CN105041142B - A kind of preparation method of aerogel thermal insulation glass - Google Patents
A kind of preparation method of aerogel thermal insulation glass Download PDFInfo
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- CN105041142B CN105041142B CN201510561437.7A CN201510561437A CN105041142B CN 105041142 B CN105041142 B CN 105041142B CN 201510561437 A CN201510561437 A CN 201510561437A CN 105041142 B CN105041142 B CN 105041142B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/249—Glazing, e.g. vacuum glazing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/22—Glazing, e.g. vaccum glazing
Abstract
The present invention proposes a kind of preparation method of aerogel thermal insulation glass, and it comprises the following steps：(1) it the making of glass cavity, two blocks of glass will at least be arranged on outer gimbal support, and the cavity of at least one opening is formed between outer gimbal support and glass；(2) filler, aerogel particle is added in cavity；(3) edge sealing, open cavity is sealed with outer gimbal support；(4) vacuumize, vacuumize process is carried out to cavity by vacuum extractor；(5) seal, the surrounding of aerogel thermal insulation glass is subjected to encapsulation process with fluid sealant.Aerogel thermal insulation glass disclosed by the invention has preferable thermal insulation and translucency, suitable for fields such as green building and door and window, cladding glass and the lighting roofs of super low energy consumption building and nearly zero energy consumption building.
Description
Technical field
The present invention relates to glass making techniques field, more particularly to a kind of preparation method of aerogel thermal insulation glass.
Background technology
Glass is that a kind of transparency, intensity and hardness are all very high, air-locked material, and glass is in surroundings in chemistry
Inertia, it will not also be worked with biology, so, purposes is very extensive.It is used for the glass of building in the prior art, mainly uses
To close, daylighting, insulation.But in the winter of cold district, the heat insulation effect of glass is unsatisfactory, and in hot-summer and cold-winter area or
The summer of hot summer and warm winter region, the effect of heat insulation of glass are also undesirable.Simultaneously with China's rapid development of economy, people are to life
The requirement more and more higher of bioplasm amount, building doors and windows, glass curtain wall are increasing, cause to hand over by the heat of door and window, glass curtain wall
The proportion changed in building exchanges with outside heat is increasing.In order to reduce the heat exchange by glass door and window curtain wall, closely
Many heat insulation glass are developed both at home and abroad over year, and it mainly there are three kinds by structure, and (1) is by two layers or multilayer simple glass group
Into double glazing；(2) double glazing formed by being coated with low-radiation film coated glass；(3) by being pumped into negative pressure group among double glazing
Into vacuum glass.The double glazing that wherein heat reflection plated film or low-emission coated (low-E) glass are formed is current energy-conservation glass
The main product of glass.Heat-reflection coated glass and low radiation coated glass can prevent sunshine from entering to greatest extent in summer
Interior, and stop the far infrared radiation from outdoor to greatest extent.But in the winter that needs are warmed oneself, the outer heat energy of air lock enters to enter the room
It is interior obviously outdated, and influence the transmitance of visible ray.Vacuum glass is because of reasons such as security and service lifes, on a large scale
Using the time of still needing.Therefore it is badly in need of a kind of heat insulation glass with preferable thermal insulation and translucency of exploitation.
The content of the invention
The technical problem to be solved in the present invention is：A kind of preparation method of aerogel thermal insulation glass, the preparation are provided
The heat insulation glass that method is produced has preferable thermal insulation and translucency, can be widely used in green building and ultralow
The fields such as door and window, cladding glass and the lighting roof that energy consumption is built and nearly zero energy consumption is built.
What the solution of the present invention was realized in：A kind of preparation method of aerogel thermal insulation glass, including with
Lower step：
(1) making of glass cavity, at least two blocks of glass are arranged on outer gimbal support, and outer gimbal support and glass it
Between formed at least one opening cavity；
(2) filler, aerogel particle is added in cavity；
(3) edge sealing, open cavity is sealed with outer gimbal support；
(4) vacuumize, vacuumize process is carried out to cavity by vacuum extractor；
(5) seal, the surrounding of aerogel thermal insulation glass is subjected to encapsulation process with fluid sealant.
In this way, by above-mentioned steps, can obtain it is a kind of by least two blocks of glass as housing, glass marginal end portion also
With outer gimbal support, outer gimbal support is forming the blind end of sealing cavity, meanwhile, it is alternatively arranged as the aerogel thermal insulation glass
The Edge Enhancement skeleton of glass, glass subtle flow can be effectively prevented, moreover, being provided with aerogel particle in sealing cavity and cavity
Aerogel thermal insulation glass, this aerogel thermal insulation glass because wherein set aeroge be graininess, because
And there is good light scattering property, there is very excellent barrier property in terms of radiation thermal conduction, meanwhile, because of this airsetting
Glue heat insulation glass chamber portion has carried out encapsulation process, and making it, air and vapor will not enter sky in use
Intracavitary portion, it is not easy to form dew condensation phenomenon, be additionally, since the very thin Specific surface area of aeroge and effectively limit local heat
The propagation excited, nanometer micropore hole inhibit effect of the gas molecule to heat transfer, the refractive index of silica-based aerogel close to l, and
And sunshine can effectively be passed through, and prevent the red of environment temperature up to more than 100 to infrared and visible ray the ratio between coefficient of burying in oblivion
Outer heat radiation, therefore, not only there is good radiation thermal conduction to hinder using aerogel thermal insulation glass made from the above method
Separating performance, while also possess good convection current heat transfer barrier property.
Another technical scheme of the present invention is on above-mentioned basis, and in the filler step, in addition to vibration is close
Real processing step, vibratory compaction processing step are specially when aerogel particle is added in cavity, using vibratory compaction device pair
Aerogel particle carries out vibratory compaction processing.In this way, the vibration by vibratory compaction device so that space between aerogel particle
Uniformly, it can prevent particle is aerial to cause the situation that space is uneven, cavity filler is discontented to occur, moreover, while filler
Vibration, be advantageous to the acceleration filling of aerogel particle, prevent the situation that charging aperture blocks from occurring.
Another technical scheme of the present invention is on such scheme basis, after the filler step, in addition to vibration
Closely knit processing step, vibratory compaction processing step are specially after aerogel particle is added in cavity, using vibratory compaction device
Vibratory compaction processing is carried out to aerogel particle.In this way, the vibration by vibratory compaction device so that empty between aerogel particle
Gap is uniform, can prevent particle is aerial to cause the situation that space is uneven, cavity filler is discontented to occur.
Another technical scheme of the present invention is that on such scheme basis the vibratory compaction device is mechanically to shake
One or more in dynamic device, Pneumatic vibrator, hydraulic type vibratory device, ultrasonic activation or electromagnetic vibrator.In this way, shake
The diversity of dynamic compacting apparatus facilitate manufacture be equipment selection, select to close according to different Oscillation Amplitude and frequency
Suitable vibrator, be advantageous to popularization and application and reduce cost.
The present invention another technical scheme be on such scheme basis, the vibration mode of the vibratory compaction device
For rectilinear or horizontal or combined type.In this way, when using vertical filling, rectilinear or combined vibrating can be used,
The acceleration for being advantageous to aerogel particle flows into, and when being manufactured by the way of glass plate is horizontal positioned, then preferably use level
Formula or combined vibrating, it is levelling, closely knit to be advantageous to aerogel particle.
The present invention another technical scheme be it is above-mentioned basis on, the preparation of described aerogel thermal insulation glass
Method, before the making step of the glass cavity, in addition to outer gimbal support tongue processing step, the outer gimbal support tongue
Processing step is specially to add drier in outer gimbal support tongue.In this way, after adding drier in outer gimbal support tongue, do
Drying prescription can continuously adsorb the vapor entered in use in glass closed cavity, it is not easily formed knot in use
Reveal phenomenon, fully ensure that the quality of aerogel thermal insulation glass.
The present invention another technical scheme be on such scheme basis, described aerogel thermal insulation glass
Preparation method, before the making step of the glass cavity, in addition to outer gimbal support tongue processing step, the outer gimbal support
Tongue processing step is specially to fill insulation material in outer gimbal support tongue.In this way, insulation is filled in outer gimbal support tongue
After material, weakened heat bridge effect of the outer gimbal support tongue in heat transfer process, the heat-insulating capability of outer gimbal support tongue
It is greatly improved, correspondingly improves the heat-proof quality of aerogel thermal insulation glass.
The present invention another technical scheme be on such scheme basis, described aerogel thermal insulation glass
Preparation method, before the making step of the glass cavity, in addition to outer gimbal support tongue processing step, the outer gimbal support
Tongue processing step is specially in outer gimbal support tongue outer cladding insulation material or one layer of the surface recombination in outer gimbal support tongue
Gas barrier film.In this way, heat of the outer gimbal support tongue in heat transfer process can be made in outer gimbal support tongue outer cladding insulation material
Bridge effect is weakened, and the heat-insulating capability of outer gimbal support tongue is greatly improved, and correspondingly improves aerogel heat-proof guarantor
The heat-proof quality of warm glass.After one layer of gas barrier film of surface recombination of outer gimbal support tongue, air during use can be obstructed
In water vapour and gas entered by fluid sealant and outer gimbal support tongue inside outer gimbal support tongue and in glass cavity, protecting
While having demonstrate,proved drier service life in outer gimbal support tongue, it also ensure that the structure of aeroge and performance are not between glass cavity
It is impacted.
The present invention another technical scheme be on such scheme basis, described aerogel thermal insulation glass
Preparation method, the insulation material are aeroge.In this way, using insulation material of the aeroge as outer gimbal support tongue, it is described
Heat bridge effect between the two sides of aerogel thermal insulation glass is very weak, further increases aerogel thermal insulation glass
Heat-proof quality.
The present invention another technical scheme be on such scheme basis, described aerogel thermal insulation glass
Preparation method, the fluid sealant are bi-component polysulfide fluid sealant or bi-component silicone fluid sealant.It is in this way, close using two-component polysulfide
Sealing or bi-component silicone fluid sealant, the completion of sealing step rapid curing, the performance that is bonded and sealed can be made more preferable, reduce aeroge
The entrance of a small amount of air during heat insulation glass edge sealing, while further ensure that the sealing of glass.
The present invention another technical scheme be on such scheme basis, will at least two pieces with glue in step (1)
Glass is arranged on outer gimbal support and forms at least one closed cavity, is provided with the closed cavity and is attached thereto logical charging
Device and vacuum extractor, in the step (2), during filler, while vacuumized and vibratory compaction processing；Filler is complete
Cheng Hou, feeding port and vacuum orifice are closed, then, aerogel thermal insulation glass surrounding carries out encapsulation process with fluid sealant and produced
To aerogel thermal insulation glass.In this way, the cavity of affiliated aerogel thermal insulation inside glass is after vacuumizing, inside it
Drying property obtained sufficient guarantee, meanwhile, because negative pressure be present, two blocks of glass clamp outer gimbal support closely knit, can prevent
Air or vapor enter in cavity, avoid dew condensation phenomenon；And by forming vacuum layer between glass, glass can be reduced
Heat transfer in cavity, further increase the performances such as heat-insulation and heat-preservation and the sound insulation of aerogel thermal insulation glass.
The present invention another technical scheme be on such scheme basis, described aerogel thermal insulation glass
Preparation method, step (3) described edge sealing, it is in atmospheric environment, with glue by cavities seals, presets and vacuumize on the cavity
Valve；Also include vacuum step after step (3) and before step (4).In this way, in affiliated aerogel thermal insulation glass
For the cavity in portion after vacuumizing, its internal drying property has obtained sufficient guarantee, meanwhile, because negative pressure, two pieces of glass be present
Glass clamps outer gimbal support closely knit, can prevent air or vapor from entering in cavity, avoid dew condensation phenomenon；And by glass
Vacuum layer is formed between glass, the heat transfer in glass cavity can be reduced, further increase aerogel thermal insulation glass every
The performance such as heat insulation and sound insulation.
The present invention another technical scheme be on such scheme basis, described aerogel thermal insulation glass
Preparation method, after the vacuum step, in addition to inert gas addition step, vacuumize valve specifically by described
Inert gas is added to the cavity.So, by adding inert gas between glass, the heat transfer of aeroge glass can be reduced
The performance such as coefficient, the further heat-insulation and heat-preservation for improving glass, sound insulation, Anti-dew.In this way, in aerogel thermal insulation inside glass
Cavity in be filled with inert gas after, reduce cavity external and internal pressure difference, can reduce because the cold and hot temperature difference cause glass plate from
Quick-fried security incident probability；And inert gas is added between glass, the heat in aerogel thermal insulation glass cavity can be reduced
Transmit, further the performance such as the heat-insulation and heat-preservation of raising glass, sound insulation, Anti-dew.
The present invention another technical scheme be on such scheme basis, described aerogel thermal insulation glass
Preparation method, wherein, the outer gimbal support is convex shape structure, huge character form structure, inverted T-type structure or E type structures.In this way, institute
It is convex shape structure, huge character form structure, inverted T-type structure or E type structures to state outer gimbal support, can be applicable different heat-insulation and heat-preservation glass
Glass structure, expand application.
Another technical scheme of the present invention is that on such scheme basis the filler step is specifically, by airsetting
Offset plate piece is inserted in cavity.This aerogel thermal insulation glass because wherein set aeroge plate to be overall, thus
With good light transmission, can fully meet printing opacity view glass curtain wall or door glass in terms of light transmittance will
Ask.
Another technical scheme of the present invention is that on such scheme basis the aeroge plate is by transparent plastic
Diaphragm seal set encapsulates silica aerogel particles the laminated structure of composition.In this way, the aeroge plate not only has
Good light transmission and shading performance, and can be with by silica aerogel particles encapsulation with transparent plastic film sealing shroud
Avoid the aerogel particle caused by glass breaking from being scattered, and can not recycling the problem of.
Another technical scheme of the present invention is on such scheme basis, pre- on the transparent plastic film sealing shroud
Leave at least one feeding port and/or bleeding point.In this way, can be easily from feeding port and/or bleeding point to aeroge plate
It is filled silica aerogel particles or carries out pumping process, improves operating efficiency.
Another technical scheme of the present invention is on such scheme basis, before the filler step, in advance to saturating
Bright plastic sheeting sealing shroud carries out vacuumize process.In this way, after carrying out vacuumize process to transparent plastic film sealing shroud, in it
The drying property in portion has obtained sufficient guarantee, meanwhile, because negative pressure be present, transparent plastic film sealing shroud compresses its internal filling
Silica aerogel particles, can prevent air or vapor from entering wherein, avoid dew condensation phenomenon；Alternatively, it is also possible to
The heat transfer of aeroge plate is reduced, further increases the performances such as heat-insulation and heat-preservation and the sound insulation of aerogel thermal insulation glass.
Another technical scheme of the present invention is on such scheme basis, in the filler step, while to transparent
Plastic sheeting sealing shroud carries out vacuumize process.In this way, after carrying out vacuumize process to transparent plastic film sealing shroud, inside it
Drying property obtained sufficient guarantee, meanwhile, because negative pressure be present, transparent plastic film sealing shroud compresses its internal filling
Silica aerogel particles, it can prevent air or vapor from entering wherein, avoid dew condensation phenomenon；Alternatively, it is also possible to drop
The heat transfer of low aeroge plate, further increases the performances such as heat-insulation and heat-preservation and the sound insulation of aerogel thermal insulation glass.
Another technical scheme of the present invention is on such scheme basis, after the filler step, then to transparent modeling
Expect that diaphragm seal set carries out vacuumize process.In this way, after carrying out vacuumize process to transparent plastic film sealing shroud, its inside
Drying property has obtained sufficient guarantee, meanwhile, because negative pressure be present, transparent plastic film sealing shroud compresses the two of its internal filling
Silica aerogel particles, it can prevent air or vapor from entering wherein, avoid dew condensation phenomenon；Alternatively, it is also possible to reduce
The heat transfer of aeroge plate, further increase the performances such as heat-insulation and heat-preservation and the sound insulation of aerogel thermal insulation glass.
Another technical scheme of the present invention is on such scheme basis, is carried out to transparent plastic film sealing shroud
After vacuumize process, in addition to pass through the step of bleeding point is to transparent plastic film sealing shroud addition inert gas.
In this way, after being filled with inert gas in transparent plastic film sealing shroud, the external and internal pressure of transparent plastic film sealing shroud is reduced
Difference, the security incident of the glass self-explosion caused by the cold and hot temperature difference causes transparent plastic film sealing shroud Volume Changes can be reduced
Probability；And inert gas is added in transparent plastic film sealing shroud, it can reduce in aerogel thermal insulation glass cavity
The performance such as heat transfer, the further heat-insulation and heat-preservation for improving glass, sound insulation, Anti-dew.
Brief description of the drawings
The accompanying drawing for forming the part of the present invention is used for providing a further understanding of the present invention, schematic reality of the invention
Apply example and its illustrate to be used to explain the present invention, do not form inappropriate limitation of the present invention.
Fig. 1 is the flow chart of the preparation method for the aerogel thermal insulation glass that a kind of embodiment of this programme is related to；
Fig. 2 is the profile for the aerogel thermal insulation glass that a kind of embodiment of this programme is related to.
Wherein：
1 is glass；2 be aerogel particle；3 be butyl rubber；4 be outer gimbal support；
5 be fluid sealant.
Embodiment
The present invention will be described in detail below in conjunction with the accompanying drawings, and the description of this part is only exemplary and explanatory, should not
There is any restriction effect to protection scope of the present invention.In addition, description of the those skilled in the art according to this document, can be right
Feature in this document in embodiment and in different embodiments carries out respective combination.
The embodiment of the present invention is as follows, as shown in figure 1, a kind of preparation method of aerogel thermal insulation glass, including it is following
Step：
(1) making of glass cavity, at least two blocks of glass 1 will be arranged on outer gimbal support 4, and in outer gimbal support 4 and glass
The cavity of at least one opening is formed between glass 1；
(2) filler, aerogel particle 2 is added in cavity；
(3) edge sealing, open cavity is sealed with outer gimbal support 4；
(4) vacuumize, vacuumize process is carried out to cavity by vacuum extractor；
(5) seal, the surrounding of aerogel thermal insulation glass is subjected to encapsulation process with fluid sealant 5.
In this way, as shown in Fig. 2 by above-mentioned steps, it can obtain one kind and be used as housing by least two blocks of glass 1, in glass 1
Marginal end portion also there is outer gimbal support 4, outer gimbal support 4 is forming the blind end of sealing cavity, meanwhile, be alternatively arranged as the gas
The Edge Enhancement skeleton of gel heat-insulation heat insulation glass, glass subtle flow can be effectively prevented, moreover, being set in sealing cavity and cavity
The aerogel thermal insulation glass of aerogel particle is equipped with, this aerogel thermal insulation glass is because of wherein set airsetting
Glue is graininess, thus has good light scattering property, has very excellent barrier property in terms of radiation thermal conduction, together
When, because this aerogel thermal insulation glass chamber portion has carried out encapsulation process, the aerogel thermal insulation inside glass
Cavity after vacuumizing, its internal drying property has obtained sufficient guarantee, meanwhile, because negative pressure, two blocks of glass be present
It is closely knit that outer gimbal support clamping will be sealed, can prevent air or vapor from entering in cavity, avoid dew condensation phenomenon, moreover, by
The propagation of local thermal excitation is effectively limit in the very thin Specific surface area of aeroge, nanometer micropore hole inhibits gas point
Effect of the son to heat transfer, the refractive index of silica-based aerogel reach close to l, and to infrared and visible ray the ratio between coefficient of burying in oblivion
More than 100, sunshine can be effectively passed through, and the infrared emanation of environment temperature is prevented, therefore, using made from the above method
Aerogel thermal insulation glass not only has good radiation thermal conduction barrier property, while also possesses good convection current heat transfer
Barrier property.
On the basis of above-described embodiment, in another embodiment of the present invention, in the filler step, it can also include shaking
Closely knit processing step is moved, vibratory compaction processing step is specially when aerogel particle is added in cavity, to be filled using vibratory compaction
Put and vibratory compaction processing is carried out to aerogel particle.In this way, the vibration by vibratory compaction device so that between aerogel particle
Space is uniform, can prevent particle is aerial to cause the situation that space is uneven, cavity filler is discontented to occur, moreover, in filler
Vibrate simultaneously, be advantageous to the acceleration filling of aerogel particle, prevent the situation that charging aperture blocks from occurring.
On the basis of above-described embodiment, in another embodiment of the present invention, after the filler step, vibration can also be included
Closely knit processing step, vibratory compaction processing step are specially after aerogel particle is added in cavity, using vibratory compaction device
Vibratory compaction processing is carried out to aerogel particle.In this way, the vibration by vibratory compaction device so that empty between aerogel particle
Gap is uniform, can prevent particle is aerial to cause the situation that space is uneven, cavity filler is discontented to occur.
On the basis of above-described embodiment, in another embodiment of the present invention, the vibratory compaction device can be mechanical
One or more in vibrator, Pneumatic vibrator, hydraulic type vibratory device, ultrasonic activation or electromagnetic vibrator.In this way,
The diversity of vibratory compaction device facilitate manufacture be equipment selection, selected according to different Oscillation Amplitude and intensity
Suitable vibrator, be advantageous to popularization and application and reduce cost.
On the basis of above-described embodiment, in another embodiment of the present invention, the vibration mode of the vibratory compaction device can
Think rectilinear or horizontal or combined type.In this way, when using vertical filling, can be shaken using rectilinear or combined type
Dynamic, the acceleration for being advantageous to aerogel particle flows into, and when being manufactured by the way of glass plate is horizontal positioned, then preferably use water
Flat or combined vibrating, it is levelling, closely knit to be advantageous to aerogel particle.
On the basis of above-described embodiment, in another embodiment of the present invention, the system of described aerogel thermal insulation glass
Preparation Method, before the making step of the glass cavity, the tongue processing step of outer gimbal support, the housing can also be included
The tongue processing step of support is specially to add drier in the tongue of outer gimbal support.In this way, in the tongue of outer gimbal support
After adding drier, drier can continuously adsorb the vapor entered in use in glass closed cavity, use it
Dew condensation phenomenon is not easily formed in journey, has fully ensured that the quality of aerogel thermal insulation glass.
On the basis of above-described embodiment, in another embodiment of the present invention, the system of described aerogel thermal insulation glass
Preparation Method, before the making step of the glass cavity, the tongue processing step of outer gimbal support, the housing can also be included
The tongue processing step of support is specially to fill insulation material in the tongue of outer gimbal support.In this way, in the tongue of outer gimbal support
After interior filling insulation material, weakened heat bridge effect of the tongue of outer gimbal support in heat transfer process, outer gimbal support tongue
The heat-insulating capability in portion is greatly improved, and correspondingly improves the heat-proof quality of aerogel thermal insulation glass.
On the basis of above-described embodiment, in another embodiment of the present invention, the system of described aerogel thermal insulation glass
Preparation Method, before the making step of the glass cavity, outer gimbal support tongue processing step, the housing branch can also be included
Frame tongue processing step is specially in outer gimbal support tongue outer cladding insulation material or the surface recombination one in outer gimbal support tongue
Layer gas barrier film.In this way, outer gimbal support tongue can be made in heat transfer process in outer gimbal support tongue outer cladding insulation material
Heat bridge effect is weakened, and the heat-insulating capability of outer gimbal support tongue is greatly improved, and correspondingly improves aerogel heat-proof
The heat-proof quality of heat insulation glass.After one layer of gas barrier film of surface recombination of outer gimbal support tongue, it can obstruct hollow using process
Water vapour and gas in gas are entered inside outer gimbal support tongue and in glass cavity by fluid sealant and outer gimbal support tongue,
While ensure that drier service life in outer gimbal support tongue, the structure and performance of aeroge between glass cavity also ensure that
It is unaffected.
On the basis of above-described embodiment, in another embodiment of the present invention, the system of described aerogel thermal insulation glass
Preparation Method, the insulation material can be aeroge.In this way, using insulation material of the aeroge as outer gimbal support tongue, institute
The heat bridge effect stated between the two sides of aerogel thermal insulation glass is very weak, further increases aerogel thermal insulation glass
The heat-proof quality of glass.
On the basis of above-described embodiment, in another embodiment of the present invention, the system of described aerogel thermal insulation glass
Preparation Method, the fluid sealant can be bi-component polysulfide fluid sealant or bi-component silicone fluid sealant.In this way, using two-component polysulfide
Fluid sealant or bi-component silicone fluid sealant, the completion of sealing step rapid curing, the performance that is bonded and sealed can be made more preferable, reduce airsetting
The entrance of a small amount of air during glue heat insulation glass edge sealing, while further ensure that the sealing of glass.
On the basis of above-described embodiment, in another embodiment of the present invention, the system of described aerogel thermal insulation glass
Preparation Method, step (3) described edge sealing, can be in atmospheric environment, with glue by cavities seals, preset on the cavity take out it is true
Air mouth；Also include vacuum step after step (3) and before step (4).In this way, affiliated aerogel thermal insulation glass
For internal cavity after vacuumizing, its internal drying property has obtained sufficient guarantee, meanwhile, because negative pressure be present, two pieces
Glass clamps outer gimbal support closely knit, can prevent air or vapor from entering in cavity, avoid dew condensation phenomenon；And by
Vacuum layer is formed between glass, the heat transfer in glass cavity can be reduced, further increases aerogel thermal insulation glass
The performance such as heat-insulation and heat-preservation and sound insulation.
On the basis of above-described embodiment, in another embodiment of the present invention, the system of described aerogel thermal insulation glass
Preparation Method, after the vacuum step, inert gas addition step can also be included, gas is vacuumized specifically by described
Mouth adds inert gas to the cavity.So, by adding inert gas between glass, the biography of aeroge glass can be reduced
The performance such as hot coefficient, the further heat-insulation and heat-preservation for improving glass, sound insulation, Anti-dew.In this way, in aerogel thermal insulation glass
After being filled with inert gas in the cavity in portion, cavity external and internal pressure difference is reduced, can be reduced because the cold and hot temperature difference causes glass plate
The security incident probability of self-destruction；And inert gas is added between glass, it can reduce in aerogel thermal insulation glass cavity
The performance such as heat transfer, the further heat-insulation and heat-preservation for improving glass, sound insulation, Anti-dew.
On the basis of above-described embodiment, in another embodiment of the present invention, the system of described aerogel thermal insulation glass
Preparation Method, wherein, the outer gimbal support is convex shape structure, huge character form structure, inverted T-type structure or E type structures.It is in this way, described
Outer gimbal support is convex shape structure, huge character form structure, inverted T-type structure or E type structures, can be applicable different heat insulation glass
Structure, expand application.
On the basis of above-described embodiment, in another embodiment of the present invention, a kind of preparation of aerogel thermal insulation glass
Method, comprise the following steps：Silica aerogel material is filled in the tongue of outer gimbal support, with butyl rubber 3 by two pieces of glass
An open cavity is made with the gluing of outer gimbal support 4 in glass 1, and aerogel particle 2 is inserted in cavity；In atmospheric environment, fourth is used
Cavities seals are preset and vacuumize valve, then cavity vacuumized, closure is taken out by base rubber 3 and outer gimbal support 4 on cavity
Vacuum valve, the surrounding of aerogel thermal insulation glass is finally subjected to encapsulation process with fluid sealant 5.
On the basis of above-described embodiment, in another embodiment of the present invention, a kind of preparation of aerogel thermal insulation glass
Method, comprise the following steps：In the tongue outer cladding silica aerogel material of outer gimbal support, with butyl rubber 3 by two pieces of glass
An open cavity is made with outer gimbal support gluing in glass 1, and aerogel particle 2 is inserted in cavity；In atmospheric environment, butyl is used
Cavities seals are preset and vacuumize valve, then cavity is vacuumized, then passed through by glue 3 and outer gimbal support on cavity
Vacuumize valve and be filled with inert gas, closure vacuumizes valve, finally by the surrounding bi-component of aerogel thermal insulation glass
Silicone sealant carries out encapsulation process.
On the basis of above-described embodiment, in another embodiment of the present invention, a kind of preparation of aerogel thermal insulation glass
Method, comprise the following steps：Silica aerogel material is filled in outer gimbal support tongue, with butyl rubber 3 by two blocks of glass 1
An open cavity is made with outer gimbal support gluing, aerogel particle 2 is inserted in cavity；In vacuum environment, with butyl rubber 3
With outer gimbal support by cavities seals, finally the surrounding of aerogel thermal insulation glass is sealed with bi-component silicone fluid sealant
Processing.
On the basis of above-described embodiment, in another embodiment of the present invention, a kind of preparation of aerogel thermal insulation glass
Method, comprise the following steps：In outer gimbal support tongue outer cladding silica aerogel material, with butyl rubber 3 by two blocks of glass 1
An open cavity is made with outer gimbal support gluing, aerogel particle 2 is inserted in cavity；In vacuum environment, with butyl rubber 3
With outer gimbal support 4 by cavities seals, finally the surrounding of aerogel thermal insulation glass is carried out with bi-component silicone fluid sealant close
Envelope processing.
On the basis of above-described embodiment, in another embodiment of the present invention, a kind of preparation of aerogel thermal insulation glass
Method, comprise the following steps：Silica aerogel material is filled in outer gimbal support tongue, with butyl rubber 3 by three blocks of glass 1
Two open cavities are made with outer gimbal support gluing, two pieces of aerogel particles 2 are respectively implanted in cavity；In atmospheric environment,
With butyl rubber 3 and outer gimbal support by cavities seals, preset on cavity and vacuumize valve, then cavity is vacuumized, sealed
It is stifled to vacuumize valve, the surrounding of aerogel thermal insulation glass is finally subjected to encapsulation process with bi-component silicone fluid sealant.
On the basis of above-described embodiment, in another embodiment of the present invention, a kind of preparation of aerogel thermal insulation glass
Method, comprise the following steps：In outer gimbal support tongue outer cladding silica aerogel material, with butyl rubber 3 by three blocks of glass 1
Two open cavities are made with outer gimbal support gluing, two pieces of aerogel particles 2 are respectively implanted in cavity；In vacuum environment,
With butyl rubber 3 and outer gimbal support by cavities seals, finally the surrounding of aerogel thermal insulation glass is sealed with bi-component silicone
Glue carries out encapsulation process.
On the basis of above-described embodiment, in another embodiment of the present invention, the filler step is specifically, by aerogel plate
Piece is inserted in cavity.This aerogel thermal insulation glass is because wherein set aeroge plate is entirety, thus is had
Good light transmission, the requirement of printing opacity view glass curtain wall or door glass can be fully met in terms of light transmittance.
On the basis of above-described embodiment, in another embodiment of the present invention, the aeroge plate is thin by transparent plastic
Film sealing shroud encapsulates silica aerogel particles the laminated structure of composition.In this way, the aeroge plate is not only with good
Good light transmission and shading performance, and can be kept away silica aerogel particles encapsulation with transparent plastic film sealing shroud
Exempt from the aerogel particle caused by glass breaking to be scattered, and can not recycling the problem of.
On the basis of above-described embodiment, in another embodiment of the present invention, reserved on the transparent plastic film sealing shroud
There are at least one feeding port and/or bleeding point.In this way, easily aeroge plate can be entered from feeding port and/or bleeding point
Row filling silica aerogel particles carry out pumping process, improve operating efficiency.
On the basis of above-described embodiment, in another embodiment of the present invention, before the filler step, in advance to transparent modeling
Expect that diaphragm seal set carries out vacuumize process.In this way, after carrying out vacuumize process to transparent plastic film sealing shroud, its inside
Drying property has obtained sufficient guarantee, meanwhile, because negative pressure be present, transparent plastic film sealing shroud compresses the two of its internal filling
Silica aerogel particles, it can prevent air or vapor from entering wherein, avoid dew condensation phenomenon；Alternatively, it is also possible to reduce
The heat transfer of aeroge plate, further increase the performances such as heat-insulation and heat-preservation and the sound insulation of aerogel thermal insulation glass.
On the basis of above-described embodiment, in another embodiment of the present invention, in the filler step, while to transparent plastic
Diaphragm seal set carries out vacuumize process.In this way, after carrying out vacuumize process to transparent plastic film sealing shroud, its inside is done
Dry performance has obtained sufficient guarantee, meanwhile, because negative pressure be present, transparent plastic film sealing shroud compresses the dioxy of its internal filling
SiClx aerogel particle, it can prevent air or vapor from entering wherein, avoid dew condensation phenomenon；Alternatively, it is also possible to reduce gas
The heat transfer of gel plate, further increase the performances such as heat-insulation and heat-preservation and the sound insulation of aerogel thermal insulation glass.
On the basis of above-described embodiment, in another embodiment of the present invention, after the filler step, then it is thin to transparent plastic
Film sealing shroud carries out vacuumize process.In this way, after carrying out vacuumize process to transparent plastic film sealing shroud, its internal drying
Performance has obtained sufficient guarantee, meanwhile, because negative pressure be present, transparent plastic film sealing shroud compresses the titanium dioxide of its internal filling
Aerogel particles, it can prevent air or vapor from entering wherein, avoid dew condensation phenomenon；Alternatively, it is also possible to reduce airsetting
The heat transfer of offset plate piece, further increase the performances such as heat-insulation and heat-preservation and the sound insulation of aerogel thermal insulation glass.
On the basis of above-described embodiment, in another embodiment of the present invention, taken out to transparent plastic film sealing shroud
After application of vacuum, in addition to pass through the step of bleeding point is to transparent plastic film sealing shroud addition inert gas.Such as
This, after being filled with inert gas in transparent plastic film sealing shroud, the external and internal pressure for reducing transparent plastic film sealing shroud is poor
Different, the security incident that can reduce the glass self-explosion caused by the cold and hot temperature difference causes transparent plastic film sealing shroud Volume Changes is several
Rate；And inert gas is added in transparent plastic film sealing shroud, the heat in aerogel thermal insulation glass cavity can be reduced
Transmit, further the performance such as the heat-insulation and heat-preservation of raising glass, sound insulation, Anti-dew.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (9)
1. a kind of preparation method of aerogel thermal insulation glass, it is characterised in that comprise the following steps：
（1）The making of glass cavity, at least two blocks of glass are arranged on the outer gimbal support provided with tongue, and outer gimbal support with
The cavity of at least one opening is formed between glass；
（2）Filler, aeroge plate are inserted in cavity；
（3）Edge sealing, open cavity is sealed with outer gimbal support；
（4）Vacuumize, vacuumize process is carried out to cavity by vacuum extractor；
（5）Seal, preset on cavity and vacuumize valve, then cavity is vacuumized, then filled by vacuumizing valve
Enter inert gas, closure vacuumizes valve, the surrounding of aerogel thermal insulation glass finally is carried out into encapsulation process with fluid sealant；
Wherein, the aeroge plate is the piece for being made up of silica aerogel particles encapsulation transparent plastic film sealing shroud
Shape structure, is reserved with least one feeding port and/or bleeding point on the transparent plastic film sealing shroud, the filler step it
Before, vacuumize process is carried out to transparent plastic film sealing shroud in advance；Transparent plastic film sealing shroud is being carried out to vacuumize place
After reason, in addition to pass through the step of bleeding point is to transparent plastic film sealing shroud addition inert gas；
Before the making step of the glass cavity, in addition to outer gimbal support tongue processing step, the outer gimbal support tongue
Processing step is specially to fill insulation material in outer gimbal support tongue；The insulation material is aeroge.
2. the preparation method of aerogel thermal insulation glass according to claim 1, it is characterised in that empty in the glass
Before the making step of chamber, in addition to outer gimbal support tongue processing step, the outer gimbal support tongue processing step specially exist
Drier is added in outer gimbal support tongue.
3. the preparation method of aerogel thermal insulation glass according to claim 1, it is characterised in that empty in the glass
Before the making step of chamber, in addition to outer gimbal support tongue processing step, the outer gimbal support tongue processing step specially exist
Outer gimbal support tongue outer cladding insulation material or one layer of gas barrier film of surface recombination in outer gimbal support tongue.
4. the preparation method of aerogel thermal insulation glass according to claim 3, it is characterised in that the insulation material
For aeroge.
5. the preparation method of aerogel thermal insulation glass according to claim 1, it is characterised in that the fluid sealant is
Bi-component polysulfide fluid sealant or bi-component silicone fluid sealant.
6. the preparation method of aerogel thermal insulation glass according to claim 1, it is characterised in that after the completion of filler,
Feeding port and vacuum orifice are closed, then, aerogel thermal insulation glass surrounding carries out encapsulation process with fluid sealant and obtains gas
Gel heat-insulation heat insulation glass.
7. the preparation method of aerogel thermal insulation glass according to claim 1, it is characterised in that the outer gimbal support
For convex shape structure, huge character form structure, inverted T-type structure or E type structures.
8. the preparation method of aerogel thermal insulation glass according to claim 1, it is characterised in that the filler step
In, while vacuumize process is carried out to transparent plastic film sealing shroud.
9. the preparation method of aerogel thermal insulation glass according to claim 1, it is characterised in that the filler step
Afterwards, then to transparent plastic film sealing shroud vacuumize process is carried out.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108621752A (en) * | 2017-03-17 | 2018-10-09 | 长沙星纳气凝胶有限公司 | A kind of safety and energy-saving automobile glass and its manufacturing method |
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| KR101763108B1 (en) * | 2016-10-26 | 2017-07-31 | (주)부양소재 | A Double Window Having a Polycarbonate Layer |
| CN108625742B (en) * | 2017-03-17 | 2020-04-10 | 长沙星纳气凝胶有限公司 | Composite glass with built-in aerogel and preparation method thereof |
| CN108625740B (en) * | 2017-03-17 | 2020-04-10 | 长沙星纳气凝胶有限公司 | Composite glass with built-in aerogel and preparation method thereof |
| CN108625741B (en) * | 2017-03-17 | 2020-04-10 | 长沙星纳气凝胶有限公司 | Composite glass with built-in aerogel and preparation method thereof |
| CN108625737B (en) * | 2017-03-17 | 2020-04-10 | 长沙星纳气凝胶有限公司 | Composite glass with built-in aerogel and preparation method thereof |
| CN108625743B (en) * | 2017-03-17 | 2020-04-10 | 长沙星纳气凝胶有限公司 | Hollow glass with built-in sun-shading device |
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| CN105041142A (en) | 2015-11-11 |
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