CN105049561B - Mobile phone film production line - Google Patents
Mobile phone film production line Download PDFInfo
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- CN105049561B CN105049561B CN201510407226.8A CN201510407226A CN105049561B CN 105049561 B CN105049561 B CN 105049561B CN 201510407226 A CN201510407226 A CN 201510407226A CN 105049561 B CN105049561 B CN 105049561B
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- mobile phone
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Abstract
The present invention discloses a kind of mobile phone film production line, all devices are integrated on a production line in nine big processes during Mobile phone film is produced, cutting machine, CNC processing machines, polishing machine, supersonic wave cleaning machine, dryer, annealing furnace, glue plastering machine, electroplating machine, laser engraving machine, automatic packaging machine are fitted close with conveyer belt, realize the automated job by sawing sheet → CNC processing → polishing → cleaning → tempering → rubberizing → nine big process of plating → laser carving → packaging, it effectively reduces cost, improves yield.
Description
Technical field
The present invention relates to Mobile phone film production field technologies, refer in particular to a kind of mobile phone film production line.
Background technology
As today's society electronic digital product is more and more, the use of touch screen is more and more universal, and people make daily
With it is middle find it is very big to the loss of screen, in order to make display screen from cut, greasy dirt invasion or prevent the reasons such as reflective, user
It often first selects and sticks screen protecting film on a display screen.
For Mobile phone film due to material difference, function is different, production process there are many various, no matter how many procedure, tradition
Production method is usually to purchase plurality of devices, each equipment completes a procedure, these equipment are dispersedly distributed in workshop, pass through
Worker's feeding blanking, artificial to carry, the degree of automation is low, manpower people Ben Gao, and production capacity is low.
Invention content
In view of this, in view of the deficiencies of the prior art, the present invention aims to provide a kind of productions of Mobile phone film
Line, all devices are integrated on a production line in nine big processes during Mobile phone film is produced, and realize automation, effectively reduce into
This, improves yield.
To achieve the above object, the present invention is using following technical solution:
A kind of mobile phone film production line, including conveyer belt, which is equipped with nine stations, the first station from upstream toward downstream
Positioned at the head end of conveyer belt, which, which is equipped with, can be cut into structural glass the pieces of glass that matches with mobile phone size
Cutting machine;Second station is equipped with and glass can be punched and the CNC processing machines of edging;3rd station is equipped with can be to the table of glass
Face is polished into the polishing machine of burnishing surface;4th station is equipped with the supersonic wave cleaning machine cleaned to the glass after polishing,
The dryer to the glass fast dewatering after cleaning is equipped with by the side of the supersonic wave cleaning machine;5th station, which is equipped with, carries out glass
The annealing furnace of tempering processing;6th and the 7th station is located in dust-free workshop, and the 6th station, which is equipped with, pastes the bottom surface of tempered glass
The glue plastering machine of double faced adhesive tape;7th station is equipped with the electroplating machine that tempered glass is electroplated;Eighth station is equipped with to tempered glass
Carry out the laser engraving machine of laser carving;9th station is located at the end of conveyer belt, and the 9th station, which is equipped with, carries out the Mobile phone film after laser carving
The automatic packaging machine of packaging.
The present invention has clear advantage and advantageous effect compared with prior art, specifically, by above-mentioned technical proposal
It is found that all devices are integrated on a production line in nine big processes during Mobile phone film is produced, cutting machine, CNC processing machines, polishing
Machine, supersonic wave cleaning machine, dryer, annealing furnace, glue plastering machine, electroplating machine, laser engraving machine, automatic packaging machine are closely matched with conveyer belt
Close, realize by sawing sheet → CNC processing → polishing → cleaning → tempering → rubberizing → nine big process of plating → laser carving → packaging from
It is dynamic to be turned into industry, it effectively reduces cost, improves yield.
More clearly to illustrate the structure feature and effect of the present invention, come below in conjunction with the accompanying drawings with specific embodiment to this hair
It is bright to be described in detail.
Description of the drawings
Fig. 1 is the overall structure block diagram of the production line of embodiments of the present invention;
Fig. 2 is the structure diagram of the cutting machine of embodiments of the present invention;
Fig. 3 is the structure diagram of the water-circulation filtering device of the CNC processing machines of embodiments of the present invention;
Fig. 4 is the structure diagram of the manipulator of embodiments of the present invention;
Fig. 5 is the structure diagram of the polishing machine of embodiments of the present invention;
Fig. 6 is the front view of the location tray of the polishing machine of embodiments of the present invention;
Fig. 7 is the stereogram of the location tray of the polishing machine of embodiments of the present invention;
Fig. 8 is the structure diagram of the boat hoisting device of the annealing furnace of embodiments of the present invention;
Fig. 9 is the schematic diagram at A-A in Fig. 8;
Figure 10 is the structure diagram of the tempering frame of the annealing furnace of embodiments of the present invention;
Figure 11 is the schematic diagram after Figure 10 merging Mobile phone films;
Figure 12 is the partial top view of Figure 11;
Figure 13 is the structure diagram of the laser engraving machine of embodiments of the present invention.
Attached drawing identifier declaration:
1st, conveyer belt 2, cutting machine
3rd, CNC processing machines 4, polishing machine
5th, supersonic wave cleaning machine 6, dryer
7th, annealing furnace 8, glue plastering machine
9th, electroplating machine 10, laser engraving machine
11st, automatic packaging machine.
Specific embodiment
It please refers to shown in Fig. 1, that show the concrete structures of the preferred embodiments of the invention, are a kind of Mobile phone film production
Line, including conveyer belt 1, which is equipped with nine stations from upstream toward downstream, and the first station is located at the head end of conveyer belt 1, should
First station is equipped with the cutting machine 2 that structural glass can be cut into the pieces of glass to match with mobile phone size;Second station is set
Glass can be punched and the CNC processing machines 3 of edging by having;3rd station is smooth equipped with that can be polished into the surface of glass
The polishing machine 4 in face;4th station is equipped with the supersonic wave cleaning machine 5 cleaned to the glass after polishing, the supersonic wave cleaning machine 5
Side by be equipped with to the dryer 6 of the glass fast dewatering after cleaning;5th station is equipped with carries out tempering processing to glass
Annealing furnace 7;6th and the 7th station is located in dust-free workshop, and the 6th station is equipped with pastes double faced adhesive tape to the bottom surface of tempered glass
Glue plastering machine 8;7th station is equipped with the electroplating machine 9 that tempered glass is electroplated;The eighth station is equipped with to tempered glass
Carry out the laser engraving machine 10 of laser carving;9th station is located at the end of conveyer belt 1, the 9th station be equipped with to the Mobile phone film after laser carving into
The automatic packaging machine 11 of row packaging.
Wherein, as shown in Figure 1, the sawing sheet mouth of the cutting machine 2 is backwards to conveyer belt 1, discharge port face conveyer belt 1, cutting
Pieces of glass afterwards directly reaches conveyer belt 1 and is conveyed.
As shown in Fig. 2, the structure of the cutting machine 2 includes rack 201, the both sides of the rack 201 are separately installed with Y
Direction guiding rail 202 is equipped with Y to mobile device 203 on the Y direction guiding rails 202, and the Y passes through installation to mobile device 203
Y on the side of Y direction guiding rails 202, which drives to shift servo motor 204, carries out Y to moving back and forth, and the Y is to mobile device
203 include being mounted on the X of two 205 centres of fixing end to crossbeam 206 and X to rack 207, and the X is solid on crossbeam 206
Surely there is X to mobile device 208.
The X is to mobile device 208 includes sliding block installed part 209, X slows down to shift servo motor 210, X to mobile
Machine 211, the sliding block installed part 209 is mounted on X on crossbeam 206 and X passes through X to movement to shift servo motor 210
X is engaged on rack 207 to helical gear 212 by X after speed reducer 211, X is fixed with cutting dress in mobile device 208
It puts.
The middle part of the rack 201 is equipped with Cutting platform 213, covered with PU bands 214, PU bands on Cutting platform 213
214 are supported on Y by driven wheel 215 and driving wheel 216 transfers upwards, the driven wheel 215 by driven rolling bearing units 217,
Driving wheel 216 is separately mounted to the rear and front end of rack 201 by active rolling bearing units 218, and the driving wheel 216 is by motor
4129 drivings are equipped with the bristle brush wheel 220 cleared up PU bands 214 positioned at 216 lower section of driving wheel at PU bands 214,
The both ends of bristle brush wheel 220 are mounted on by hairbrush rolling bearing units 221 in rack 201.
By the cutting machine 2 of the present embodiment using the included cutting mode of double drive, the unique texture of cutter head and control
Effective filter device of method processed and glass residue improves most of cutting equipments in display screen glass industry and is processed
Product yield is low, slow-footed situation.
As shown in figure 3, the CNC processing machines 3 are distributed in the both sides of conveyer belt 1, the CNC processing machines 3 connection water with two rows
Circulation filter.The water-circulation filtering device will be used to lubricate muddy water caused by the edge of a knife and recycle, filtering, recycling,
And present apparatus design can disposably handle sewage caused by all CNC processing machines 3 in the entire production line, and primary is all
CNC processing machines 3 provide the lubrication with clean water edge of a knife, individually supply water, and sewage is unrenewable relative to every CNC processing machine 3 of tradition
Design, the present apparatus, which has, saves water resource, the advantages of reducing environmental pollution, reduce cost.
Wherein, 3 water-circulation filtering device of CNC processing machines of the present embodiment includes water pipe 301 and muddy water pipe 302, this is clear
The both sides of water pipe 301 and muddy water pipe 302 be equipped with more CNC processing machines 3, each CNC processing machines 3 with water pipe 301, muddy water pipe
302 are connected, and the edge of a knife of lubrication with clean water CNC processing machines 3, the muddy water stream generated after edge of a knife processing mobile phone film are provided by water pipe 301
Enter muddy water pipe 302, which is pumped into tank 305 by pipeline 303 and water pump 304, is set in tank 305 more
Road strainer 306 is separated into muddy water area 307, half muddy water area 308 and clear water zone 309, the clear water zone 309 with 301 phase of water pipe repeatedly
It connects.
In the present invention, muddy water slot replacement may be used in the muddy water pipe 302.The tank 305 and water pipe 301 are located at height
Position, the muddy water pipe 302 are located at low level, the edge heights of the CNC processing machines 3 be located at water pipe 301 and muddy water pipe 302 it
Between.So as to which the sewage in postpartum can take advantage of a situation according to gravity after the edge of a knife processing mobile phone film of CNC processing machines 3 flows to muddy water pipe 302, nothing
Need water pump can sewage effluent.Additionally, due to tank 305 and water pipe 301 are located at a high position, similarly, it is only necessary to according to gravity
Clear water can be made to flow to the knife-edge positions of each CNC processing machines 3, equally drawn water without water pump.It is unique to need in muddy water pipe 302
Water pump 304 is set on the pipeline 303 between tank 305, by muddy water pipe 302(Low level)Sewage be pumped into tank 305
(It is high-order), design above, the water that whole system can be realized using minimum water pump 304 recycles, and maximum program is energy saving, effectively drops
Low cost of water treatment.
In addition, overflow pipe 310 is equipped between the muddy water area 307 of the tank 305 and muddy water pipe 302.Since each CNC adds
Work machine 3 can be constantly be generated sewage in Continuous maching, these sewage are all drained into muddy water pipe 302, prevent muddy water pipe 302
Water overflows, and needs that constantly the sewage of muddy water pipe 302 is extracted into tank 305, meanwhile, the water of tank 305 in order to prevent
The excessively high and spilling water in position, when the water level of tank 305 is higher, can be back in muddy water pipe 302 by overflow pipe 310, be realized
Interior cycle between tank 305 and muddy water pipe 302.
It holds, water pipe 301 and muddy water pipe 302 is devised by between two rows of CNC processing machines 3, by 301 He of water pipe
Muddy water pipe 302 is all connected to a tank 305, due to having filter screen 306 in tank 305, can improve the clean of recirculated water
Cleanliness, it is disposable to handle sewage caused by all CNC processing machines 3 in the entire production line, once carried for all CNC processing machines 3
For the lubrication with clean water edge of a knife, individually supply water, and the unrenewable design of sewage relative to every CNC processing machine 3 of tradition, present apparatus tool
There is saving water resource, the advantages of reducing environmental pollution, reduce cost.
As shown in Fig. 1, the CNC processing machines 3, polishing machine 4, supersonic wave cleaning machine 5, dryer 6, glue plastering machine 8, plating
Machine 9, laser engraving machine 10 are each equipped with automatic charging and blanking mechanical hand 12, for by material(Refer to raw material-glass, semi-finished product-tempering
Glass, finished product-Mobile phone film)It is transmitted between conveyer belt 1 and machine or between machine and machine.
As shown in figure 4, the structure of the manipulator 12 includes pedestal 1201, the first turntable 1202, compensating cylinder 1203, large arm
That is the first connecting shaft 1204, the first rotation axis 1205, forearm i.e. the second connecting shaft 1206, the second rotation axis 1207, the second turntable
1208th, sucker 1209.First turntable 1202 is mounted on pedestal 1201, the first connecting shaft 1204 and compensating cylinder 1203
It is installed on the first turntable 1202, the output terminal of compensating cylinder 1203 drives the first connecting shaft 1204, the first connecting shaft 1204
The first rotation axis 1205 is connected, the first rotation axis 1205 connects the one of the second rotation axis 1207 by the second connecting shaft 1206
End, for the other end of the second connecting shaft 1206 equipped with the second turntable 1208, sucker 1209 is mounted on the second turntable 1208 machine that is used as
Tool hand claw sticking article.
The manipulator of the present invention realizes automatic holding, the pendulum of sheet glass by shaft, turntable and large arm, the cooperation of forearm
It puts, high degree of automation, accuracy is good.By the suction nozzle sticking sheet glass on sucker, the spoilage of sheet glass is reduced, is improved
The reliability of operating process.
As shown in figure 5, the structure of the polishing machine 4 includes rack 401 and at least one set of rotation abrading block mechanism 402.Wherein,
A discoid grinding sink 403 is provided in the rack 401, is lubricated for filling water or adding in lubricating fluid, makes polishing table
Face flat smooth.Support platform 404 is equipped in the grinding sink 403, at least one support is equipped in the table top of support platform 404
Disk mounting groove 405, embedded with one for putting the location tray 406 of at least a piece of Mobile phone film in each pallet mounting groove 405.Such as figure
Shown in 6 and Fig. 7, the location tray 406 is circle, and multiple positioning protrusion 407 are equipped in the periphery of location tray 406, each fixed
Position protrusion 407 is equipped with location hole 408, the design of location hole 408 can make location tray 406 more stably with support platform
404 are embedded in, and avoid moving in polishing process.Horizontal and vertical staggered multiple hands are provided in each location tray 406
Machine film placing groove 409, the size of each Mobile phone film placing groove 409 are coincide just with every Mobile phone film size, deviation when preventing from polishing
It walks about.
The through-hole 410 through the location tray 406 is equipped in the Mobile phone film placing groove 409, penetrates into water or lubricating fluid
To Mobile phone film, ensure each face contact water or lubricating fluid of Mobile phone film.In addition, being equipped in Mobile phone film placing groove 409 has
The screening glass 411 of certain elastic force, the height of screening glass 411 are not higher than the depth of Mobile phone film placing groove 409, usually make Mobile phone film
After being put in Mobile phone film placing groove 409, support is on screening glass 411, even if rotation abrading block mechanism 402, which pushes, has certain power
Amount, is also unlikely to crush Mobile phone film.
The rotation abrading block mechanism 402 is installed on the surface of grinding sink 403, every group of rotation abrading block mechanism 402 with it is each
Location tray 406 corresponds.The rotary shaft that every group of rotation abrading block mechanism 402 respectively includes motor 412, driven by motor 412
413rd, the rotary body 414 mounted on 413 lower end of rotary shaft, one group of abrading block 415 being installed under rotary body 414, the abrading block 415 connect
Touch 406 surface of location tray.
In the present embodiment, which has three groups with location tray 406, and is set in each location tray 406
There are 12 Mobile phone film placing grooves 409, in order to set Mobile phone film placing groove 409 to maximum in same location tray 406, this
The design of embodiment is to be equipped with totally 6 Mobile phone film placing grooves of row longitudinal direction at the middle part of location tray 406, and two are set then at upside
The lateral totally 3 Mobile phone film placing grooves of row similarly, two rows of lateral totally 3 Mobile phone film placing grooves are set in downside.
During production, the Mobile phone film that glass is made is put in Mobile phone film placing groove 409, then blocks ofly by location tray
406 are fixed on the pallet mounting groove 405 of support platform 404, push rotation abrading block mechanism 402, start motor 412, by motor
412 drive rotary shaft 413, rotary body 414 and abrading block 415, contact the surface of Mobile phone film, and mobile phone film surface is polished smooth light
It is bright.
It holds, since polishing machine 4 devises support platform 404, pallet mounting groove 405 is set in support platform 404, often
A location tray 406 is arranged in a tool of pallet mounting groove 405, and location tray 406 can disposably position plurality of mobile phone film, be allowed to
It is fixed in polishing process, will not deviation, ensure polishing after mobile phone film surface flatness and smoothness.
As shown in figure 8, the annealing furnace 7 is equipped with the boat hoisting device for facilitating feeding and blanking, the boat hoisting device needle
To unusual high temperature in annealing furnace 7, standard machinery or artificial it cannot stretch into annealing furnace 7 the problem of placing and taking out product and set
Meter.Further, since glass is directly entered annealing furnace 7 in normal temperature, temperature too conference leads to glass fragmentation faced, the present invention product into
Before entering annealing furnace 7, preheating furnace 13 is configured with, avoids glass splintering problem.
As shown in Figure 8 and Figure 9, the structure of the boat hoisting device includes crossbeam 701, left/right movement device 702 and crane
703。
Wherein, which is installed in workshop wall 704, is equipped in the crossbeam 701 and is led for what pulley 705 slided
Rail 706, the lower section middle part of crossbeam 701 is preheating furnace 13, and both sides are annealing furnace 7.The left/right movement device 702 is installed on crossbeam
On 701, the left/right movement device 702 include adjustable shelf 707, be fixed on adjustable shelf 707 the first driving motor 708, be connected to
The pulley 705 of first driving motor 708, the pulley 705 are installed with the cooperation of guide rail 706.The crane 703 is fixed on adjustable shelf
707 bottom surface, the crane 703 are equipped with wirerope capstan winch 709, the second driving motor 710, wirerope lifting rope are wound on the wirerope capstan winch
711, the end of wirerope lifting rope 711 is equipped with suspension hook 712, and second driving motor 710 connection wirerope capstan winch 709 is dragged above and below lifting rope
Lifting activity.
The crane 703 is connected with a control box 713, which, which is equipped with, can control the left/right movement device 702
The decline key 716 for moving to right key 715, controlling 711 decline of wirerope lifting rope for moving to left key 714, moving right being moved to the left, controls steel
The lifting key 717 that cable lifting rope 711 rises, is additionally provided with start key 718 and stop key 719.
In the present embodiment, the left and right sides of the crossbeam 701 is equipped with guide rail 706, and guide rail 706 is in " recessed " shape, correspondence
Pulley 705 has left and right two, and left chain wheel is connected to the main shaft of the first driving motor 708, and right pulley is fixed on adjustable shelf 707,
The adjustable shelf 707 is surrounded on the lower half of the crossbeam 701 in "U" shaped.
It during work, is powered by start key 718, presses and move to left key 714, which rotates forward, and is driven and slided by shaft
Wheel 705 slides to the left on guide rail 706;It presses and moves to right key 715, the first driving motor 708 inverts, and crane 703 slides to the right.It presses
Key 716 is dropped, wirerope capstan winch is driven to rotate forward by the second driving motor 710, wirerope lifting rope 711 is to decentralization;By lifting key 717, by
The driving wirerope capstan winch reversion of two driving motors 710, wirerope lifting rope 711 ramp up;So as to fulfill suspension hook 712 is left and right, upper and lower fortune
It is dynamic, the tempering frame equipped with Mobile phone film for preheating furnace high-temperature is moved to annealing furnace 7.
It holds, it is simple with the structure production of kind of hanging vehicle, it is at low cost, it is easy to maintain, in Mobile phone film of combining closely annealing furnace 7
The handling process of the High temperature tempered frame in portion by the activity of manual control upper and lower, left and right, allows crane 703 to meet toughening process
The requirement that high temperature can not manually be moved, it is easy to operate, and the development of other operations is not influenced.
As shown in Figure 10 to Figure 12, it is configured in the annealing furnace 7 available for the disposable tempering frame for putting divided glass,
The structure of the tempering frame includes bracket 720, the detachable hopper 721 being placed on the bracket 720.The bracket 720 and hopper
721 are made of Stainless Steel material, when being placed in 7 high temperature of annealing furnace to the progress tempering processing of Mobile phone film 726, are unlikely to molten
Change.
Wherein, which is rectangle structure, is at least made of bottom plate 722, front side board 723, back side panel 724, should
Bottom plate 722, front side board 723, back side panel 724 are enclosed one and put material chamber.Putting in material chamber, there is multigroup flexible high-temperature resistant line 725 to divide
It is separated out multiple placing grooves 727 that can neatly put Mobile phone film 726.Since the hopper 721 is in front side board 723 and back side panel 724
Top be equipped with horizontal concrete chute 728, in the side of front side board 723 and back side panel 724 be equipped with longitudinal chute 729, each resistance to height of flexibility
Warm line 725 is installed on by sliding block 730 in the horizontal concrete chute 728 and longitudinal chute 729.It is adjacent in horizontal concrete chute 728
The width adjusting of two flexible high-temperature resistant lines 725 is determined by the width of Mobile phone film 726, and the flexibility in longitudinal chute 729 is resistance to
725 support of higher temperature line is in the bottom of Mobile phone film 726, so that the left and right sides and bottom of full wafer Mobile phone film 726 are by flexible resistance to height
Warm line 725 limits, and the both sides of the flexible high-temperature resistant line 725 are concave-convex ripple glaze structure 731 in addition, can be by blocks of hand
Machine film 726 fitly positions, and Mobile phone film 726 is made not contact the frame of any hard.
In the present embodiment, which woven by the high-temperature-resistant cloth with flexibility, cloth it is soft
Property will not scratch the surface of Mobile phone film 726, and heat safe characteristic, is allowed to be put into annealing furnace 7 in addition, to the glass of Mobile phone film 726
Glass will not melt the flexible high-temperature resistant line 725 when carrying out High temperature tempered.
As is illustrated by figs. 11 and 12, when putting Mobile phone film 726, since Mobile phone film 726 is made of glass material, by mobile phone
Film 726 is located between two flexible high-temperature resistant lines 725, and bottom also carries out support by high temperature resistant degree.It can be according to Mobile phone film 726
Different sizes, by adjusting it in horizontal concrete chute 728 and the different location of longitudinal chute 729, suitable for different Mobile phone films
726, the concave-convex ripple glaze structure 731 on flexible high-temperature resistant line 725 makes to keep spacing between adjacent two sheet glass, will not glue
Even, it is ensured that the temperature of toughening process is uniform.
The bracket 720 includes a bottom tray 732 and is fixed on the shank 733 of the bottom tray 732.When hopper 721
When being taken out from annealing furnace 7, since temperature is very high, it is impossible to directly be seated on ground or table top, therefore design bracket 720, more
Facilitate carrying.
By multigroup flexible high-temperature resistant line 725 on tempering frame, make full wafer Mobile phone film 726 the left and right sides and bottom by
Flexible high-temperature resistant line 725 limits, and the both sides of the flexible high-temperature resistant line 725 are concave-convex ripple glaze structure 731 in addition, can be by one
The Mobile phone film 726 of piece piece fitly positions, and Mobile phone film 726 is made not contact the frame of any hard, and toughening process is preferably protected
The glass not fragmentation of Mobile phone film 726.
It please refers to shown in Figure 13, that show the concrete structure of the preferred embodiments of the invention, the laser engraving machine 10
Structure includes rack 1001, the workbench 1002 in rack 1001, the laser engraving machine 1003 being installed on workbench 1002, inhales
Dirt device 1004.
Wherein, which supports 1002 face of workbench and equipped with electrical control gear, which uses
20 millimeters of steel plate attrition process form, it is ensured that levelness.All mechanisms are arranged on 1002 face of workbench, including controller
1005th, display 1006 and for the fixed mobile dish 1007 for treating laser carving Mobile phone film, controller 1005 is equipped with start-stop button
1008.Display 1006 is used to show the product data of laser carving and the instruction that reports an error, personnel easy to operation significantly indicate and alert.
Product is provided in the mobile dish 1007 and places module 1009, for the fixed Mobile phone film for treating laser carving.Product places module 1009
Using high-precision positioner, product wrong carving when sensor prevents no product or the product not to be placed on correct position is installed thereon
It carves.Mobile dish 1007 are connect with the drive motor inside rack 1001, and drive motor is connected with the motor actuator in stent.
The laser engraving machine 10 is supported by stent, which includes the column 1010 for being fixed on workbench 1002, connects laser carving
The crossbeam 1011 of machine 1003 is equipped with lifting slider 1012, is controlled by lifting slider 1012 between the column 1010 and crossbeam 1011
Laser engraving machine 1003 processed moves up and down, to adjust the height of camera lens and product.
The dust exhaust apparatus 1004 is set on workbench 1002, and the dust exhaust apparatus 1004 includes dust suction tube body 1013,
One end of the dust suction tube body 1013 is equipped with suction inlet 1014, and the other end is connected with central dust absorbing system.The suction inlet 1014
Periphery is covered with hairbrush 1015.The 1014 face mobile dish 1007 of suction inlet of dust exhaust apparatus 1004.And on dust suction tube body 1013
Equipped with air draught switch 1016.It, then can be first by the dust after laser carving plus hairbrush 1015 by air draught using central dust absorbing system
It is siphoned away after having brushed, has both reduced noise pollution during production, dirt is also directly sucked in dust-precipitating system, unlikely pollution production environment and damage
The health of evil operating personnel.
The present embodiment flies upward the health hazards generated to operator for 10 dust of Mobile phone film laser engraving machine everywhere, designs suction
Dirt device 1004, Special dust sucking brush 1015 carry out dedusting, and not only dedusting is clean, compared with air gun dedusting, decrease and first use hair
1015 brush dirt, then the dedusting time consumed with air gun drifting dust are brushed, so as to improve dust removing effects, improves efficiency of dust collection, and reduce
The Health cost that dust is brought improves the environmental pollution in workshop, greatly reduces the noise pollution in workshop.
In conclusion the design focal point of the present invention is, all devices set in the big process of nine during Mobile phone film is produced
On a production line, cutting machine 2, CNC processing machines 3, polishing machine 4, supersonic wave cleaning machine 5, dryer 6, annealing furnace 7, glue plastering machine
8th, electroplating machine 9, laser engraving machine 10, automatic packaging machine 11 are fitted close with conveyer belt 1, are realized by sawing sheet → CNC processing → polishing
The automated job of → cleaning → tempering → rubberizing → nine big process of plating → laser carving → packaging, effectively reduces cost, and improves production
Amount.
The above described is only a preferred embodiment of the present invention, be not intended to limit the scope of the present invention,
Therefore any subtle modifications, equivalent variations and modifications that every technical spirit according to the present invention makees above example, still
Belong in the range of technical solution of the present invention.
Claims (8)
1. a kind of mobile phone film production line, it is characterised in that:Including conveyer belt, which is equipped with nine works from upstream toward downstream
Position, the first station are located at the head end of conveyer belt, which is equipped with that structural glass can be cut into matches with mobile phone size
Pieces of glass cutting machine, the sawing sheet mouth of the cutting machine is backwards to conveyer belt, discharge port face conveyer belt, the fritter after cutting
Glass directly reaches conveyer belt and is conveyed;Second station is equipped with and glass can be punched and the CNC processing machines of edging, described
CNC processing machines are distributed in the both sides of conveyer belt, CNC processing machines connection water-circulation filtering device, the water circulating filter with two rows
Device include water pipe and muddy water pipe, the water pipe and muddy water pipe between two rows CNC processing machines, each CNC processing machines with
Water pipe, muddy water pipe are connected, and the edge of a knife of lubrication with clean water CNC processing machines is provided by water pipe, is generated after edge of a knife processing mobile phone film
Muddy water flows into muddy water pipe, which is pumped into tank by pipeline and water pump, multiple tracks strainer is set to be separated into tank
Muddy water area, half muddy water area and clear water zone, the clear water zone and water pipe phase downlink connection;The tank and water pipe are located at a high position,
The muddy water pipe is located at low level, and the edge height of the CNC processing machines is between water pipe and muddy water pipe;The tank
Overflow pipe is equipped between muddy water area and muddy water pipe;3rd station is equipped with the polishing that burnishing surface can be polished into the surface of glass
Machine;4th station is equipped with the supersonic wave cleaning machine cleaned to the glass after polishing, is equipped with by the side of the supersonic wave cleaning machine
To the dryer of the glass fast dewatering after cleaning;5th station is equipped with the annealing furnace that tempering processing is carried out to glass;6th He
7th station is located in dust-free workshop, and the 6th station is equipped with the glue plastering machine to the bottom surface patch double faced adhesive tape of tempered glass;7th station
Equipped with the electroplating machine that tempered glass is electroplated;Eighth station is equipped with the laser engraving machine that laser carving is carried out to tempered glass;9th work
Position is located at the end of conveyer belt, and the 9th station is equipped with the automatic packaging machine packed to the Mobile phone film after laser carving.
2. mobile phone film production line according to claim 1, it is characterised in that:The structure of the cutting machine includes rack, institute
The both sides for stating rack are separately installed with Y direction guiding rails, and Y is equipped on the Y direction guiding rails to mobile device, and the Y is to movement
Device is driven by being mounted on the Y beside Y direction guiding rails to shift servo motor and carries out Y to moving back and forth, and the Y is to movement
For device including being mounted on the X among two fixing ends to crossbeam and X to rack, the X is fixed with X to movement on crossbeam
Device;
The X includes sliding block installed part, X to shift servo motor, X to mobile speed reducer to mobile device, and the sliding block is pacified
Piece installing is mounted on X on crossbeam and X is stung after mobile speed reducer by X to shift servo motor by X to helical gear
It closes in X on rack, cutter device is fixed on sliding block installed part;
Cutting platform in the middle part of the rack is installed, passes through driven wheel and active covered with PU bands, PU bands on Cutting platform
Wheel is supported on Y and transfers upwards, and the driven wheel is installed respectively by driven rolling bearing units, driving wheel by active rolling bearing units
In the rear and front end of rack, the driving wheel is driven by motor, is equipped at PU bands to PU bands below driving wheel
The bristle brush wheel cleared up, the both ends of bristle brush wheel are mounted on by hairbrush rolling bearing units in rack.
3. mobile phone film production line according to claim 1, it is characterised in that:The CNC processing machines, polishing machine, ultrasonic wave
Cleaning machine, dryer, glue plastering machine, electroplating machine, laser engraving machine are each equipped with automatic charging and blanking mechanical hand, the structure of the manipulator
Including pedestal, large arm i.e. the first connecting shaft, forearm i.e. the second connecting shaft, mechanical paw, that is, sucker and large arm, forearm and sucker
Between attachment device, the large arm i.e. one end of the first connecting shaft be mounted on pedestal on, the other end connection forearm i.e. second
One end of connecting shaft is equipped with sucker on the other end of the second connecting shaft, and the sucker is as mechanical paw sticking article;
The first turntable of attachment device, compensating cylinder between the large arm, forearm and sucker, the first rotation axis, the second rotation axis
With the second turntable, first turntable is mounted on pedestal, and the first connecting shaft and compensating cylinder are installed on the first turntable, is put down
The output terminal of weighing apparatus cylinder drives the first connecting shaft, first connection the first rotation axis of axis connection, and the first rotation axis passes through the second connecting shaft
One end of the second rotation axis is connected, for the other end of the second connecting shaft equipped with the second turntable, sucker is mounted on conduct on the second turntable
Mechanical paw sticking article;
One end of first connecting shaft is mounted on the edge of the first turntable.
4. mobile phone film production line according to claim 1, it is characterised in that:The structure of the polishing machine includes rack, should
A discoid grinding sink is provided in rack, support platform is equipped in the grinding sink, is set on the table top of support platform
There are at least one pallet mounting groove, the location tray for being used to put at least a piece of Mobile phone film embedded with one in each pallet mounting groove;
At least one set rotation abrading block mechanism is installed on the surface of grinding sink, every group of rotation abrading block mechanism and each location tray
It corresponds, every group of rotation abrading block mechanism respectively includes motor, rotary shaft motor-driven, the rotation mounted on rotary shaft lower end
Body, one group of abrading block being installed under rotary body, abrading block contact location tray surface.
5. mobile phone film production line according to claim 4, it is characterised in that:The location tray is circle, is held in the palm in positioning
The periphery of disk is equipped with multiple positioning protrusion, and each positioning protrusion is equipped with location hole;It is horizontal and vertical in being provided in location tray
Staggered multiple Mobile phone film placing grooves are equipped with the through-hole through the location tray, and Mobile phone film in the Mobile phone film placing groove
The screening glass with certain elastic force is equipped in placing groove.
6. mobile phone film production line according to claim 1, it is characterised in that:The annealing furnace, which is equipped, facilitates feeding under
The boat hoisting device of material, the structure of the boat hoisting device include
Crossbeam is installed in the wall of workshop, and the guide rail slided for pulley is equipped in the crossbeam;
Left/right movement device is installed on crossbeam, which includes adjustable shelf, the first driving for being fixed on adjustable shelf
Motor, the pulley for being connected to first driving motor, the pulley are installed with guide rail cooperation;
Crane is fixed on the bottom surface of adjustable shelf, which is equipped with wirerope capstan winch, the second driving motor, has on the wirerope capstan winch
There is wirerope lifting rope, the end of wirerope lifting rope is equipped with suspension hook, second driving motor connection wirerope capstan winch dragging lifting rope oscilaltion
Activity;The crane is connected with a control box, which moves to left equipped with what the controllable left/right movement device was moved to the left
Key, the decline key for moving to right key, controlling the decline of wirerope lifting rope to move right, the lifting key that control wirerope lifting rope rises are additionally provided with
Start key and stop key.
7. mobile phone film production line according to claim 1, it is characterised in that:It is configured in the annealing furnace available for primary
Property put the tempering frame of divided glass, the structure of the tempering frame includes bracket, the detachable hopper being placed on the bracket;Institute
Bracket is stated to include a bottom tray and be fixed on the shank of the bottom tray;The hopper is at least by bottom plate, front side board, back side panel group
Into middle part is enclosed one and puts material chamber, and the top of the front side board and back side panel is equipped with horizontal concrete chute, in front side board and back side panel
Side is equipped with longitudinal chute, and putting in material chamber, there is multigroup flexible high-temperature resistant line to be separated out multiple placements that can neatly put Mobile phone film
Slot, the both sides of the flexible high-temperature resistant line are concave-convex ripple glaze structure, and each flexible high-temperature resistant line is installed on the transverse direction by sliding block
In sliding slot and longitudinal chute.
8. mobile phone film production line according to claim 1, it is characterised in that:The structure of the laser engraving machine includes rack, sets
In in rack workbench, the laser engraving machine, dust exhaust apparatus, controller and the display that are installed on workbench, rack support work
Make table top and equipped with electrical control gear, which is equipped with for the fixed mobile dish for treating laser carving Mobile phone film, the movement
Product is provided on disk and places module, which is set on workbench, and the dust exhaust apparatus includes dust suction tube body, the suction
One end of dirt tube body is equipped with suction inlet, and the other end is connected with central dust absorbing system, and the periphery of the suction inlet is covered with hairbrush, dust suction
Mouth face mobile dish;The laser engraving machine is supported by stent, which includes the column for being fixed on workbench, connects the horizontal stroke of laser engraving machine
Beam is equipped with lifting slider between the column and crossbeam.
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CN201510407226.8A CN105049561B (en) | 2015-07-13 | 2015-07-13 | Mobile phone film production line |
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CN201510407226.8A CN105049561B (en) | 2015-07-13 | 2015-07-13 | Mobile phone film production line |
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CN105049561B true CN105049561B (en) | 2018-06-12 |
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Families Citing this family (6)
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CN106185143A (en) * | 2016-08-25 | 2016-12-07 | 杭州五星铝业有限公司 | Battery aluminium foil does not land clear production baling line |
CN106211593B (en) * | 2016-08-31 | 2019-05-31 | 竞陆电子(昆山)有限公司 | Pcb board process line |
CN106826368A (en) * | 2016-12-30 | 2017-06-13 | 北京源著智能科技有限公司 | System of processing |
CN109247624B (en) * | 2018-10-26 | 2024-02-09 | 惠州市新泓威科技有限公司 | Automatic radium carving machine of electron cigarette |
CN111015350B (en) * | 2020-03-06 | 2020-06-26 | 莱克电气股份有限公司 | CNC machining system |
CN112388836A (en) * | 2020-10-30 | 2021-02-23 | 重庆重玻节能玻璃有限公司 | Glass vertical drill production line |
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CN102139466A (en) * | 2010-12-16 | 2011-08-03 | 尹青 | Glass producing system |
CN102775052A (en) * | 2012-07-16 | 2012-11-14 | 中国南玻集团股份有限公司 | Device and method for deep processing of glass |
CN102785242A (en) * | 2012-08-27 | 2012-11-21 | 江苏嘉盛光伏科技有限公司 | Manipulator |
CN204993470U (en) * | 2015-07-13 | 2016-01-20 | 周明舜 | Mobile phone film production line |
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Publication number | Priority date | Publication date | Assignee | Title |
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KR101115048B1 (en) * | 2008-05-20 | 2012-03-06 | 박봉수 | Board cutting apparatus |
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2015
- 2015-07-13 CN CN201510407226.8A patent/CN105049561B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102139466A (en) * | 2010-12-16 | 2011-08-03 | 尹青 | Glass producing system |
CN102775052A (en) * | 2012-07-16 | 2012-11-14 | 中国南玻集团股份有限公司 | Device and method for deep processing of glass |
CN102785242A (en) * | 2012-08-27 | 2012-11-21 | 江苏嘉盛光伏科技有限公司 | Manipulator |
CN204993470U (en) * | 2015-07-13 | 2016-01-20 | 周明舜 | Mobile phone film production line |
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