CN105033316A - Working feed fast backward refitting mechanism suitable for common vehicles - Google Patents
Working feed fast backward refitting mechanism suitable for common vehicles Download PDFInfo
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- CN105033316A CN105033316A CN201510575116.2A CN201510575116A CN105033316A CN 105033316 A CN105033316 A CN 105033316A CN 201510575116 A CN201510575116 A CN 201510575116A CN 105033316 A CN105033316 A CN 105033316A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B43/00—Boring or drilling devices able to be attached to a machine tool, whether or not replacing an operative portion of the machine tool
- B23B43/02—Boring or drilling devices able to be attached to a machine tool, whether or not replacing an operative portion of the machine tool to the tailstock of a lathe
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Abstract
本发明涉及一种适用普车的工进快退改装机构,包括:架体,及安装在架体上的驱动机构和拨动机构,驱动机构和拨动机构通过拨叉杆衔接,驱动机构由动力装置驱动,驱动机构驱动钻头动作,驱动机构能够带动驱动齿轮正转和反转;拨动机构包括滑动设置的拨杆,拨杆上设置两拨叉杆,两拨叉杆分别位于驱动齿轮的两端外侧;驱动轴一端设有螺杆,连接软绳的螺套螺纹套接在螺杆上;摆杆通过第一转轴连接拨杆,摆杆通过第二转轴连接滑轮杆,第一软绳和第二软绳分别从第一转轴和第二转轴之间的摆杆两侧的方向上连接摆杆,第一软绳直接从就近的一侧连接摆杆,第二软绳通过滑轮杆上的至少一个滑轮引导从另一侧连接摆杆,拨杆上设有凸块,凸块与停止机构衔接。
The invention relates to a work-forward and fast-reverse modification mechanism suitable for ordinary vehicles, comprising: a frame body, a driving mechanism and a toggle mechanism installed on the frame body, the drive mechanism and the toggle mechanism are connected by a fork lever, and the drive mechanism is composed of Driven by the power device, the driving mechanism drives the drill bit to move, and the driving mechanism can drive the driving gear to rotate forward and reverse; the toggle mechanism includes a sliding lever, and two fork levers are arranged on the lever, and the two fork levers are respectively located on the sides of the driving gear. The two ends are outside; one end of the drive shaft is provided with a screw, and the threaded sleeve connected to the soft rope is sleeved on the screw; the swing rod is connected to the driving rod through the first rotating shaft, and the swing rod is connected to the pulley rod through the second rotating shaft, the first soft rope and the second rotating shaft The two soft ropes are respectively connected to the swing rod from the direction of both sides of the swing rod between the first rotating shaft and the second rotating shaft, the first soft rope is directly connected to the swing rod from the nearest side, and the second soft rope passes through at least A pulley is guided to connect the swing rod from the other side, and the driving rod is provided with a projection, and the projection is connected with the stop mechanism.
Description
技术领域 technical field
本发明涉及一种车床尾座,尤其涉及一种适用普车的工进快退改装机构。 The invention relates to a lathe tailstock, in particular to a work-forward and fast-reverse modification mechanism suitable for ordinary lathes.
背景技术 Background technique
在普通车床上进行钻孔,一般的做法是将钻头的锥柄安装在尾座筒的锥孔内,将尾座固定在车床导轨上,然后人工操作手摇尾座后端的手轮,使尾座筒沿钻头的轴向前进,实现钻头的平动进刀;反之反向摇动手轮,使尾座筒沿钻头的轴向后退,实现钻头平动退刀。这种方法对于大批量生产轴孔,尤其是通孔的工序来说,劳动强度大,劳动效率低。 Drilling on an ordinary lathe, the general method is to install the tapered shank of the drill in the tapered hole of the tailstock, fix the tailstock on the lathe guide rail, and then manually operate the hand wheel at the rear end of the tailstock to make the tailstock The seat cylinder advances along the axial direction of the drill bit to realize the translational feed of the drill bit; otherwise, the handwheel is reversed to make the tailstock cylinder retreat along the axial direction of the drill bit to realize the translational retraction of the drill bit. This method has high labor intensity and low labor efficiency for mass production of shaft holes, especially through holes.
因此,对于一般的钻孔加工,尤其大批量的通孔加工,需要设计一套机械传动机构,实现手轮转动的自动运转、换向、停止,替代人工手摇。 Therefore, for general drilling processing, especially large-scale through-hole processing, it is necessary to design a set of mechanical transmission mechanism to realize automatic operation, reversing, and stop of hand wheel rotation, instead of manual hand cranking.
此类机构一般由动力输出的驱动机构和控制换向的拨动机构组成。在一个工件钻孔完成后,钻头后退后需要暂停以便换装工件,为了实现驱动机构不停止运转的情况下暂时切断动力输出,也需要一套辅助装置来控制拨动机构。 This type of mechanism is generally composed of a drive mechanism for power output and a toggle mechanism for controlling reversing. After the drilling of a workpiece is completed, the drill needs to be paused so that the workpiece can be replaced after it moves back. In order to temporarily cut off the power output without stopping the operation of the driving mechanism, a set of auxiliary devices is also needed to control the toggle mechanism.
发明内容 Contents of the invention
本发明克服了现有技术的不足,提供一种带有弹簧摆杆辅助,软绳约束的循环驱动机构的车床尾座。 The invention overcomes the disadvantages of the prior art, and provides a lathe tailstock with a cycle driving mechanism assisted by a spring swing rod and constrained by a soft rope.
为达到上述目的,本发明采用的技术方案为:一种适用普车的工进快退改装机构,包括:架体,以及安装在架体上的驱动机构和拨动机构,驱动机构和拨动机构通过拨叉杆衔接,所述驱动机构由动力装置驱动,所述驱动机构驱动钻头动作,其特征在于, In order to achieve the above object, the technical solution adopted by the present invention is: a work-forward and fast-reverse modification mechanism suitable for ordinary vehicles, including: a frame body, a drive mechanism and a toggle mechanism installed on the frame body, and a drive mechanism and a toggle mechanism. The mechanism is connected by a fork lever, the driving mechanism is driven by the power device, and the driving mechanism drives the drill bit to move, and the characteristics are that,
-所述驱动机构能够带动驱动齿轮正转和反转; - the drive mechanism can drive the drive gear to rotate forward and reverse;
-所述拨动机构包括滑动设置的拨杆,所述拨杆上设置两拨叉杆,两拨叉杆分别位于驱动齿轮的两端外侧; - the toggling mechanism includes a sliding lever, on which two fork levers are arranged, and the two fork levers are respectively located outside the two ends of the driving gear;
所述驱动轴一端设有螺杆,连接软绳的螺套螺纹套接在所述螺杆上;摆杆通过第一转轴连接拨杆,摆杆通过第二转轴连接滑轮杆,第一弹簧的一端固定连接在第一转轴和第二转轴之间的摆杆上,第一弹簧另一端固定连接在固定块上,第一软绳和第二软绳分别从第一转轴和第二转轴之间的摆杆两侧的方向上连接摆杆,第一软绳直接从就近的一侧连接摆杆,第二软绳通过滑轮杆上的至少一个滑轮引导从另一侧连接摆杆; One end of the drive shaft is provided with a screw rod, and the threaded sleeve connected to the soft rope is sleeved on the screw rod; the swing rod is connected to the driving rod through the first rotating shaft, and the swing rod is connected to the pulley rod through the second rotating shaft, and one end of the first spring is fixed Connected to the swing link between the first rotating shaft and the second rotating shaft, the other end of the first spring is fixedly connected to the fixed block, and the first soft rope and the second soft rope swing from the first rotating shaft and the second rotating shaft respectively. The direction on both sides of the rod is connected to the swing rod, the first soft rope is directly connected to the swing rod from the nearest side, and the second soft rope is guided by at least one pulley on the pulley rod to connect to the swing rod from the other side;
所述拨杆上还设有凸块,所述凸块与停止机构衔接。 A bump is also provided on the shift lever, and the bump is engaged with the stop mechanism.
本发明一个较佳实施例中, In a preferred embodiment of the present invention,
-所述驱动齿轮与所述第一齿轮啮合时,所述摆杆偏向所述第一齿轮方向,所述第一弹簧位于所述摆杆偏移方向一侧; - when the driving gear meshes with the first gear, the swing bar is biased towards the first gear, and the first spring is located on one side of the swing bar's offset direction;
-所述驱动齿轮与所述第二齿轮啮合时,所述摆杆偏向所述第二齿轮方向,所述第一弹簧位于所述摆杆偏移方向一侧。 - When the driving gear meshes with the second gear, the swing bar is biased toward the second gear, and the first spring is located at one side of the swing bar's biasing direction.
本发明一个较佳实施例中,所述螺套靠近所述第二齿轮一侧,所述螺套连接弯杆,所述弯杆自由端连接所述软绳。 In a preferred embodiment of the present invention, the screw sleeve is close to the side of the second gear, the screw sleeve is connected to a bent rod, and the free end of the bent rod is connected to the soft rope.
本发明一个较佳实施例中, In a preferred embodiment of the present invention,
-所述驱动齿轮与所述第一齿轮啮合时,所述螺杆驱动所述螺套远离所述驱动齿轮,所述第一软绳先于所述第二软绳处于绷紧状态; - when the driving gear meshes with the first gear, the screw drives the screw sleeve away from the driving gear, and the first flexible rope is in a taut state prior to the second flexible rope;
-所述驱动齿轮与所述第二齿轮啮合时,所述螺杆驱动所述螺套靠近所述驱动齿轮,所述第二软绳先于所述第一软绳处于绷紧状态。 - When the driving gear meshes with the second gear, the screw drives the screw sleeve close to the driving gear, and the second flexible rope is in a tensioned state prior to the first flexible rope.
本发明一个较佳实施例中,所述拨杆两端分别滑动套接在各自对应的套块上。 In a preferred embodiment of the present invention, the two ends of the driving rod are respectively slidably socketed on the respective sleeve blocks.
本发明一个较佳实施例中,所述停止机构包括一端带有楔形头的停止杆和一个固定板,所述固定板与一个套块连接,所述停止杆的楔形头伸出所述固定板一个面外侧,所述停止杆另一端套设第二弹簧的伸出所述固定板的另一个面外侧,所述第二弹簧两端分别固定在所述固定板和停止杆,所述楔形头包括一个楔形面和一个直角面。 In a preferred embodiment of the present invention, the stop mechanism includes a stop rod with a wedge-shaped head at one end and a fixed plate, the fixed plate is connected with a sleeve block, and the wedge-shaped head of the stop rod protrudes from the fixed plate On the outside of one surface, the other end of the stop rod is sleeved with a second spring protruding from the outside of the other surface of the fixing plate, and the two ends of the second spring are respectively fixed on the fixing plate and the stop rod, and the wedge-shaped head Consists of a wedge face and a rectangular face.
本发明一个较佳实施例中,所述停止机构上停止杆的端部设有把手。 In a preferred embodiment of the present invention, a handle is provided at the end of the stop rod on the stop mechanism.
本发明一个较佳实施例中,所述摆杆自由端两侧各设有一挡块。 In a preferred embodiment of the present invention, a stopper is provided on both sides of the free end of the swing rod.
本发明一个较佳实施例中,所述驱动齿轮滑键设置在所述驱动轴上,所述驱动齿轮在驱动轴的滑键上移动距离即是所述第一齿轮和所述第二齿轮轴向的距离。 In a preferred embodiment of the present invention, the driving gear sliding key is arranged on the driving shaft, and the moving distance of the driving gear on the sliding key of the driving shaft is the axis of the first gear and the second gear to the distance.
本发明一个较佳实施例中,所述驱动机构包括能够分别与驱动齿轮啮合的第一齿轮和第二齿轮,所述驱动齿轮滑动设置在驱动轴上,所述第一齿轮和所述第二齿轮旋转方向相反;所述第一齿轮同轴连接传动齿轮,所述传动齿轮与所述第二齿轮啮合。 In a preferred embodiment of the present invention, the drive mechanism includes a first gear and a second gear that can respectively mesh with the drive gear, the drive gear is slidably arranged on the drive shaft, the first gear and the second gear The gears rotate in opposite directions; the first gear is coaxially connected with a transmission gear, and the transmission gear meshes with the second gear.
本发明一个较佳实施例中,两所述拨叉杆之间的间距大于所述驱动齿轮的轴向长度。 In a preferred embodiment of the present invention, the distance between the two shift fork rods is greater than the axial length of the driving gear.
本发明一个较佳实施例中,所述第一弹簧处于拉伸状态。 In a preferred embodiment of the present invention, the first spring is in a stretched state.
本发明一个较佳实施例中,所述第一齿轮和所述传动齿轮同轴设置在第一传动轴上,所述第二齿轮设置在第二传动轴上,所述第一传动轴与所述第二传动轴平行设置,所述第二齿轮与所述传动齿轮啮合在一起。 In a preferred embodiment of the present invention, the first gear and the transmission gear are coaxially arranged on the first transmission shaft, the second gear is arranged on the second transmission shaft, and the first transmission shaft and the The second transmission shaft is arranged in parallel, and the second gear meshes with the transmission gear.
本发明一个较佳实施例中,所述动力装置为电机,所述钻头一端同轴设有手轮皮带轮。 In a preferred embodiment of the present invention, the power device is a motor, and one end of the drill bit is coaxially provided with a hand wheel pulley.
本发明一个较佳实施例中,所述第一传动轴由皮带连接所述电机,所述驱动轴皮带连接所述手轮皮带轮。 In a preferred embodiment of the present invention, the first transmission shaft is connected to the motor by a belt, and the drive shaft is connected to the pulley of the hand wheel by a belt.
所述钻头所在的车床位置另一端的手轮轴上设有手轮皮带轮。 The hand wheel shaft at the other end of the lathe position where the drill bit is located is provided with a hand wheel belt pulley.
本发明解决了背景技术中存在的缺陷,本发明具备以下有益效果: The present invention solves the defect existing in the background technology, and the present invention has the following beneficial effects:
(1)通过拨动机构的动作,可以将驱动齿轮在第一齿轮和第二齿轮之间变换位置,起到了变换驱动齿轮啮合对象的作用,同时由于第一齿轮和第二齿轮旋转方向相反,保证每次驱动齿轮变换啮合对象后驱动轴均变换旋转方向。 (1) Through the action of the toggle mechanism, the position of the driving gear can be changed between the first gear and the second gear, which plays the role of changing the meshing object of the driving gear. At the same time, because the first gear and the second gear rotate in opposite directions, Ensure that the drive shaft changes direction of rotation each time the drive gear changes meshing objects.
(2)驱动轴的旋转方向与拨动机构的拨动方向恰好形成联动结构,在驱动齿轮与第一齿轮啮合时,拨动机构被驱动轴驱动使得拨动机构具有将驱动齿轮拨向第二齿轮的倾向和动力,且最终驱动齿轮脱离第一齿轮,并凭借摆杆上第一弹簧的弹性势能驱动与第二齿轮啮合;反之驱动齿轮与第二齿轮啮合时,拨动机构会使驱动齿轮反向运动。 (2) The rotation direction of the drive shaft and the toggle direction of the toggle mechanism just form a linkage structure. When the drive gear meshes with the first gear, the toggle mechanism is driven by the drive shaft so that the toggle mechanism has the ability to turn the drive gear to the second gear. The tendency and power of the gear, and finally the driving gear is separated from the first gear, and driven by the elastic potential energy of the first spring on the swing rod to mesh with the second gear; otherwise, when the driving gear meshes with the second gear, the toggle mechanism will make the driving gear reverse movement.
(3)滑键的结构一方面可以保证驱动齿轮与驱动轴之间存在沿驱动轴周向的卡箍限定,保证驱动齿轮不会沿周向与驱动轴发生相对运动,另一方面驱动齿轮能够沿驱动轴的轴向滑动,保证驱动齿轮在第一齿轮和第二齿轮之间运动。 (3) On the one hand, the structure of the feather key can ensure that there is a clamp limit between the drive gear and the drive shaft along the circumference of the drive shaft, so that the drive gear will not move relative to the drive shaft along the circumference; on the other hand, the drive gear can Sliding along the axial direction of the drive shaft ensures that the drive gear moves between the first gear and the second gear.
(4)两拨叉杆分别位于驱动齿轮两侧,驱动齿轮可以在拨杆驱动下,沿驱动轴轴向运动。 (4) The two fork levers are respectively located on both sides of the drive gear, and the drive gear can move axially along the drive shaft under the drive of the lever.
(5)套块可以限定拨杆的运动姿态,同时挡块可以将第一弹簧带动的摆杆限定在一定的摆动范围内,进而拨杆的运动范围也被限定,保证拨杆不会过度的左右偏移,仅保证驱动齿轮在第一齿轮和第二齿轮之间变换啮合的间距即可。 (5) The set block can limit the movement posture of the lever, and at the same time, the stopper can limit the swing lever driven by the first spring within a certain swing range, and then the movement range of the lever is also limited to ensure that the lever will not be excessive The left and right offsets only ensure the distance between the first gear and the second gear for the drive gear to change mesh.
(6)驱动齿轮与第一齿轮啮合时,摆杆朝向第一齿轮一侧偏移,此时第一弹簧拉紧摆杆,螺套被螺杆驱动远离第一齿轮,然后第一软绳首先被绷紧,进而拉动摆杆朝向第二齿轮一侧转动,待摆杆越过竖直状态时,驱动齿轮与第一齿轮脱离,此时第一弹簧的拉力便会将摆杆朝向第二齿轮一侧拉持,并将摆杆朝向第二齿轮方向摆动,最终将驱动齿轮压动与第二齿轮啮合。 (6) When the driving gear meshes with the first gear, the pendulum shifts toward the side of the first gear. At this time, the first spring tightens the pendulum, and the screw sleeve is driven away from the first gear by the screw rod, and then the first soft rope is first Tighten it, and then pull the pendulum to rotate towards the second gear. When the pendulum is over the vertical state, the driving gear will be separated from the first gear. At this time, the tension of the first spring will move the pendulum towards the second gear. Pull and swing the lever towards the second gear, and finally press the drive gear to mesh with the second gear.
(7)拨叉杆在拨杆的左右运动过程中不断的通过两个拨叉杆推动驱动齿轮沿驱动轴左右移动,变化啮合对象。 (7) During the left and right movement of the fork lever, the two fork levers continuously push the drive gear to move left and right along the drive shaft to change the meshing objects.
(8)第一转轴和第二转轴的相互配合,使得摆杆能以第二转轴为圆心转动,驱动拨杆左右移动,进而驱动拨叉杆跟随拨杆左右移动。 (8) The mutual cooperation between the first rotating shaft and the second rotating shaft enables the pendulum to rotate with the second rotating shaft as the center of a circle, drives the shift lever to move left and right, and then drives the shift fork lever to follow the shift rod to move left and right.
(9)两个滑轮设置在第二转轴的左右两侧,第二软绳通过绕过连个滑轮后,转变的第二软绳拉动摆杆的方向,保证两软绳能分别从不同的方向拽拉摆杆。 (9) Two pulleys are set on the left and right sides of the second rotating shaft. After the second soft rope bypasses the two pulleys, the changed second soft rope pulls the direction of the pendulum to ensure that the two soft ropes can move from different directions. Pull the lever.
(10)在弯杆左右移动过程中,第一软绳和第二软绳可以实现不同步的优先绷紧状态,使得摆杆实现了同一时间仅能够被一根软绳绷紧的情况。 (10) During the left and right movement of the bending rod, the first soft rope and the second soft rope can achieve an asynchronous preferential tightening state, so that the pendulum can only be tightened by one soft rope at the same time.
(11)挡块的设置保证摆杆的下端不会偏离超过范围,也即摆杆不会使得拨杆移动范围过大。 (11) The setting of the stopper ensures that the lower end of the swing rod will not deviate beyond the range, that is, the swing rod will not make the moving range of the lever too large.
(12)螺杆驱动螺套的结构,进而螺套为拨动机构提供动力来源,由于螺杆的转动方向与驱动齿轮啮合的对象有关,所以,螺套的运动方向与驱动轴的转动方向有关,而驱动轴的转动方向受到拨动机构的控制;这样上述过程就形成相互影响的循环运动过程,拨动机构与驱动机构不断影响不断循环控制。 (12) The structure of the screw driving the screw sleeve, and then the screw sleeve provides the power source for the toggle mechanism. Since the rotation direction of the screw is related to the meshing object of the drive gear, the movement direction of the screw sleeve is related to the rotation direction of the drive shaft, and The direction of rotation of the drive shaft is controlled by the toggle mechanism; thus, the above-mentioned process forms a cyclic motion process that influences each other, and the toggle mechanism and the drive mechanism continuously affect the continuous cycle control.
(13)当驱动齿轮与第一齿轮啮合时,靠近第二齿轮一侧的卷轮便收紧其对应的软绳,当软绳绷紧到一定能程度后,软绳便将摆杆拉动,此时拨杆上的拨叉杆运动,拨叉杆将驱动齿轮向第二齿轮方向推动,并最终使驱动齿轮与第二齿轮啮合,使驱动轴反转;反之,驱动齿轮被推到第一齿轮方向并啮合。 (13) When the driving gear meshes with the first gear, the reel close to the second gear will tighten its corresponding soft rope. When the soft rope is stretched to a certain degree, the soft rope will pull the pendulum. At this time, the fork lever on the shift lever moves, and the fork lever pushes the driving gear to the direction of the second gear, and finally makes the driving gear mesh with the second gear, so that the driving shaft reverses; otherwise, the driving gear is pushed to the first gear. gear direction and mesh.
(14)两个拨叉杆之间的间距大于驱动齿轮的轴向长度,可以给驱动齿轮的运动提供反向运动的惯性缓冲。 (14) The distance between the two shift fork rods is greater than the axial length of the drive gear, which can provide inertial buffering for the reverse movement of the drive gear.
(15)两个拨叉杆之间的间距大于驱动齿轮的轴向长度,长于驱动齿轮的长度为两拨叉杆间距相对于驱动齿轮的长度余量,由于上述余量的存在,摆杆在处于竖直状态时,两个拨叉杆均不会被驱动齿轮所阻挡,摆杆越过其竖直状态时仅需要凭借惯性即可。 (15) The distance between the two shift fork rods is greater than the axial length of the drive gear, and the length longer than the drive gear is the margin of the distance between the two shift fork rods relative to the length of the drive gear. Due to the existence of the above margin, the swing rod in When in the vertical state, the two shift fork rods will not be blocked by the drive gear, and the swing rod only needs to rely on inertia when it crosses its vertical state.
(16)传动齿轮与第一齿轮同轴,第二齿轮与传动齿轮啮合,实现了第一齿轮与第二齿轮的反向旋转。 (16) The transmission gear is coaxial with the first gear, and the second gear meshes with the transmission gear to realize the reverse rotation of the first gear and the second gear.
(17)把手能够将停止机构上的停止杆拔起,这样被停止机构上的直角面挡住的凸块能脱离束缚,拨杆就能够继续左右移动,只要不拔起本机构就仅能够做单周期的运动。 (17) The handle can pull up the stop rod on the stop mechanism, so that the bump blocked by the right-angled surface on the stop mechanism can be released from the restraint, and the lever can continue to move left and right. As long as the mechanism is not pulled up, it can only do single Periodic movement.
(18)停止机构设置的位置能够将凸块阻挡在驱动齿轮恰好位于第一齿轮和第二齿轮之间的位置,此时驱动齿轮脱离啮合。 (18) The position of the stop mechanism can block the protrusion at the position where the drive gear is just between the first gear and the second gear, and the drive gear is disengaged at this time.
(19)通过驱动机构的传动作用,实现了将电机的动力输送到钻头的目的;同时通过拨动机构的作用,可以变换驱动齿轮的啮合对象,进而实现钻头以及后退完成后的停止。 (19) Through the transmission function of the driving mechanism, the purpose of transmitting the power of the motor to the drill bit is realized; at the same time, through the function of the toggle mechanism, the meshing object of the driving gear can be changed, and then the drill bit and stop after the retreat is completed.
附图说明 Description of drawings
下面结合附图和实施例对本发明进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的优选实施例的立体结构图一; Fig. 1 is a three-dimensional structure diagram one of a preferred embodiment of the present invention;
图2是本发明的优选实施例的立体结构图二; Fig. 2 is a three-dimensional structure diagram two of a preferred embodiment of the present invention;
图3是本发明的优选实施例拨动机构和驱动机构的立体结构图一; Fig. 3 is a three-dimensional structure diagram 1 of a toggle mechanism and a drive mechanism in a preferred embodiment of the present invention;
图4是本发明的优选实施例拨动机构和驱动机构的立体结构图二; Fig. 4 is a three-dimensional structure diagram 2 of a toggle mechanism and a drive mechanism in a preferred embodiment of the present invention;
图5是本发明的停止机构的立体结构图; Fig. 5 is the three-dimensional structural diagram of stop mechanism of the present invention;
图中:1、第一齿轮,2、第二齿轮,3、驱动齿轮,4、驱动轴,5、滑键,6、传动齿轮,7、拨杆,8、拨叉杆,9、套块,10、螺杆,11、螺套,12、弯杆,13、摆杆,15、第一转轴,16、第二转轴,17、固定块,18、滑轮杆,19、滑轮,20、第一弹簧,21、挡块,22、第一软绳,23、第二软绳,24、凸块,25、停止机构,26、停止杆,27、第二弹簧,28、楔形头,29、楔形面,30、直角面,31、把手,32、固定板,33、螺栓锁定装置,34、架体,35、第一传动轴,36、第二传动轴,37、电机,38、钻头,39、皮带,40、手轮,41、手柄,42、手轮皮带轮,43、车床尾座。 In the figure: 1, the first gear, 2, the second gear, 3, the driving gear, 4, the driving shaft, 5, the feather key, 6, the transmission gear, 7, the driving lever, 8, the fork lever, 9, the cover block , 10, screw rod, 11, screw sleeve, 12, bent rod, 13, swing rod, 15, first rotating shaft, 16, second rotating shaft, 17, fixed block, 18, pulley rod, 19, pulley, 20, first Spring, 21, block, 22, the first soft rope, 23, the second soft rope, 24, bump, 25, stop mechanism, 26, stop lever, 27, second spring, 28, wedge-shaped head, 29, wedge-shaped Surface, 30, rectangular surface, 31, handle, 32, fixed plate, 33, bolt locking device, 34, frame body, 35, first transmission shaft, 36, second transmission shaft, 37, motor, 38, drill bit, 39 , Belt, 40, hand wheel, 41, handle, 42, hand wheel pulley, 43, lathe tailstock.
具体实施方式 Detailed ways
现在结合附图和实施例对本发明作进一步详细的说明,这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。 The present invention will now be further described in detail in conjunction with the accompanying drawings and embodiments. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present invention in a schematic manner, so it only shows the composition related to the present invention.
如图1-5所示,一种适用普车的工进快退改装机构,包括:架体34,以及安装在架体34上的驱动机构和拨动机构,驱动机构和拨动机构通过拨叉杆8衔接,驱动机构由动力装置驱动,驱动机构驱动钻头38动作, As shown in Figures 1-5, a work-forward and fast-reverse modification mechanism suitable for ordinary vehicles includes: a frame body 34, and a driving mechanism and a toggle mechanism installed on the frame body 34. The fork rods 8 are connected, the driving mechanism is driven by the power unit, and the driving mechanism drives the drill bit 38 to move,
驱动机构包括能够分别与第一齿轮1和第二齿轮2啮合的驱动齿轮3,驱动齿轮3滑动设置在驱动轴4上,第一齿轮1和第二齿轮2旋转方向相反;通过拨动机构的动作,可以将驱动齿轮3在第一齿轮1和第二齿轮2之间变换位置,起到了变换驱动齿轮3啮合对象的作用,同时由于第一齿轮1和第二齿轮2旋转方向相反,保证每次驱动齿轮3变换啮合对象后驱动轴4均变换旋转方向。 The drive mechanism includes a drive gear 3 that can mesh with the first gear 1 and the second gear 2 respectively, the drive gear 3 is slidably arranged on the drive shaft 4, and the rotation direction of the first gear 1 and the second gear 2 is opposite; The action can change the position of the driving gear 3 between the first gear 1 and the second gear 2, which plays the role of changing the meshing object of the driving gear 3. At the same time, because the first gear 1 and the second gear 2 rotate in opposite directions, it is guaranteed that each After the secondary driving gear 3 changes the meshing object, the driving shaft 4 all changes the direction of rotation.
第一齿轮1和传动齿轮3同轴设置在第一传动轴35上,第二齿轮2设置在第二传动轴36上,第一传动轴35与第二传动轴36平行设置,第二齿轮2与传动齿轮3啮合在一起,动力装置为电机37,钻头38一端同轴设有手轮皮带轮42。通过驱动机构的传动作用,实现了将电机37的动力输送到钻头38的目的;同时通过拨动机构的作用,可以变换驱动齿轮3的啮合对象,进而实现钻头38沿其轴向的前进和后退。 The first gear 1 and the transmission gear 3 are coaxially arranged on the first transmission shaft 35, the second gear 2 is arranged on the second transmission shaft 36, the first transmission shaft 35 is arranged in parallel with the second transmission shaft 36, and the second gear 2 Mesh together with transmission gear 3, power unit is motor 37, and drill bit 38 one end coaxially is provided with handwheel belt pulley 42. Through the transmission effect of the driving mechanism, the purpose of delivering the power of the motor 37 to the drill bit 38 is achieved; at the same time, through the action of the toggle mechanism, the meshing object of the driving gear 3 can be changed, and then the drill bit 38 can move forward and backward along its axial direction .
第一传动轴35由皮带39连接电机37,驱动轴4皮带39连接手轮皮带轮42。电机37上的皮带轮、第一传动轴35上的皮带轮、驱动轴4上的皮带轮以及手轮皮带轮42通过两条皮带39的传动作用,起到了将电机37转速减速的作用,手轮皮带轮42的转速被降低下来。本发明采用的电机37也为低速电机。 The first transmission shaft 35 is connected to the motor 37 by a belt 39 , and the belt 39 of the driving shaft 4 is connected to the hand wheel pulley 42 . The belt pulley on the motor 37, the belt pulley on the first transmission shaft 35, the belt pulley on the drive shaft 4 and the hand wheel pulley 42 have played the role of the motor 37 rotating speed deceleration through the transmission of two belts 39, the hand wheel belt pulley 42 The speed is reduced. The motor 37 that the present invention adopts is also a low-speed motor.
手轮皮带轮42末端设有手轮40,手轮40上设有手柄41,手轮40以及手柄41的设置可以实现人为操作驱动钻头38沿其轴向的前进和后退。 Handwheel pulley 42 ends are provided with handwheel 40, and handwheel 40 is provided with handle 41, and the setting of handwheel 40 and handle 41 can realize that human operation drives drill bit 38 to advance and retreat along its axial direction.
拨动机构包括滑动设置的拨杆7,拨杆7上设置两拨叉杆8,两拨叉杆8分别位于驱动齿轮3的两端外侧,驱动齿轮3可以在拨杆7驱动下,沿驱动轴4轴向运动。 The toggling mechanism includes a sliding lever 7, on which two fork levers 8 are arranged. Axis 4 moves axially.
驱动轴4一端设有螺杆10,连接软绳14的螺套11螺纹套接在螺杆10上;螺杆10驱动螺套11的结构,进而螺套11为拨动机构提供动力来源,由于螺杆10的转动方向与驱动齿轮3啮合的对象有关,所以,螺套11的运动方向与驱动轴4的转动方向有关,而驱动轴4的转动方向受到拨动机构的控制;这样上述过程就形成相互影响的循环运动过程,拨动机构与驱动机构不断影响不断循环控制。 One end of the drive shaft 4 is provided with a screw rod 10, and the threaded sleeve 11 connected to the soft rope 14 is threaded on the screw rod 10; The direction of rotation is related to the meshing object of the drive gear 3, so the direction of motion of the screw sleeve 11 is related to the direction of rotation of the drive shaft 4, and the direction of rotation of the drive shaft 4 is controlled by the toggle mechanism; During the cycle movement process, the toggle mechanism and the drive mechanism continuously affect the continuous cycle control.
摆杆13通过第一转轴15连接拨杆7,摆杆13通过第二转轴16连接滑轮杆18,第一弹簧20的一端固定连接在第一转轴15和第二转轴16之间的摆杆13上,第一弹簧20另一端固定连接在固定块17上。第一转轴15和第二转轴16的相互配合,使得摆杆13能以第二转轴16为圆心转动,驱动拨杆7左右移动,进而驱动拨叉杆8跟随拨杆7左右移动。 The fork 13 is connected to the shift lever 7 through the first rotating shaft 15, the fork 13 is connected to the pulley lever 18 through the second rotating shaft 16, and one end of the first spring 20 is fixedly connected to the fork 13 between the first rotating shaft 15 and the second rotating shaft 16. The other end of the first spring 20 is fixedly connected to the fixed block 17 . The mutual cooperation of the first rotating shaft 15 and the second rotating shaft 16 enables the swing lever 13 to rotate with the second rotating shaft 16 as the center of a circle, driving the driving rod 7 to move left and right, and then driving the shift fork rod 8 to follow the driving rod 7 to move left and right.
第一软绳22和第二软绳23分别从第一转轴15和第二转轴16之间的摆杆13两侧的方向上连接摆杆13,第一软绳22直接从就近的一侧连接摆杆13,第二软绳23通过滑轮杆18上的至少一个滑轮19引导从另一侧连接摆杆13。两个滑轮19设置在第二转轴16的左右两侧,第二软绳23通过绕过连个滑轮19后,转变的第二软绳23拉动摆杆13的方向,保证两软绳14能分别从不同的方向拽拉摆杆13。在弯杆12左右移动过程中,第一软绳22和第二软绳23可以实现不同步的优先绷紧状态,使得摆杆13实现了同一时间仅能够被一根软绳14绷紧的情况。 The first flexible rope 22 and the second flexible rope 23 are respectively connected to the swing lever 13 from the direction on both sides of the swing lever 13 between the first rotating shaft 15 and the second rotating shaft 16, and the first flexible rope 22 is directly connected from the nearest side. Fork 13, the second soft rope 23 is guided by at least one pulley 19 on the pulley bar 18 and connected with fork 13 from the other side. Two pulleys 19 are arranged on the left and right sides of the second rotating shaft 16. After the second soft rope 23 bypasses the two pulleys 19, the transformed second soft rope 23 pulls the direction of the pendulum 13 to ensure that the two soft ropes 14 can be moved separately. Pull the swing lever 13 from different directions. During the left and right movement of the curved rod 12, the first flexible rope 22 and the second flexible rope 23 can achieve an asynchronous priority tension state, so that the swing rod 13 can only be tightened by one flexible rope 14 at the same time. .
驱动轴4的旋转方向与拨动机构的拨动方向恰好形成联动结构,在驱动齿轮3与第一齿轮1啮合时,拨动机构被驱动轴4驱动使得拨动机构具有将驱动齿轮3拨向第二齿轮2的倾向和动力,且最终驱动齿轮3脱离第一齿轮1,并凭借摆杆13上第一弹簧20的弹性势能驱动与第二齿轮2啮合;反之驱动齿轮3与第二齿轮2啮合时,拨动机构会使驱动齿轮3反向运动。 The rotation direction of the drive shaft 4 and the toggle direction of the toggle mechanism just form a linkage structure. When the drive gear 3 meshes with the first gear 1, the toggle mechanism is driven by the drive shaft 4 so that the toggle mechanism has the ability to turn the drive gear 3 to The inclination and power of the second gear 2, and finally the driving gear 3 breaks away from the first gear 1, and is driven by the elastic potential energy of the first spring 20 on the fork 13 to mesh with the second gear 2; otherwise, the driving gear 3 and the second gear 2 When engaged, the toggle mechanism will cause the drive gear 3 to move in reverse.
拨叉杆8在拨杆7的左右运动过程中不断的通过两个拨叉杆8推动驱动齿轮3沿驱动轴4左右移动,变化啮合对象。 During the left and right movement of the shift lever 7, the shift fork lever 8 continuously pushes the drive gear 3 to move left and right along the drive shaft 4 through the two shift fork levers 8 to change the meshing object.
驱动齿轮3与第一齿轮1啮合时,摆杆13偏向第一齿轮1方向,第一弹簧20位于摆杆13偏移方向一侧;驱动齿轮3与第二齿轮2啮合时,摆杆13偏向第二齿轮2方向,第一弹簧20位于摆杆13偏移方向一侧。驱动齿轮3与第一齿轮1啮合时,摆杆13朝向第一齿轮1一侧偏移,此时第一弹簧20拉紧摆杆13,螺套11被螺杆10驱动远离第一齿轮1,然后第一软绳22首先被绷紧,进而拉动摆杆13朝向第二齿轮2一侧转动,待摆杆13越过竖直状态时,驱动齿轮3与第一齿轮1脱离,此时第一弹簧20的拉力便会将摆杆13朝向第二齿轮2一侧拉持,并将摆杆13朝向第二齿轮2方向摆动,最终将驱动齿轮3压动与第二齿轮2啮合。 When the driving gear 3 meshes with the first gear 1, the swing lever 13 is biased towards the direction of the first gear 1, and the first spring 20 is located on one side of the offset direction of the swing lever 13; when the driving gear 3 is meshed with the second gear 2, the swing lever 13 is biased toward In the direction of the second gear 2 , the first spring 20 is located on one side of the shifting direction of the swing rod 13 . When the driving gear 3 is meshed with the first gear 1, the swing rod 13 is shifted toward the first gear 1 side, at this moment, the first spring 20 tightens the swing rod 13, and the screw sleeve 11 is driven away from the first gear 1 by the screw rod 10, and then The first soft rope 22 is first tightened, and then the swing lever 13 is pulled to rotate towards the second gear 2. When the swing lever 13 crosses the vertical state, the drive gear 3 is disengaged from the first gear 1. At this time, the first spring 20 The pulling force will pull the swing bar 13 towards the second gear 2, swing the swing bar 13 towards the second gear 2, and finally press the driving gear 3 to mesh with the second gear 2.
第一弹簧20处于拉伸状态。 The first spring 20 is in tension.
螺套11靠近第二齿轮2一侧,螺套11连接弯杆12,弯杆12自由端连接软绳14。 The screw sleeve 11 is close to the side of the second gear 2 , the screw sleeve 11 is connected to the bent rod 12 , and the free end of the bent rod 12 is connected to the soft rope 14 .
驱动齿轮3与第一齿轮1啮合时,螺杆10驱动螺套11远离驱动齿轮3,第一软绳22先于第二软绳23处于绷紧状态;驱动齿轮3与第二齿轮2啮合时,螺杆10驱动螺套11靠近驱动齿轮3,第二软绳23先于第一软绳22处于绷紧状态。当驱动齿轮3与第一齿轮1啮合时,靠近第二齿轮2一侧的卷轮便收紧其对应的软绳14,当软绳14绷紧到一定能程度后,软绳14便将摆杆13拉动,此时拨杆7上的拨叉杆8有也运动,拨叉杆8将驱动齿轮3向第二齿轮2方向推动,并最终使驱动齿轮3与第二齿轮2啮合,使驱动轴4反转;反之,驱动齿轮3被推到第一齿轮1方向并啮合。 When the driving gear 3 meshes with the first gear 1, the screw 10 drives the screw sleeve 11 away from the driving gear 3, and the first soft rope 22 is in a tight state before the second soft rope 23; when the driving gear 3 meshes with the second gear 2, The screw rod 10 drives the screw sleeve 11 to approach the driving gear 3 , and the second flexible rope 23 is in a taut state prior to the first flexible rope 22 . When the drive gear 3 meshes with the first gear 1, the reel close to the second gear 2 will tighten its corresponding soft rope 14, and when the soft rope 14 is stretched to a certain degree, the soft rope 14 will swing When the lever 13 is pulled, the fork lever 8 on the shift lever 7 also moves, and the fork lever 8 pushes the driving gear 3 to the direction of the second gear 2, and finally makes the driving gear 3 mesh with the second gear 2, so that the driving Shaft 4 reverses; conversely, drive gear 3 is pushed to the direction of first gear 1 and engages.
两拨叉杆8之间的间距大于驱动齿轮3的轴向长度,可以给驱动齿轮3的运动提供反向运动的惯性缓冲。两个拨叉杆8之间的间距大于驱动齿轮3的轴向长度,长于驱动齿轮3的长度为两拨叉杆8间距相对于驱动齿轮3的长度余量,由于上述余量的存在,摆杆13在处于竖直状态时,两个拨叉杆8均不会被驱动齿轮3所阻挡,摆杆13越过其竖直状态时仅需要凭借惯性即可。 The distance between the two shift fork rods 8 is greater than the axial length of the drive gear 3 , which can provide inertial buffering for the reverse movement of the drive gear 3 . The distance between the two shift fork rods 8 is greater than the axial length of the drive gear 3, and the length longer than the drive gear 3 is the margin of the distance between the two shift fork rods 8 relative to the length of the drive gear 3. Due to the existence of the above margin, the pendulum When the bar 13 is in the vertical state, the two fork rods 8 will not be blocked by the drive gear 3, and the fork 13 only needs to rely on inertia when it crosses its vertical state.
摆杆13自由端两侧各设有一挡块21,挡块21的设置保证摆杆13的下端不会偏离超过范围,也即摆杆13不会使得拨杆7移动范围过大。 Fork 13 free ends both sides are respectively provided with a stopper 21, and the setting of stopper 21 guarantees that the lower end of fork 13 can not deviate beyond the range, that is fork 13 can not make driving lever 7 move too much.
拨杆7两端分别滑动套接在各自对应的套块9上,套块9可以限定拨杆7的运动姿态,同时挡块21可以将第一弹簧20带动的摆杆13限定在一定的摆动范围内,进而拨杆7的运动范围也被限定,保证拨杆7不会过度的左右偏移,仅保证驱动齿轮3在第一齿轮1和第二齿轮2之间变换啮合的间距即可。 The two ends of the driving rod 7 are respectively slidably socketed on the respective corresponding sets of blocks 9, the sets of blocks 9 can limit the movement posture of the driving rod 7, and at the same time, the stopper 21 can limit the swing rod 13 driven by the first spring 20 to a certain swing. Within the range, and then the range of movement of the driving rod 7 is also limited, so as to ensure that the driving rod 7 will not deviate excessively left and right, and only ensure that the driving gear 3 changes the meshing distance between the first gear 1 and the second gear 2.
驱动齿轮3滑键5设置在驱动轴4上,驱动齿轮3在驱动轴4的滑键5上移动距离即是第一齿轮1和第二齿轮2轴向的距离,滑键5的结构一方面可以保证驱动齿轮3与驱动轴4之间存在沿驱动轴4周向的卡箍限定,保证驱动齿轮3不会沿周向与驱动轴4发生相对运动,另一方面驱动齿轮3能够沿驱动轴4的轴向滑动,保证驱动齿轮3在第一齿轮1和第二齿轮2之间运动。 The drive gear 3 feather key 5 is arranged on the drive shaft 4, and the moving distance of the drive gear 3 on the feather key 5 of the drive shaft 4 is the axial distance between the first gear 1 and the second gear 2. The structure of the feather key 5 on the one hand It can ensure that there is a clamp limit along the circumference of the drive shaft 4 between the drive gear 3 and the drive shaft 4, and ensure that the drive gear 3 will not move relative to the drive shaft 4 along the circumference. On the other hand, the drive gear 3 can move along the drive shaft 4. 4 to ensure that the drive gear 3 moves between the first gear 1 and the second gear 2.
第一齿轮1同轴连接传动齿轮6,传动齿轮6与第二齿轮2啮合,传动齿轮6与第一齿轮1同轴,第二齿轮2与传动齿轮6啮合,实现了第一齿轮1与第二齿轮2的反向旋转。 The first gear 1 is coaxially connected to the transmission gear 6, the transmission gear 6 meshes with the second gear 2, the transmission gear 6 is coaxial with the first gear 1, and the second gear 2 meshes with the transmission gear 6, realizing the first gear 1 and the second gear The reverse rotation of the second gear 2.
停止机构25上停止杆26的端部设有把手,把手31能够将停止机构25上的停止杆26拔起,这样被停止机构25上的直角面30挡住的凸块24能脱离束缚,拨杆7就能够继续左右移动,只要不拔起本机构就仅能够做单周期的运动。停止机构25设置的位置能够将凸块24阻挡在驱动齿轮3恰好位于第一齿轮1和第二齿轮2之间的位置,此时驱动齿轮3脱离啮合。 The end of stop bar 26 on stop mechanism 25 is provided with handle, and handle 31 can pull up stop bar 26 on stop mechanism 25, and the projection 24 that is blocked by right-angled surface 30 on stop mechanism 25 can break away from restraint like this, and driving lever 7 just can continue to move left and right, as long as do not pull up this mechanism just can only do single cycle motion. The position of the stop mechanism 25 can block the protrusion 24 at the position where the driving gear 3 is just between the first gear 1 and the second gear 2 , and the driving gear 3 is disengaged at this moment.
停止机构25包括一端带有楔形头28的停止杆26和一个固定板32,固定板32与一个套块9连接,停止杆26的楔形头28伸出固定板32一个面外侧,停止杆26另一端套设第二弹簧27的伸出固定板32的另一个面外侧,第二弹簧27两端分别固定在固定板32和停止杆26,楔形头28包括一个楔形面29和一个直角面30。 Stop mechanism 25 comprises a stop bar 26 and a fixed plate 32 that one end has wedge-shaped head 28, and fixed plate 32 is connected with a sleeve block 9, and the wedge-shaped head 28 of stop bar 26 stretches out fixed plate 32 one face outsides, and stop bar 26 is other One end of the second spring 27 protrudes from the other side of the fixing plate 32. The two ends of the second spring 27 are fixed on the fixing plate 32 and the stop bar 26 respectively.
如图1所示,凸块24只能够从停止机构25的左侧越过停止机构25上的楔形面29达到停止机构25的右侧,但是凸块24不能从停止机构25的右侧越过停止机构25上的直角面30达到停止机构25的左侧。 As shown in Figure 1, the projection 24 can only cross the wedge-shaped surface 29 on the stop mechanism 25 from the left side of the stop mechanism 25 to the right side of the stop mechanism 25, but the projection 24 cannot cross the stop mechanism from the right side of the stop mechanism 25. The right-angled surface 30 on 25 reaches the left side of the stop mechanism 25 .
弯杆12在其拐弯处设有一个螺栓锁定装置33,弯杆12与驱动轴4平行的部分能够套入到螺栓锁定装置33的内孔中,并在其内孔中滑动,螺栓锁定装置33上的螺栓通过拧入拧出来控制松紧;通过调节弯杆12与螺栓锁定装置33的相对位置,可以实现弯杆12对拨叉杆8的位置调整,以便调整拨叉杆8对驱动齿轮的拨动时机。 The curved rod 12 is provided with a bolt locking device 33 at its corner, and the part of the curved rod 12 parallel to the drive shaft 4 can be inserted into the inner hole of the bolt locking device 33 and slide in the inner hole. The bolt locking device 33 The bolts on the top are screwed in and screwed out to control the tightness; by adjusting the relative position of the bent rod 12 and the bolt locking device 33, the position adjustment of the bent rod 12 to the shift fork rod 8 can be realized, so as to adjust the shifting of the shift fork rod 8 to the driving gear. timing.
拨杆7在套块9的限制下只能够沿拨杆7自身的轴向移动,但拨杆7不能够在套块9内沿拨杆自身的轴向旋转,这样保证了拨杆7上的拨叉杆8不会发生转向,也保证了拨叉杆8的在其运动轨迹上能够拨动到驱动齿轮3。 The driving rod 7 can only move along the axial direction of the driving rod 7 itself under the restriction of the cover block 9, but the driving rod 7 cannot rotate along the axial direction of the driving rod itself in the cover block 9, so that the movement on the driving rod 7 is ensured. The shift fork lever 8 can not turn to, and it has also ensured that the shift fork lever 8 can be moved to the drive gear 3 on its motion track.
以上依据本发明的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。 The above is inspired by the ideal embodiment of the present invention. Through the above description, relevant personnel can make various changes and modifications within the scope of not departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the description, and must be determined according to the scope of the claims.
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