CN105029276B - A method of processing jujube paste piece - Google Patents

A method of processing jujube paste piece Download PDF

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Publication number
CN105029276B
CN105029276B CN201510483718.5A CN201510483718A CN105029276B CN 105029276 B CN105029276 B CN 105029276B CN 201510483718 A CN201510483718 A CN 201510483718A CN 105029276 B CN105029276 B CN 105029276B
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jujube
dry
paste piece
drying
water
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CN105029276A (en
Inventor
郑霞
潘忠礼
曹卫彬
高振江
肖红伟
马海乐
唐明翔
万江静
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Shihezi University
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Shihezi University
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Abstract

The present invention relates to a kind of methods for processing jujube paste piece, it is characterized in that: it carries out according to the following steps, step 1: sorting;Step 2: cleaning;Step 3: clear dry;Step 4: beating clay;Step 5: system is dry.Jujube paste piece sample chromatism measurement prepared by the present invention is stablized, flavor is kept, for sweet mouthfeel naturally, brittleness is preferable, drying time is short, process environmental protection, low energy consumption, and equipment occupation space is small, in production overall process links without any Chemical treatment and use food additives, safety non-pollution, natural health.

Description

A method of processing jujube paste piece
Technical field
The present invention relates to a kind of methods using the dry processing jujube paste piece of mid and far infrared, belong to agro-processing technology neck Domain.
Background technique
Processing, the especially Xinjiang in China are planted for the jujube in China, the plantation of jujube has become scale, jujube battalion It is high to support value, current cultivated area is wide, but the fruit of jujube is easy breakage of rotting, and residual jujube, secondary jujube price are suppressed, jujube It is drying there are many deficiencies, eventually lead to jujube agriculture benefit damage such case;Be badly in need of using it is a kind of it is novel it is efficient, energy saving, Technological development is dried to jujube slice in free of contamination drying means, it is intended to development and production go out it is a kind of it is pure natural it is no added i.e. The novel high-quality jujube product of food provides technical support economically for red dates industry development;Solve residual jujube, secondary jujube at present It is fully utilized, reduces the economic loss of jujube agriculture, in order to manufacture the product for producing more jujube series, enrich market Product category, this has certain realistic meaning to the development of the red dates industry in China and Xinjiang.
Summary of the invention
The object of the present invention is to provide a kind of methods using the dry processing jujube paste piece of mid and far infrared.
The purpose of the present invention is what is be achieved through the following technical solutions:
The present invention it is characterized in that: carry out according to the following steps,
Step 1: sorting
The jujube that will be chosen in advance, moisture content take from 3.5~4.5 DEG C of cold storage plant 30.75~45.75% Out, it is laid on material table, its temperature is made to rise 22 DEG C~30 DEG C, prepare for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring In placement blender at 11000~22000r/min, fine particle is broken into down at clod shape, the time is 1~3min, The thickness for being paved into 2~7mm again, preferably paves into rectangular shape, is uniformly cut into order to preferably roughly the same Slice, be cut into jujube paste piece, jujube paste piece single layer be uniformly then laid in the grade metal silk screen greater than 20 mesh and is made into Material table on;
Step 5: system is dry
It with catalysis far-infrared ray drying equipment, is turned on and adjusts to set parameter, 55~75 DEG C of drying temperature, radiation 2.5~100 μm, 7~14kW of radiant power of 80~160mm of distance, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower After unlatching, material is sequentially placed into, shuts insulating equipment door;Dry 90~720min, until jujube paste piece wet basis moisture content drops to Stop drying when 17%, takes out Vacuum Package after cooling, be put into freshness protection package and store.
The present invention is the nearly dry jujube (moisture content 30.75~45.75%) after the normal harvest of Xinjiang of China South Sinkiang by sunning, Jujube is smashed with blender again after stoning, and jujube paste is paved striking into the jujube paste piece of required thickness, thin slice is cut into uniformly Bulk (40mm × 20mm);The jujube paste piece of the dry preparation of catalysis type mid and far infrared, natural no added, health is convenient for carrying, not It is not busy instant, the especially convenient addition food material as beverages such as tea and coffees;Not only it can effectively solve Xinjiang to east The excessively high problem of area's transportation cost, and the outer jujube such as can solve etc. and be not suitable for carrying out the jujube of whole jujube processing and slice type processing Quick processing problem, have great function for increasing economic efficiency.The present invention is broken into clay blade technolgy due to using, The jujube material for being related to processing can be not only used for jujube in grade, and may also be adapted to the rapid draing of equal outer jujube and handles, can To greatly reduce the loss of off standard jujube, added value of product is improved;It is different and solid since jujube material is there are not of uniform size The how many difference of shape object content is conducive to the product that personalized polynary aspect is made, provides plasticity using clay jujube piece is beaten Guarantee, to improve the uniform uniformity of commercial quality.Improve the competitiveness of similar product in the market;Besides due to jujube Slice have passed through the process of smashing, enter when drinking water dissolution than be sliced made of jujube piece have the characteristics that it is instant, it is easy to carry and point Dress may be used as the natural nutrition addition drink material of coffee, tea-drinking and other beverage made of fruits or vegetables;When dry used in jujube piece of the present invention Between be 90~390min, drying time is short, process environmental protection, low energy consumption, and equipment occupation space is small, and production overall process is each In a link without any Chemical treatment and use food additives, safety non-pollution, natural health.Jujube prepared by the present invention Slice sample chromatism measurement stabilization, flavor are kept, and for sweet mouthfeel naturally, brittleness is preferable, catalysis type mid and far infrared dries manufactured jujube Slice shortens than the slice jujube piece time prepared by medium and short-wave infrared drying, is 4mm in jujube paste piece thickness, uses 110mm radiation length Under drying condition, when drying temperature is 65 DEG C, drying time is only 3h, than the medium and short-wave infrared drying time under equal conditions (6.5h) has saved 116.6%.
Specific embodiment
Embodiment 1
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 3.5 DEG C of cold storage plant 32.75%, are laid in material On platform, its temperature is made to rise 22 DEG C, prepared for next step processing link;
Step 2: cleaning
By the soil on jujube surface and other sundries, cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness rectangular shape of 2mm, it is cut into long 40mm, the jujube paste piece of wide 20mm, then the uniform laying of jujube paste piece single layer On the material table that the grade metal silk screen of 20 mesh is made into;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 55 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 80mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by material It is sequentially placed into, shuts insulating equipment door;Dry 210min, stops drying when jujube paste piece wet basis moisture content drops to 17%, takes Vacuum Package after cooling down out, is put into freshness protection package and stores.
Embodiment 2
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 4.5 DEG C of cold storage plant 45.75%, are laid in material On platform, its temperature is made to rise 30 DEG C, prepared for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness of 3mm, rectangular shape is paved into, is cut into long 40mm, the jujube paste piece of wide 20mm is then equal jujube paste piece single layer On the material table that the even grade metal silk screen for being laid in 80 mesh is made into;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 75 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 140mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by object Material is sequentially placed into, and shuts insulating equipment door;Dry 220min, stops drying when jujube paste piece wet basis moisture content drops to 17%, Vacuum Package after taking-up is cooling, is put into freshness protection package and stores.
Embodiment 3
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 4 DEG C of cold storage plant 35.25%, are laid in material table On, so that its temperature is risen 26 DEG C, prepares for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness of 4mm, it is cut into long 40mm, then the jujube paste piece of wide 20mm is uniformly laid in jujube paste piece single layer the food of 50 mesh On the material table that grade wire mesh is made into;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 65 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 160mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by object Material is sequentially placed into, and shuts insulating equipment door;Dry 390min, stops drying when jujube paste piece wet basis moisture content drops to 17%, Vacuum Package after taking-up is cooling, is put into freshness protection package and stores.
Embodiment 4
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 4.2 DEG C of cold storage plant 40.45%, are laid in material On platform, its temperature is made to rise 25 DEG C, prepared for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness of 5mm, rectangular shape is paved into, is cut into long 40mm, the jujube paste piece of wide 20mm is then equal jujube paste piece single layer It is even to be laid on the material table being made into greater than the grade metal silk screen of 30 mesh;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 70 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 110mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by object Material is sequentially placed into, and shuts insulating equipment door;Dry 250min, stops drying when jujube paste piece wet basis moisture content drops to 17%, Vacuum Package after taking-up is cooling, is put into freshness protection package and stores.
Embodiment 5
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 3.8 DEG C of cold storage plant 36.78%, are laid in material On platform, its temperature is made to rise 24 DEG C, prepared for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness of 6mm, it is cut into long 40mm, then the jujube paste piece of wide 20mm is uniformly laid in jujube paste piece single layer the food of 40 mesh On the material table that grade wire mesh is made into;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 60 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 120mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by object Material is sequentially placed into, and shuts insulating equipment door;Dry 480min, stops drying when jujube paste piece wet basis moisture content drops to 17%, Vacuum Package after taking-up is cooling, is put into freshness protection package and stores.
Implement 6
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 4 DEG C of cold storage plant 38.12%, are laid in material table On, so that its temperature is risen 23 DEG C, prepares for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness of 7mm, it is cut into long 40mm, then jujube paste piece single layer is uniformly laid in 65 by the jujube paste piece of wide 20mm60Purpose On the material table that grade metal silk screen is made into;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 70 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 140mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by object Material is sequentially placed into, and shuts insulating equipment door;Dry 525min, stops drying when jujube paste piece wet basis moisture content drops to 17%, Vacuum Package after taking-up is cooling, is put into freshness protection package and stores.
Embodiment 7
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 4 DEG C of cold storage plant 33.34%, are laid in material table On, so that its temperature is risen 22 DEG C, prepares for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness of 2mm, rectangular shape is paved into, is cut into long 40mm, the jujube paste piece of wide 20mm is then equal jujube paste piece single layer On the material table that the even grade metal silk screen for being laid in 40 mesh is made into;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 75 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 110mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by object Material is sequentially placed into, and shuts insulating equipment door;Dry 90min, stops drying when jujube paste piece wet basis moisture content drops to 17%, takes Vacuum Package after cooling down out, is put into freshness protection package and stores.
Embodiment 8
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 4.2 DEG C of cold storage plant 34.56%, are laid in material On platform, its temperature is made to rise 24 DEG C, prepared for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness of 4mm, it is cut into long 40mm, then the jujube paste piece of wide 20mm is uniformly laid in jujube paste piece single layer greater than 70 mesh The material table that is made into of grade metal silk screen on;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 65 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 110mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by object Material is sequentially placed into, and shuts insulating equipment door;Dry 180min, stops drying when jujube paste piece wet basis moisture content drops to 17%, Vacuum Package after taking-up is cooling, is put into freshness protection package and stores.
Embodiment 9
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 4.2 DEG C of cold storage plant 33.28%, are laid in material On platform, its temperature is made to rise 27 DEG C, prepared for next step processing link;
Step 2: cleaning
Jujube surface there are into soil and other sundries, is cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, by the jujube of chopping in stirring It places in blender at 16000r/min, is broken into fine particle so that at clod shape, time 1min, then paved At the thickness of 7mm, it is cut into long 40mm, then the jujube paste piece of wide 20mm is uniformly laid in jujube paste piece single layer the food of 30 mesh On the material table that grade wire mesh is made into;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 55 DEG C of drying temperature, radiation length 2.5~100 μm, radiant power 7kW of 160mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open after, by object Material is sequentially placed into, and shuts insulating equipment door;Dry 720min, stops drying when jujube paste piece wet basis moisture content drops to 17%, Vacuum Package after taking-up is cooling, is put into freshness protection package and stores.

Claims (1)

1. a kind of method for processing jujube paste piece, it is characterised in that: it carries out according to the following steps,
Step 1: sorting
The jujube that will be chosen in advance, moisture content take out from 3.5~4.5 DEG C of cold storage plant 30.75~45.75%, put down It is layered on material table, its temperature is made to rise 22 DEG C~30 DEG C, prepare for next step processing link;
Step 2: cleaning
By the soil on jujube surface and other sundries, cleaned up with tap water;
Step 3: clear dry
The jujube that will have been cleaned is removed the water on jujube surface by centrifugal device;
Step 4: beating clay
The jujube stoning that the water on surface will be removed, beats at first to stir in mud device and beats mud, the jujube of chopping is placed in stirring In blender at 11000~22000r/min, fine particle is broken into down at clod shape, the time is 1~3min, then will Its thickness for paving into 2~7mm, is cut into jujube paste piece, and jujube paste piece single layer is uniformly then laid in the food greater than 20 mesh On the material table that grade wire mesh is made into;
Step 5: system is dry
With catalysis far-infrared ray drying equipment, it is turned on and adjusts to set parameter, 55~75 DEG C of drying temperature, radiation length 2.5~100 μm, 7~14kW of radiant power of 80~160mm, mid and far infrared wavelength, carry out heat engine;Etc. equipment preheating, blower open Afterwards, material is sequentially placed into, shuts insulating equipment door;Dry 90~720min, until jujube paste piece wet basis moisture content drops to 17% When stop drying, take out it is cooling after Vacuum Package, be put into freshness protection package and store.
CN201510483718.5A 2015-07-29 2015-07-29 A method of processing jujube paste piece Active CN105029276B (en)

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Citations (1)

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CN102283360A (en) * 2011-08-15 2011-12-21 陕西科技大学 Method for processing crispy red date slices
CN102511747B (en) * 2011-11-21 2013-10-02 新疆冠农果茸集团股份有限公司 Red date piece processing method
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CN102669666A (en) * 2011-11-30 2012-09-19 宁夏天瑞产业集团现代农业有限公司 Chinese date slices and production method thereof

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