CN105048754B - Brushless motor - Google Patents

Brushless motor Download PDF

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Publication number
CN105048754B
CN105048754B CN201510205836.XA CN201510205836A CN105048754B CN 105048754 B CN105048754 B CN 105048754B CN 201510205836 A CN201510205836 A CN 201510205836A CN 105048754 B CN105048754 B CN 105048754B
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coil
phase
connecting line
stator
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CN105048754A (en
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岩崎佑哉
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Mabuchi Motor Co Ltd
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Mabuchi Motor Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Windings For Motors And Generators (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

By the improvement to the coil in stator, small-sized and high torque (HT) brushless motor is realized.Brushless motor includes: stator, with cricoid stator core and in the inner circumferential side of stator core circumferentially successively the 1st~the 12nd tooth that sets;1st~the 12nd coil is wound in the 1st~the 12nd tooth respectively, and is connected by triangle;And rotor, it is arranged on the central part of stator.About the 1st~the 12nd coil, the coil of the 12nd, the 1st, the 6th and the 7th, which is sequentially connected in series, constitutes W phase, and the coil of the 8th, the 9th, the 2nd and the 3rd, which is sequentially connected in series, constitutes U phase, and the coil of the 4th, the 5th, the 10th and the 11st, which is sequentially connected in series, constitutes V phase;The adjacent mutual winding direction of out-phase coil is identical in configuration on tooth, and the mutual winding direction of adjacent in-phase coil is reverse.

Description

Brushless motor
Technical field
The present invention relates to brushless motors.
Background technique
In the past, motor by the driving source as various devices and product come using.For example, include printer and Power source including the power-assisteds of vehicles such as the office equipment such as duplicator, various household appliances, automobile and electric bicycle With being used on the way.Especially as the driving source of the high movable member of operating frequency, come from the viewpoint of durability and electrical noise It says and uses brushless motor sometimes.
One kind as brushless motor, it is known to inner-rotor type.It is configured with stator in peritrochanteric, it is more set by stator On a stator tooth, difference wound around coil.Have kinds of schemes to the method for multiple stator tooths difference wound around coil, such as discloses Coil is connected or the synchronous motor (referring to patent document 1) of star-like connection by triangle.
[citation]
[patent document]
[patent document 1] Japanese Unexamined Patent Application Publication 2012-517209 bulletin
Summary of the invention
(problems to be solved by the invention)
As above-mentioned one of synchronous motor, have by continuously connecting realize triangle connection construction, but With on the stator tooth of phase mutually separated, the quantity for connecting the connecting line of coil is more, needs to configure space or the bus of connecting line Substitutions of elements such as (bus bar).In addition, connecting line is not the generation for facilitating the magnetic force of stator, it is desirable to be reduced as far as.
The present invention is researched and developed in view of such situation, and its purpose is to provide a kind of changing for coil by stator The good technology to realize small-sized, high torque (HT) brushless motor.
(means for solving the problems)
The brushless motor of a scheme of the invention includes: stator, has cricoid stator core and the inner circumferential side in stator core The the 1st~the 12nd tooth circumferentially successively set;1st~the 12nd coil is wound in the 1st~the 12nd tooth respectively, and by triangle Connection;And rotor, it is arranged on the central part of stator.About the 1st~the 12nd coil, the coil of the 12nd, the 1st, the 6th and the 7th is gone here and there Connection connects and composes W phase, and the coil of the 8th, the 9th, the 2nd and the 3rd, which is connected in series, constitutes U phase, the coil quilt of the 4th, the 5th, the 10th and the 11st It is connected in series and constitutes V phase;In configuration on tooth, identical, the adjacent isopen of the adjacent mutual winding direction of out-phase coil It is reverse to enclose mutual winding direction.W phase has the 1st connecting line of the 1st coil and the 6th coil of connection.U phase has the 9th line of connection 2nd connecting line of circle and the 2nd coil.V phase has the 3rd connecting line of the 5th coil and the 10th coil of connection.
With this solution, the mutual connecting line of coil that connection mutually separates can be used in shorten.In addition, the last line and V of U phase The initial line of phase is drawn from adjacent coil, alternatively, the last line of V phase and the initial line of W phase are drawn from adjacent coil, alternatively, W The last line of phase and the initial line of U phase are drawn from adjacent coil, therefore the processing that coil is wound in the whole story line after each tooth is relatively held Easily, and connection also shortens.Therefore, the amount that can be reduced the coil of the non-generation for facilitating magnetic force can reduce coil resistance, and can subtract The configuration space of small coil.
1st~the 3rd connecting line may be configured to mutually disjoint the mode of fork.Insulating reliability can be sought as a result, It improves, it helps slimming, the miniaturization of motor.
1st~the 3rd connecting line can be configured in the outer edge of an end face in the axial ends face of stator core.1st connects Wiring and the 3rd connecting line can be configured in from axial and see a part overlapping and positions different in the axial direction.2nd connecting line With being indexed to the zigzag part of the top of the 1st connecting line from axial see from below the 3rd connecting line.Stator seen from above as a result, When the item number of connecting line that is overlapped become 2 hereinafter, facilitating the slimming of motor, miniaturization.
In addition, by any combination of the above constituent element, the form of expression of the invention in component, manufacturing method, system etc. Between transformed scheme, as technical solution of the present invention and effective.
(invention effect)
Through the invention, it is able to achieve small-sized, high torque (HT) brushless motor.
Detailed description of the invention
Fig. 1 is the overall perspective view of the brushless motor of the 1st embodiment.
Fig. 2 is the side view of the brushless motor of the 1st embodiment.
Fig. 3 is the exploded perspective view of the brushless motor of the 1st embodiment.
Fig. 4 is the top view of stator core.
Fig. 5 is the perspective view of stator.
Fig. 6 is the figure for schematically showing the triangle connection of the stator of present embodiment.
Fig. 7 is the figure for schematically showing the triangle connection of the stator of the 2nd embodiment.
(label declaration)
The 1st coil of C1, the 1st connecting line of F1, T1 tooth, the 2nd coil of C2, the 2nd connecting line of F2, the 3rd coil of C3, the connection of F3 the 3rd Line, the 4th coil of C4, the 5th coil of C5, the 6th coil of C6, the 7th coil of C7, the 8th coil of C8, the 9th coil of C9, the 10th coil of C10, The 11st coil of C11,12 rotors, the 12nd coil of C12,14 stators, the outer edge 14a, 36 stator cores.
Specific embodiment
Illustrate embodiments of the present invention referring to the drawings.Identical element is marked in the description of the drawings identical Label, and suitably the repetitive description thereof will be omitted.In addition, composition as described below is only to illustrate, not the scope of the present invention is carried out Certain is limited.It is illustrated by taking the brushless motor of inner-rotor type as an example below.
[the 1st embodiment]
(brushless motor)
Fig. 1 is the overall perspective view of the brushless motor of the 1st embodiment.Fig. 2 is the side of the brushless motor of the 1st embodiment View.Fig. 3 is the exploded perspective view of the brushless motor of the 1st embodiment.
The brushless motor (hereinafter sometimes referred to as " motor ") 10 of 1st embodiment includes: columned turn with magnet Son 12;There is the stator 14 for configuring the space of rotor 12 in central portion;Front cover 16;Outer cover body 18;And power supply 19.
Front cover 16 is the component of plate, hole 16a is formed in a manner of it can penetrate through rotary shaft 20 in centre, and in hole The recess portion 16b for keeping bearing 22 is formed near 16a.Also, front cover 16 is via the rotation of 22 supporting rotor 12 of bearing A part of axis 20.In addition, outer cover body 18 is cylindric component, it is formed in the centre of base portion 18a for holding shaft Hold the recess portion 18b of (not shown).Also, outer cover body 18 is via the other parts of the rotary shaft 20 of bearing supporting rotor 12.? In 1st embodiment, front cover 16 and outer cover body 18 constitute the receiving component for accommodating rotor 12 and stator 14.
(stator)
The construction of stator 14 will be illustrated next.Fig. 4 is the top view of stator core.Fig. 5 is the perspective view of stator 14.Fig. 4 institute The shape of the stator core shown is only to illustrate, and detail section is omitted.
Stator core 36 is the component of cylindric (ring-type), is laminated by the stator yoke 38 of multiple plates.In stator yoke 38 Inner circumferential side, circumferentially successively and 12 rooted tooth T1~T12 for setting are formed towards central place.
Insulator 40 is mounted on each tooth T1~T12.Then, it for each tooth T1~T12, is twined above insulator 40 respectively Around conductor (copper wire), form the 1st coil C12 of coil C1~the 12nd (referring to Fig. 5).Then, it is completed by such process Stator 14 central portion configure rotor 12.
Fig. 6 is the figure for schematically showing the triangle connection of the stator 14 of present embodiment.
The winding state of coil is described in detail referring to Fig. 5, Fig. 6.Connecting structure shown in fig. 6 is with nozzle-type (nozzle Type) the example that coil winding machine carries out.In addition, even if the U phase that swaps round, V phase, W phase, substantially and identical.Below for The case where being formed from the 12nd coil C12 is illustrated.
As shown in fig. 6, be used as W phase first, counterclockwise (CCW) form the 12nd coil C12, (CW) clockwise form the 1 coil C1 deasil forms the 6th coil C6 through the 1st connecting line F1, widdershins forms the 7th coil C7.Here, the 12nd line Circle C12, the 1st coil C1, the 6th coil C6 and the 7th coil C7 constitute the W phase being connected in series in the order.
After forming the 7th coil C7, the 8th coil C8 is then formed counterclockwise, forms the 9th coil C9 clockwise, is connected through the 2nd Wiring F2 forms the 2nd coil C2 clockwise, forms the 3rd coil C3 counterclockwise.Here, the 8th coil C8, the 9th coil C9, the 2nd line Circle C2 and the 3rd coil C3 constitutes the U phase being connected in series in the order.
After forming the 3rd coil C3, the 4th coil C4 is then formed counterclockwise, forms the 5th coil C5 clockwise, is connected through the 3rd Wiring F3 forms the 10th coil C10 clockwise, forms the 11st coil C11 counterclockwise.Here, the 4th coil C4, the 5th coil C5, 10 coil C10 and the 11st coil C11 constitute the V phase being connected in series in the order.Later, by the last line of initial line L1 and the V phase of W phase L2 is attached processing, forms triangle connection.
In addition, the coil direction wrapped around one another of adjacent out-phase (W phase and U phase, U phase and V phase, V phase and W phase) is identical , the coil direction wrapped around one another of adjacent same phase is reverse.
In this way, the continuous action that the 1st coil C12 of coil C1~the 12nd of the stator 14 of the 1st embodiment passes through coil winding machine And realize triangle connection.In addition, the mutual connecting line of the coil that connection can be made mutually to separate shortens in stator 14.In addition, The last line of U phase and the initial line of V phase are drawn from the identical between cog of adjacent windings, alternatively, the last line of V phase and the initial line of W phase by from The identical between cog of adjacent windings is drawn, alternatively, the last line of W phase and the initial line of U phase are drawn from the identical between cog of adjacent windings, therefore The processing of whole story line after coil to be wound in each tooth becomes easy, and connection also shortens.Therefore, it can be reduced the generation not to magnetic force The amount of helpful coil can reduce coil resistance, and can also reduce the configuration space of coil.That is, can be by stator Coil winding method improvement to realize small-sized, high torque (HT) brushless motor.
The mode of fork in addition, the 1st connecting line F3 of connecting line F1~the 3rd of present embodiment is configured to mutually disjoint. Connecting line will not contact each other as a result, can seek the raising of insulating reliability, and facilitate the slimming of motor, miniaturization.More Specifically, as shown in figure 5, the 1st~the 3rd connecting line F1~F3 by arc-shaped is configured at the both ends of the axial Ax of stator core 36 The outer edge 14a of the insulator of one end face in face.1st connecting line F1 and the 3rd connecting line F3 are configured in from one in terms of axial Ax It partly overlaps and positions different in the axial direction.Also, the 2nd connecting line F2 has from the axial lower section seen from the 3rd connecting line F3 It is indexed to the zigzag part F ' of the top of the 1st connecting line F1.As a result, seen from above stator when the item number of connecting line that is overlapped 2 Item is hereinafter, be also beneficial to the slimming of motor, miniaturization.
In addition, the back part (outer peripheral surface) in each insulator 40 is formed with the engaging portion of the movement for controlling each connecting line 40a.It as a result, can be in the fixed each connecting line in desired position.Especially the 2nd connecting line F2 of present embodiment, in zigzag part The front and back of F ' is supported from different directions by 2 engaging portion 40a, so that it is able to achieve the state with tension (tension), thus it is firm Admittedly be fixed on desired position.
[the 2nd embodiment]
Fig. 7 is the figure for schematically showing the triangle connection of the stator of the 2nd embodiment.Connecting structure shown in Fig. 7 It is the example carried out with flying fork type coil winding machine.It is illustrated below for the case where being initially formed from the 12nd coil C12.In addition, For composition in a same manner as in the first embodiment, suitably omit the description.
As shown in fig. 7, being used as W phase first, the 12nd coil C12 (CCW) is formed counterclockwise, then (CW) landform clockwise At the 1st coil C1, is deasil formed after being formed in the 1st connecting line F1 ' of an end surface side (upside of Fig. 7) for stator 6 coil C6 form the 7th coil C7 to another mistake hour hands.Here, the 12nd coil C12, the 1st coil C1, the 6th coil C6 and the 7th coil C7 constitutes the W phase being connected in series in the order.
After forming the 7th coil C7, the 8th coil C8 is then formed counterclockwise, then forms the 9th coil C9, warp clockwise The 2nd connecting line F2 ' for being formed in the other end surface side (downside of Fig. 7) of stator forms the 2nd coil C2 clockwise afterwards, then counterclockwise Form the 3rd coil C3.Connect here, the 8th coil C8, the 9th coil C9, the 2nd coil C2 and the 3rd coil C3 constitute series connection in the order The U phase connect.
After forming the 3rd coil C3, the 4th coil C4 is then formed counterclockwise, then forms the 5th coil C5, warp clockwise The 3rd connecting line F3 ' formed from the end face side of stator to other end side forms the 10th coil C10, another mistake clockwise afterwards Hour hands form the 11st coil C11.It is somebody's turn to do here, the 4th coil C4, the 5th coil C5, the 10th coil C10 and the 11st coil C11 constitute to press The V phase of sequential series connection.Then, processing is attached to the last line L2 of initial line L1 and the V phase of W phase, forms triangle connection.
The coil winding machine for using flying fork type like this, can also obtain function and effect in a same manner as in the first embodiment.
The brushless motor of embodiment as described above can be reduced the quantity of the non-connecting line for facilitating motor characteristic, moreover it is possible to contract Its short length.Therefore, because of the reduction of coiling (coil) resistance, electric efficiency is improved.Further, since the winding step of each phase Be likewise, therefore the deviation of the wire resistor value of each phase is less, facilitate the stabilisation of motor performance.In addition, due to that can will connect The quantity of wiring by total control of stator both ends surface side at 2 sections hereinafter, therefore the space for connecting and configuring connecting line become smaller, Also contribute to the slimming of motor entirety.In addition, useless electric wire can not needed when the processing of whole story line, with continuous wire-shaped At whole coils.No matter initial line and last line are all in identical position, therefore the connection processing after winding becomes in addition, which phase It is easy.By improvement winding construction, the coil for being wound in each tooth will not loosen, and be able to achieve the electricity for the high-quality that no electric wire loosens Machine.In addition, the brushless motor of embodiment does not need bus or the bindiny mechanism of complexity can be achieved with desired connecting structure.
Explanation can suitably utilize various brushless motors of the invention below.The outer diameter of the brushless motor of present embodiment is 30~140mm degree, preferably 35~85mm degree.In addition, the quantity of stator slot (tooth) is 12.The quantity of magnet preferably 10 or 14 It is a.In addition, the magnetic force of the interarea of magnet is in 8MGOe or more, preferably 10MGOe or more, more preferable 30MGOe or more.Rotor it is straight Diameter preferably 20~70mm degree.
The present invention is illustrated above by reference to the respective embodiments described above, but the present invention is not limited to the respective embodiments described above, By each embodiment composition it is appropriately combined or displacement after scheme be also contained in the present invention.Furthermore it is also possible to be based on ability The knowledge of field technique personnel suitably recombinates combination or processing sequence in each embodiment, and applies to each embodiment various The deformation such as design alteration, the embodiment for being applied such deformation may also be within the scope of the present invention.

Claims (3)

1. a kind of brushless motor characterized by comprising
Stator, with cricoid stator core and in the inner circumferential side of said stator core circumferentially successively the 1st~the 12nd tooth that sets,
1st~the 12nd coil is wound in above-mentioned 1st~the 12nd tooth respectively, and is connected by triangle, and
Rotor is arranged on the central portion of said stator;
About above-mentioned 1st~the 12nd coil,
The coil of above-mentioned 12nd, the 1st, the 6th and the 7th, which is successively connected in series, constitutes W phase,
The coil of above-mentioned 8th, the 9th, the 2nd and the 3rd, which is successively connected in series, constitutes U phase,
The coil of above-mentioned 4th, the 5th, the 10th and the 11st, which is successively connected in series, constitutes V phase,
The mutual winding direction of out-phase coil in the configuration on above-mentioned tooth, adjacent is identical,
The mutual winding direction of adjacent in-phase coil is reverse;
Above-mentioned W phase has the 1st connecting line for connecting above-mentioned 1st coil and above-mentioned 6th coil, and the setting of the 1st connecting line is from upper It states between the 12nd coil and above-mentioned 1st coil between above-mentioned 6th coil and above-mentioned 7th coil;
Above-mentioned U phase has the 2nd connecting line for connecting above-mentioned 9th coil and above-mentioned 2nd coil, and the setting of the 2nd connecting line is from upper It states between the 8th coil and above-mentioned 9th coil between above-mentioned 2nd coil and above-mentioned 3rd coil;
Above-mentioned V phase has the 3rd connecting line for connecting above-mentioned 5th coil and above-mentioned 10th coil, and the setting of the 3rd connecting line is from upper It states between the 4th coil and above-mentioned 5th coil between above-mentioned 10th coil and above-mentioned 11st coil;
Above-mentioned 1st~the 3rd connecting line is configured in an axial end surface side for said stator core, and above-mentioned fixed seen from above The item number for the connecting line that the period of the day from 11 p.m. to 1 a.m is overlapped is at 2 or less;
The initial line of above-mentioned W phase and the last line of above-mentioned V phase are drawn from the identical between cog between adjacent coil, in said stator An axial end surface side for core is connected,
The initial line of above-mentioned V phase and the last line of above-mentioned U phase are drawn from the identical between cog between adjacent coil, in said stator An axial end surface side for core is connected,
The initial line of above-mentioned U phase and the last line of above-mentioned W phase are drawn from the identical between cog between adjacent coil, in said stator An axial end surface side for core is connected;
Above-mentioned 1st~the 3rd connecting line is configured to mutually disjoint the form of fork, and is configured in axial the two of said stator core The outer edge of one end face of end face;
Above-mentioned 1st connecting line and above-mentioned 3rd connecting line are configured in from axial and see a part overlapping and positions different in the axial direction It sets;
Above-mentioned 2nd connecting line, which has, sees from below above-mentioned 3rd connecting line the top for being indexed to above-mentioned 1st connecting line from axial direction Zigzag part.
2. brushless motor as described in claim 1, which is characterized in that
Above-mentioned brushless motor further includes the insulator being mounted in said stator;
Above-mentioned 1st~the 3rd connecting line is configured in the outer edge of an axial end face for said stator core;
Above-mentioned insulator have above-mentioned 2nd connecting line is carried out from different directions before and after above-mentioned zigzag part it is locking multiple Engaging portion.
3. a kind of brushless motor characterized by comprising
Stator, with cricoid stator core and in the inner circumferential side of said stator core circumferentially successively the 1st~the 12nd tooth that sets,
1st~the 12nd coil is wound in above-mentioned 1st~the 12nd tooth respectively, and is connected by triangle, and
Rotor is arranged on the central portion of said stator;
About above-mentioned 1st~the 12nd coil,
The coil of above-mentioned 12nd, the 1st, the 6th and the 7th, which is connected in series, constitutes W phase,
The coil of above-mentioned 8th, the 9th, the 2nd and the 3rd, which is connected in series, constitutes U phase,
The coil of above-mentioned 4th, the 5th, the 10th and the 11st, which is connected in series, constitutes V phase,
The mutual winding direction of out-phase coil in the configuration on above-mentioned tooth, adjacent is identical,
The mutual winding direction of adjacent in-phase coil is reverse;
Above-mentioned W phase has the 1st connecting line for connecting above-mentioned 1st coil and above-mentioned 6th coil;
Above-mentioned U phase has the 2nd connecting line for connecting above-mentioned 9th coil and above-mentioned 2nd coil;
Above-mentioned V phase has the 3rd connecting line for connecting above-mentioned 5th coil and above-mentioned 10th coil;
Above-mentioned 1st~the 3rd connecting line is configured in an end face or other end in the axial ends face of said stator core, and The item number for the connecting line being overlapped when said stator seen from above is at 2 or less;
Above-mentioned 1st~the 3rd connecting line is configured to mutually disjoint the form of fork;
Above-mentioned 1st connecting line is configured in the outer edge of an end face in the axial ends face of said stator core;
Above-mentioned 2nd connecting line is configured in the outer edge of another end face in the axial ends face of said stator core;
Above-mentioned 3rd connecting line is formed as from the outer edge of an end face in the axial ends face of said stator core towards another end The outer edge in face.
CN201510205836.XA 2014-04-28 2015-04-27 Brushless motor Active CN105048754B (en)

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