用高精度定位装置,其上安装传感器防止无产品或产品没放置在正确位置时产品有误雕刻。移动盘1007与机架1001内部的驱动马达连接,驱动马达与支架内的马达调节器相连。Wherein, the frame 1001 supports the surface of the workbench 1002 and is equipped with an electric control device. The surface of the workbench 1002 is ground and processed by 20mm steel plate to ensure the levelness. All mechanisms are arranged on the surface of the workbench 1002, including a controller 1005, a display 1006 and a moving plate 1007 for fixing the film of the mobile phone to be laser-engraved. The controller 1005 is provided with a start-stop button 1008. Display 1006 is used to display laser engraving product data and error indications, which is convenient for operators to give obvious instructions and warnings. The mobile plate 1007 is provided with a product placement module 1009 for fixing the mobile phone film to be engraved with laser. The product placement module 1009 adopts a high-precision positioning device, on which a sensor is installed to prevent the product from being engraved by mistake when there is no product or the product is not placed in the correct position. The moving plate 1007 is connected with the driving motor inside the frame 1001, and the driving motor is connected with the motor regulator in the bracket.
所述镭雕机10由支架支撑,该支架包括固定于工作台1002的立柱1010,连接镭雕机1003的横梁1011,该立柱1010与横梁1011之间设有升降滑块1012,通过升降滑块1012控制镭雕机1003的上下移动,以调节镜头与产品的高度。The radium engraving machine 10 is supported by a bracket, which includes a column 1010 fixed on the workbench 1002, and a beam 1011 connected to the laser engraving machine 1003. A lifting slider 1012 is arranged between the column 1010 and the beam 1011. 1012 controls the up and down movement of the laser engraving machine 1003 to adjust the height of the lens and the product.
所述吸尘装置1004设置于工作台1002上,所述吸尘装置1004包括吸尘管体1013,该吸尘管体1013的一端设有吸尘口1014,另一端连接有中央吸尘系统。所述吸尘口1014的周边布满毛刷1015。吸尘装置1004的吸尘口1014正对移动盘1007。并且于吸尘管体1013上设有吸风开关1016。利用中央吸尘系统,借助吸风然后加上毛刷1015可将镭雕后的尘屑先刷起后吸走,既减少生产时的噪音污染,也将尘直接吸入集尘系统,不至污染生产环境及损害操作人员的健康。The dust suction device 1004 is arranged on the workbench 1002, and the dust suction device 1004 includes a dust suction pipe body 1013, one end of the dust suction pipe body 1013 is provided with a dust suction port 1014, and the other end is connected with a central dust collection system. The periphery of the suction port 1014 is covered with brushes 1015 . The dust suction port 1014 of the dust suction device 1004 faces the movable disk 1007 . And a suction switch 1016 is provided on the suction pipe body 1013 . Using the central vacuum system, with the help of suction and then adding the brush 1015, the dust after laser engraving can be brushed up and then sucked away, which not only reduces the noise pollution during production, but also directly sucks the dust into the dust collection system to prevent pollution production environment and damage the health of operators.
本实施例针对手机膜镭雕机10尘屑四处飞扬产生对操作者的健康伤害,设计出吸尘装置1004,专用吸尘毛刷1015来除尘,不但除尘干净,与气枪除尘相比,也减少了先用毛刷1015刷尘,再用气枪吹尘而消耗的除尘时间,从而改善除尘效果,提高除尘效率,并降低粉尘带来的健康损害,改善了车间的环境污染,大大降低了车间的噪音污染。Present embodiment aims at mobile phone film radium engraving machine 10 dust flying around and produces health damage to the operator, design dust suction device 1004, special-purpose dust suction brush 1015 comes dust removal, not only dust removal is clean, also reduces compared with air gun dust removal. First use the brush 1015 to brush the dust, and then use the air gun to blow the dust. The dust removal time is improved, the dust removal effect is improved, the dust removal efficiency is improved, and the health damage caused by the dust is reduced, the environmental pollution of the workshop is improved, and the cost of the workshop is greatly reduced. noise pollution.
综上所述,本发明的设计重点在于,将手机膜生产中的九大工序上所有设备集合在一生产线上,开料机2、CNC加工机3、抛光机4、超声波清洗机5、烘干机6、钢化炉7、贴胶机8、电镀机9、镭雕机10、自动包装机11均与传送带1紧密配合,实现由开料→CNC加工→抛光→清洗→钢化→贴胶→电镀→镭雕→包装九大工序的自动化作业,有效降低成本,提高产量。In summary, the focus of the design of the present invention is to assemble all the equipment in the nine major processes in the production of cell phone film on a production line, such as cutting machine 2, CNC processing machine 3, polishing machine 4, ultrasonic cleaning machine 5, drying machine, etc. Drying machine 6, tempering furnace 7, gluing machine 8, electroplating machine 9, laser engraving machine 10, and automatic packaging machine 11 are all closely matched with the conveyor belt 1, realizing the process of material cutting→CNC processing→polishing→cleaning→tempering→gluing→ Electroplating → radium engraving → packaging nine major processes of automation, effectively reducing costs and increasing production.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solutions of the present invention.
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