CN105040308A - Continuous loose fiber dyeing device - Google Patents
Continuous loose fiber dyeing device Download PDFInfo
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- CN105040308A CN105040308A CN201510508344.8A CN201510508344A CN105040308A CN 105040308 A CN105040308 A CN 105040308A CN 201510508344 A CN201510508344 A CN 201510508344A CN 105040308 A CN105040308 A CN 105040308A
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- dyeing
- loose fiber
- continuous loose
- lapper
- fiber dyeing
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Abstract
The invention discloses a continuous loose fiber dyeing device. The device is composed of a bale plucker, a cotton box, a dyeing machine, a water calendar and a coiling machine which are arranged in sequence. The device has the advantages of being high in yield, small in occupied area, low in production cost and the like.
Description
Technical field
The present invention relates to textile dyeing and finishing field, is specifically a kind of continuous loose fiber dyeing apparatus.
Background technology
For a long time, in loose stock dyeing technique, have this device of lapper, all thinking into net is one requisite critical process always.Its reason is because in existing loose stock dyeing technique, bulk fibre is all carry out processing with the form of tapetum fibrosum, tapetum fibrosum surface weave can be reticulated structure by lapper, in order to improve the tearing power of tapetum fibrosum, reduce the risk that tapetum fibrosum is pulled off in the operations such as dyeing, washing, oven dry.But be through applicant's long term test to find, although by becoming the tapetum fibrosum of net operation to improve tearing power, reduce the risk that tapetum fibrosum is pulled off, after dyeing, the fracture rate of its internal single cable fiber but significantly increases, this directly causes the defect rate of fiber high, and follow-up spinnability is poor.Meanwhile, applicant also chances in test, after removing into net operation, the tearing power of tapetum fibrosum also enough meets technological requirement, that is, even if without this procedure of one-tenth net, tapetum fibrosum also there will not be the situation be pulled off in the operations such as dyeing, washing, oven dry.Moreover due to the existence of lapper, whole piece pipelining equipment is complicated, and floor space is large, and fund input is large, and become net operation to need to consume a large amount of electric energy, production cost is high.
In order to solve the problems of the technologies described above, this case is life therefrom.
Summary of the invention
The object of the invention is to: the continuous loose fiber dyeing apparatus that a kind of yield rate is high, floor space is little, production cost is low is provided.
The technical solution adopted for the present invention to solve the technical problems is: a kind of continuous loose fiber dyeing apparatus, is made up of the griping cotton machine set gradually, hopper, dyeing machine, water calender and lapper.
As preferably, described dyeing machine is dip-dye formula dyeing machine.
As preferably, described lapper comprises into winding up roller, transmission guipure, driven roller and not some deflector rolls on the same line, transmission guipure be closed surround on driven roller and deflector roll, rolling roll-in is placed on transmission guipure.
As preferably, being supported at both ends on side plate of described one-tenth winding up roller.
The present invention compared with prior art has the following advantages:
One, continuous loose fiber dyeing apparatus of the present invention eliminates traditional lapper, through repetition test, the tearing power of its tapetum fibrosum still meets technological requirement, but the fracture rate of bulk fibre but greatly reduces after dyeing, the yield rate of bulk fibre obtains significant raising, and follow-up spinnability have also been obtained significant improvement; Meanwhile, after removing lapper, the floor space of equipment and the input of equipment funds also significantly reduce, but also have saved electric energy a large amount of needed for one-tenth net operation, and production cost obtains and significantly declines.
Two, the lapper in continuous loose fiber dyeing apparatus of the present invention is passive rolling, the power that fiber roll rotates is provided by the frictional force between fiber roll and transmission guipure, drive fiber roll rotation to realize rolling up the object of tapetum fibrosum by the transmission of transmission guipure, so can ensure that the linear velocity of fiber roll outermost layer arbitrfary point remains constant, fit between fibrage and fibrage closely when guaranteeing rolling, stop the situation that fiber roll is loose, overall structure is simple, and Lapping Quality is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of continuous loose fiber dyeing apparatus of the present invention.
Fig. 2 is the structural representation of lapper in continuous loose fiber dyeing apparatus of the present invention.
Shown in figure: I, griping cotton machine II, hopper III, dyeing machine IV, water calender VII, lapper 1, one-tenth winding up roller 2, transmission guipure 3, driven roller 4, deflector roll 5, side plate.
Detailed description of the invention
Below by drawings and Examples, the present invention is further elaborated.
As shown in Figure 1: a kind of continuous loose fiber dyeing apparatus, is made up of the griping cotton machine I set gradually, hopper II, dyeing machine III, water calender IV and lapper VII.
In the present embodiment, as preferably, described dyeing machine III is dip-dye formula dyeing machine III.
Be below the technological process of continuous loose fiber dyeing apparatus processing bulk fibre of the present invention:
(1) grab cotton: from bulk fibre in heaps, grab bulk fibre by griping cotton machine I, and the bulk fibre of puffy is fed in hopper II.
(2) become blanket: the bulk fibre by hopper II, the bulk fibre of puffy being pressed into cotton blanket shape, and the bulk fibre after becoming blanket is transported in dip-dye formula dyeing machine III.
(3) dye: dye by contaminating formula dyeing machine III pair of bulk fibre, and the bulk fibre after dyeing is transported in water calender IV.In the present embodiment, as preferably, dyeing process is the dyeing of dip-dye formula.
(4) mangle: squeeze out infiltration dye liquor unnecessary in bulk fibre by water calender IV, and the bulk fibre after mangle is transported in lapper VII.
(5) rolling: by lapper VII rolling, to complete dyeing.
Continuous loose fiber dyeing apparatus of the present invention eliminates traditional lapper, through repetition test, the tearing power of its tapetum fibrosum still meets technological requirement, but the fracture rate of bulk fibre but greatly reduces after dyeing, the yield rate of bulk fibre obtains significant raising, and follow-up spinnability have also been obtained significant improvement; Meanwhile, after removing lapper, the floor space of equipment and the input of equipment funds also significantly reduce, but also have saved electric energy a large amount of needed for one-tenth net operation, and production cost obtains and significantly declines.
In order to embody the technique effect of continuous loose fiber dyeing of the present invention more intuitively, spy encloses the contrast form of a each related data compared with conventional apparatus, and form is as follows:
In addition, in the present invention, described lapper VII comprises into winding up roller 1, transmission guipure 2, driven roller 3 and not some deflector rolls 4 on the same line.Transmission guipure 2 surrounding on driven roller 3 and deflector roll 4 in closed.Winding up roller 1 is become to be pressed on transmission guipure 2.Become being supported at both ends on side plate 5 of winding up roller 1.
Above-described driven roller 3 is for driving the transmission of transmission guipure 2 in closed, and deflector roll 4 plays the guide effect to transmission guipure 2.
When lapper VII is in holding state, winding up roller 1 and transmission guipure 2 is become to fit tightly, when lapper VII is in running order, fiber roll and transmission guipure 2 fit tightly, fiber roll is driven to rotate by frictional force each other after transmission guipure 2 transmission, so can ensure that the linear velocity of fiber roll outermost layer arbitrfary point and the transmission speed of transmission guipure 2 are consistent, and the transmission speed of transmission guipure 2 is constant, so the linear velocity of fiber roll outermost layer arbitrfary point is also constant, so, as long as the transmission speed controlling transmission guipure 2 is consistent with the derivation speed of tapetum fibrosum the past road equipment, rolling that just can be stable, fit between fibrage and fibrage closely when guaranteeing rolling, stop the situation that fiber roll is loose, overall structure is simple, Lapping Quality is high.
The above is enlightenment according to embodiment, and by above-mentioned description, relevant staff in the scope not departing from this invention thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine its scope protected according to right.
Claims (4)
1. a continuous loose fiber dyeing apparatus, is characterized in that, is made up of the griping cotton machine set gradually, hopper, dyeing machine, water calender and lapper.
2. a kind of continuous loose fiber dyeing apparatus according to claim 1, is characterized in that: described dyeing machine is dip-dye formula dyeing machine.
3. a kind of continuous loose fiber dyeing apparatus according to claim 1, it is characterized in that: described lapper comprises into winding up roller, transmission guipure, driven roller and not some deflector rolls on the same line, transmission guipure be closed surround on driven roller and deflector roll, rolling roll-in is placed on transmission guipure.
4. a kind of continuous loose fiber dyeing apparatus according to claim 3, is characterized in that: being supported at both ends on side plate of described one-tenth winding up roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510508344.8A CN105040308A (en) | 2015-08-19 | 2015-08-19 | Continuous loose fiber dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510508344.8A CN105040308A (en) | 2015-08-19 | 2015-08-19 | Continuous loose fiber dyeing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105040308A true CN105040308A (en) | 2015-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510508344.8A Pending CN105040308A (en) | 2015-08-19 | 2015-08-19 | Continuous loose fiber dyeing device |
Country Status (1)
| Country | Link |
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| CN (1) | CN105040308A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101705546A (en) * | 2009-11-27 | 2010-05-12 | 李钟平 | Lap-formation pressurizing mechanism |
| CN102660846A (en) * | 2012-05-07 | 2012-09-12 | 浙江纯蓝坊贸易有限公司 | Loose fiber cold pad-batch dyeing machine |
| CN103774361A (en) * | 2014-01-09 | 2014-05-07 | 绍兴金渔纺织新技术有限公司 | Spray-rolling type loose fiber cold-batch dyeing process |
| CN103882637A (en) * | 2014-03-19 | 2014-06-25 | 绍兴国周纺织新材料有限公司 | Loose stock dyeing device |
| CN203890678U (en) * | 2014-03-21 | 2014-10-22 | 杭州奥科服装辅料有限公司 | Multifunctional non-woven fabric dyeing production line |
| CN205152580U (en) * | 2015-08-19 | 2016-04-13 | 绍兴国周纺织新材料有限公司 | Continuous type stock dyeing device |
-
2015
- 2015-08-19 CN CN201510508344.8A patent/CN105040308A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101705546A (en) * | 2009-11-27 | 2010-05-12 | 李钟平 | Lap-formation pressurizing mechanism |
| CN102660846A (en) * | 2012-05-07 | 2012-09-12 | 浙江纯蓝坊贸易有限公司 | Loose fiber cold pad-batch dyeing machine |
| CN103774361A (en) * | 2014-01-09 | 2014-05-07 | 绍兴金渔纺织新技术有限公司 | Spray-rolling type loose fiber cold-batch dyeing process |
| CN103882637A (en) * | 2014-03-19 | 2014-06-25 | 绍兴国周纺织新材料有限公司 | Loose stock dyeing device |
| CN203890678U (en) * | 2014-03-21 | 2014-10-22 | 杭州奥科服装辅料有限公司 | Multifunctional non-woven fabric dyeing production line |
| CN205152580U (en) * | 2015-08-19 | 2016-04-13 | 绍兴国周纺织新材料有限公司 | Continuous type stock dyeing device |
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Application publication date: 20151111 |