CN105024411B - A kind of intelligent power lithium ion battery management system and its charge control method - Google Patents
A kind of intelligent power lithium ion battery management system and its charge control method Download PDFInfo
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Abstract
本发明涉及一种智能动力锂离子电池管理系统,包括微控制器模块以及与其连接的采集模块、存储模块、安全保护模块、通讯模块、充放电控制模块、均衡管理模块;其充电方法包括:根据采集模块采集到的单体电池电压,电池组总电压、温度、电流等信息,判断电池是否允许充电;如允许,则电池管理系统自动调节对电池组的充电模式;通过CAN通讯自动调节均衡电源模块的输出电流,对电压较低的单体电池进行均衡充电,直到所有单体电池的压差均小于阈值为止。本发明能够根据电池组数据信息自动选择充电方式,自动匹配充电电流,且具有充电保护功能,能够提高电池组的充电效率,延长电池组循环使用寿命。
The invention relates to an intelligent power lithium-ion battery management system, which includes a microcontroller module and an acquisition module connected thereto, a storage module, a safety protection module, a communication module, a charge and discharge control module, and a balance management module; the charging method includes: The acquisition module collects information such as the voltage of the single battery, the total voltage, temperature, and current of the battery pack, and judges whether the battery is allowed to be charged; if allowed, the battery management system automatically adjusts the charging mode of the battery pack; automatically adjusts the balanced power supply through CAN communication The output current of the module is used to charge the single cells with lower voltage in an equalized manner until the voltage difference of all the single cells is less than the threshold. The invention can automatically select the charging mode according to the data information of the battery pack, automatically match the charging current, has a charging protection function, can improve the charging efficiency of the battery pack, and prolong the cycle life of the battery pack.
Description
技术领域technical field
本发明属于动力电池管理系统领域,具体说是一种动力锂离子电池用的电池管理系统及其充电控制方法。The invention belongs to the field of power battery management systems, in particular to a battery management system for power lithium-ion batteries and a charging control method thereof.
背景技术Background technique
随着电动车、混合动力工具的发展,各种动力电池得到广泛应用。锂电池以其体积小,自放电率低,能量密度高,循环使用寿命长等优点,成为最有前景的动力电池。但是锂电池安全稳定性不高,过充电、过放电都会对锂离子电池造成伤害,所以为保证锂离子电池的安全工作,必须配备高性能的电池管理系统。With the development of electric vehicles and hybrid power tools, various power batteries are widely used. Lithium batteries have become the most promising power batteries due to their small size, low self-discharge rate, high energy density, and long cycle life. However, the safety and stability of lithium batteries are not high, and overcharging and overdischarging will cause damage to lithium-ion batteries. Therefore, in order to ensure the safe operation of lithium-ion batteries, a high-performance battery management system must be equipped.
现有的锂电池管理系统,充电策略单一,多采用恒流充电,不能根据电池的特性合理充电,往往充电效率不高且容易对锂离子电池造成伤害,缩短其使用寿命。同时大多数锂电池管理系统采用被动均衡的均衡方式,均衡效率低,而且容易导致热量管理问题。The existing lithium battery management system has a single charging strategy and mostly uses constant current charging, which cannot be charged reasonably according to the characteristics of the battery. The charging efficiency is often low and it is easy to cause damage to the lithium-ion battery and shorten its service life. At the same time, most lithium battery management systems adopt passive equalization, which has low equalization efficiency and easily leads to heat management problems.
发明内容Contents of the invention
本发明目的是提供一种性能稳定、成本低、功耗小、充电效率高、均衡效果好的智能动力锂离子电池管理系统,以克服上述电池管理系统的缺陷。The object of the present invention is to provide an intelligent power lithium-ion battery management system with stable performance, low cost, low power consumption, high charging efficiency and good equalization effect, so as to overcome the defects of the above-mentioned battery management system.
本发明为实现上述目的所采用的技术方案是:一种智能动力锂离子电池管理系统,包括:微控制器模块以及与其连接的采集模块、存储模块、安全保护模块、通讯模块、充放电控制模块、均衡管理模块;采集模块、充放电控制模块、均衡管理模块用于连接电池单元;The technical solution adopted by the present invention to achieve the above object is: an intelligent power lithium-ion battery management system, including: a microcontroller module and an acquisition module connected to it, a storage module, a safety protection module, a communication module, and a charge and discharge control module , Balance management module; acquisition module, charge and discharge control module, and balance management module are used to connect the battery unit;
微控制器模块:根据采集模块的电池数据信息控制充放电控制模块、安全保护模块以及均衡管理模块,并将电池数据信息和状态信息通过通讯模块发送给外部设备控制器,并存储到存储模块;Microcontroller module: control the charging and discharging control module, safety protection module and balance management module according to the battery data information of the acquisition module, and send the battery data information and status information to the external device controller through the communication module, and store them in the storage module;
充放电控制模块:用于连接电池单元,并对电池组的充放电过程进行管理,实现对锂电池组的自动充电;Charge and discharge control module: used to connect the battery unit, manage the charging and discharging process of the battery pack, and realize the automatic charging of the lithium battery pack;
均衡管理模块:用于电池组充电过程中减少单体电池容量之间的差异,并且实现自动错误检测与自动配置均衡电流。Balance management module: used to reduce the difference between the capacity of single batteries during the charging process of the battery pack, and realize automatic error detection and automatic configuration of the balance current.
所述充放电控制模块的输出端与安全保护模块的输出端分别与与门的两个输入端连接,与门输出端与场效应管N1、场效应管N2的G极连接,场效应管N1、N2的D极和继电器N3的一端连接后依次经电流传感器、熔断器与电池单元的负极连接,场效应管N1、N2的S极并联后与充电机负极连接,充电机的正极与电池单元的正极连接;继电器N3的另一端通过负载与电池单元的正极连接,控制端与微控制器模块连接,充电机通过CAN总线与通讯模块连接,还通过依次连接的均衡电源模块、均衡管理模块与电池单元的每个单体电池正负极连接。The output end of the charging and discharging control module and the output end of the safety protection module are respectively connected to the two input ends of the AND gate, and the output end of the AND gate is connected to the G poles of the field effect transistor N1 and the field effect transistor N2, and the field effect transistor N1 , D pole of N2 and one end of relay N3 are connected to the negative pole of the battery unit through the current sensor and fuse in turn, the S poles of field effect transistors N1 and N2 are connected in parallel to the negative pole of the charger, and the positive pole of the charger is connected to the battery unit The other end of the relay N3 is connected to the positive pole of the battery unit through the load, the control end is connected to the microcontroller module, the charger is connected to the communication module through the CAN bus, and the balance power module, balance management module and The positive and negative poles of each single cell of the battery unit are connected.
所述均衡管理模块包括多个二极管和开关阵列,开关阵列用于控制每一个单体电池的均衡充电开启与关闭,包括多个开关;每个单体电池正负极分别串联二极管、开关后,与均衡电源模块的正负输出端连接。The balance management module includes a plurality of diodes and a switch array, and the switch array is used to control the equalization charging on and off of each single battery, including a plurality of switches; after the positive and negative poles of each single battery are connected in series with diodes and switches, Connect with the positive and negative output terminals of the balanced power module.
一种智能动力锂离子电池管理系统的充电控制方法,包括以下步骤:A charging control method for an intelligent power lithium-ion battery management system, comprising the following steps:
根据采集模块采集到的单体电池电压,电池组总电压、温度和总电流,判断是否进行充电保护;若需要进行充电保护,则断开场效应管N1和场效应管N2,同时通过CAN通讯禁止充电机和均衡电源模块输出;According to the single battery voltage collected by the acquisition module, the total voltage, temperature and total current of the battery pack, judge whether to perform charging protection; if charging protection is required, disconnect the FET N1 and FET N2, and communicate through CAN at the same time Prohibit the output of the charger and the balanced power module;
若不需要进行充电保护,则进入预充电阶段,在预充电阶段中若单体电池满足均衡开启的条件,则进行均衡充电,同时微控制器模块通过CAN通讯控制均衡电源模块接通继电器N5,关闭继电器N4、继电器N6,均衡电源模块以5V/3A输出;若不满足,执行下一步骤;If charging protection is not required, it will enter the pre-charging stage. In the pre-charging stage, if the single battery meets the condition of equalization opening, it will perform equalization charging. At the same time, the microcontroller module controls the equalization power supply module to turn on the relay N5 through CAN communication. Turn off relay N4 and relay N6, and the balanced power module outputs at 5V/3A; if not satisfied, go to the next step;
进入快速充电阶段,在快速充电阶段中若单体电池满足均衡开启的条件,则进行均衡充电,同时微控制器模块通过CAN通讯控制均衡电源模块接通N6,关闭N4和N5,均衡电源模块以5V/5A输出;若不满足,执行下一步骤;Enter the fast charging stage. In the fast charging stage, if the single battery meets the condition of equalization opening, the equalization charging will be carried out. At the same time, the microcontroller module controls the equalization power module to turn on N6 and turn off N4 and N5 through CAN communication. 5V/5A output; if not satisfied, go to the next step;
进入饱和充电阶段,在饱和充电阶段中若单体电池满足均衡开启的条件,则进行均衡充电,同时微控制器模块通过CAN通讯控制均衡电源模块接通N4,关闭N5和N6,均衡电源以5V/1A输出;若不满足,执行下一步骤;Enter the saturated charging stage. In the saturated charging stage, if the single battery meets the condition of equalization opening, the equalization charge will be carried out. At the same time, the microcontroller module controls the equalization power module to turn on N4 and turn off N5 and N6 through CAN communication. The equalization power supply is 5V /1A output; if not satisfied, go to the next step;
进入补充充电阶段,在补充充电阶段,通过均衡管理模块和开关和CAN通讯控制均衡模块依次对每支单体电池进行充电,直至所有单体电池均达到充电截止电压Vsstop,结束充电,并关闭均衡管理模块的所有开关,以及通过CAN通讯控制均衡电源模块关闭继电器N5、N4、N6。Enter the supplementary charging stage. In the supplementary charging stage, each single battery is charged in turn through the equalization management module and the switch and the CAN communication control equalization module until all the single batteries reach the charging cut-off voltage Vsstop, the charging is ended, and the equalization is turned off. Manage all the switches of the module, and control the balanced power supply module to close the relays N5, N4, and N6 through CAN communication.
所述判断是否进行充电保护具体为:出现下述情况时则认为需要进行充电保护,否则不需要进行充电保护:The determination of whether to perform charging protection is specifically: when the following situations occur, it is considered that charging protection is required, otherwise charging protection is not required:
采集模块采集到电池组温度连续5s内高于或者低于限值;The acquisition module acquires that the temperature of the battery pack is higher or lower than the limit value within 5 consecutive seconds;
电池组总电压连续2s高于限值,或者任意一支单体电池电压连续2s均高于限值;The total voltage of the battery pack is higher than the limit for 2s in a row, or the voltage of any single battery is higher than the limit for 2s in a row;
电池组与充电机通讯成功后,若电池组发送充电请求,连续10s采集模块未检测到充电电流,或者电池组未发送充电请求,连续10s采集模块检测到充电电流大于2A。After the battery pack communicates with the charger successfully, if the battery pack sends a charging request, the acquisition module does not detect the charging current for 10 consecutive seconds, or the battery pack does not send a charging request, and the acquisition module detects that the charging current is greater than 2A for 10 consecutive seconds.
所述预充电包括以下步骤:The pre-charging includes the following steps:
若电池组总电压低于预充电电池组总电压限值Vtpre或者任意一支单体电池电压低于预充电单体电池电压限值Vspre,微控制器模块控制场效应管N1和场效应管N2导通,通过CAN通讯调节充电机以0.05C恒流输出。If the total voltage of the battery pack is lower than the total voltage limit Vtpre of the pre-charged battery pack or the voltage of any single cell is lower than the voltage limit Vspre of the pre-charged single cell, the microcontroller module controls the field effect transistor N1 and the field effect transistor N2 Turn on, and adjust the charger to output at a constant current of 0.05C through CAN communication.
所述快速充电包括以下步骤:The fast charging includes the following steps:
当电池组总电压大于阈值Vspeed时,微控制器模块控制场效应管N1和场效应管N2导通,通过CAN通讯调节充电机以0.5C恒流输出。When the total voltage of the battery pack is greater than the threshold Vspeed, the microcontroller module controls the field effect transistor N1 and the field effect transistor N2 to conduct, and adjusts the charger to output a constant current of 0.5C through CAN communication.
所述饱和充电包括以下步骤:Described saturated charge comprises the following steps:
当电池组总电压大于阈值Vsatura时,微控制器模块通过CAN通讯调节充电机以0.2C恒流输出,直至电池组总电压达到充电截止电压Vtstop或单体电池电压达到充电截止电压Vsstop,断开场效应管N1和场效应管N2,通过CAN通讯控制充电机禁止充电机输出。When the total voltage of the battery pack is greater than the threshold Vsatura, the microcontroller module adjusts the charger to output a constant current of 0.2C through CAN communication until the total voltage of the battery pack reaches the charging cut-off voltage Vtstop or the voltage of the single battery reaches the charging cut-off voltage Vsstop, and then disconnects The field effect transistor N1 and the field effect transistor N2 control the charger through CAN communication to prohibit the output of the charger.
所述补充充电包括以下步骤:The supplementary charging includes the following steps:
依次对每支单体电池进行补充充电,即通过CAN通讯控制均衡电源模块接通继电器N5,关闭继电器N4和N6,控制均衡管理模块(8)的多路开关,依次开启每个单体电池的均衡通路,至此单体电池电压达到阈值电压Vsstop。Carry out supplementary charging for each single battery in turn, that is, control the balanced power supply module through CAN communication to turn on relay N5, close relays N4 and N6, control the multi-way switch of the balanced management module (8), and turn on the power supply of each single battery in turn. Equalize the path, so far the voltage of the single battery reaches the threshold voltage Vsstop.
所述均衡开启的条件为:判断电池单元无故障后,电压最高的单体电池和电压最低的单体电池的电压差值大于均衡开启限值Udva。具体为:根据采集模块采集到的单体电池电压,判断电池单元是否故障;如无故障,则当电压最高的单体电池和电压最低的单体电池的电压差值大于均衡开启限值Udva,则进入均衡充电;如有故障,则不进入均衡充电,同时微控制器模块通过CAN通讯控制均衡电源模块关闭继电器N4、N5和N6。The condition for opening the equalization is: after it is judged that the battery unit is not faulty, the voltage difference between the single battery with the highest voltage and the single battery with the lowest voltage is greater than the equalization open limit value Udva. Specifically: according to the voltage of the single battery collected by the acquisition module, it is judged whether the battery unit is faulty; if there is no fault, when the voltage difference between the single battery with the highest voltage and the single battery with the lowest voltage is greater than the balance opening limit value Udva, If there is a fault, it will not enter the equalization charging, and at the same time, the microcontroller module controls the equalization power supply module to turn off the relays N4, N5 and N6 through CAN communication.
所述均衡充电具体为:对电压最低的电池单元进行充电,并根据电池所处的充电阶段,通过CAN通讯调节均衡电源模块的输出电流,直到所有单体电池的压差均小于阈值Udvb为止。The balanced charging specifically includes: charging the battery unit with the lowest voltage, and adjusting the output current of the balanced power module through CAN communication according to the charging stage of the battery until the voltage difference of all single batteries is less than the threshold value Udvb.
本发明具有以下有益效果及优点:The present invention has the following beneficial effects and advantages:
1.本发明为集中式电池管理系统,具有体积小,性能稳定,采集精度高,成本低,可靠性强等特点。1. The present invention is a centralized battery management system, which has the characteristics of small size, stable performance, high acquisition accuracy, low cost, and strong reliability.
2.本发明的动力锂离子电池管理系统,运用CAN通讯网络并结合电池特性进行充电控制,能够根据电池组数据信息自动选择充电方式,自动匹配充电电流,且具有充电保护功能,能够提高电池组的充电效率,延长电池组循环使用寿命。2. The power lithium-ion battery management system of the present invention uses the CAN communication network and performs charging control in combination with battery characteristics. It can automatically select the charging mode according to the battery pack data information, automatically match the charging current, and has a charging protection function, which can improve the performance of the battery pack. High charging efficiency, prolonging the cycle life of the battery pack.
3.本发明提供一种均衡充电控制方式,通过CAN通讯网络与均衡电源模块通讯,根据电池组数据信息自动启动和关闭均衡充电,在电池组不同的充电阶段能自动配置均衡电流,并在主充电结束后,依次对每支单体电池进行补充充电,提高了单体电池间容量一致性。3. The present invention provides a balanced charging control method, which communicates with the balanced power supply module through the CAN communication network, automatically starts and closes the balanced charging according to the data information of the battery pack, and can automatically configure the balanced current in different charging stages of the battery pack, and in the main After the charging is completed, supplementary charging is performed on each single battery in turn, which improves the capacity consistency among the single batteries.
4.本发明提供一种均衡电源模块,能够通过CAN通讯调节输出电流,为电池组均衡充电提供可调电源。4. The present invention provides a balanced power supply module, which can adjust the output current through CAN communication, and provide adjustable power supply for the balanced charging of the battery pack.
附图说明Description of drawings
图1为本发明的智能动力锂离子电池管理系统框架图。Fig. 1 is a frame diagram of the intelligent power lithium-ion battery management system of the present invention.
图2为充放电控制模块原理示意图。Figure 2 is a schematic diagram of the principle of the charging and discharging control module.
图3为均衡电源模块原理示意图。Figure 3 is a schematic diagram of the principle of the balanced power supply module.
图4为均衡管理模块原理示意图。Fig. 4 is a schematic diagram of the principle of the balance management module.
图5为充电控制算法流程图。Figure 5 is a flowchart of the charging control algorithm.
具体实施方式detailed description
下面结合附图及实施例对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
本发明提供了一种智能动力锂离子电池管理系统,其包括微控制器模块1、电源模块7、采集模块2、充放电控制模块6、安全保护模块4、通讯模块5、存储模块3和均衡管理模块8。该电池管理系统能够对锂电池电压、温度、电流以及电池荷电状态(简称SOC)实时监测和管理,运用CAN通讯网络对电池组进行自动充电控制,即根据电池组数据信息自动调节充电模式,对容量一致性较差的单体电池进行均衡管理,自动配置均衡充电电流,提高锂电池的容量一致性。该电池管理系统能够提高电池的充电效率,延长使用寿命,确保电池组安全、稳定运行。The invention provides an intelligent power lithium-ion battery management system, which includes a microcontroller module 1, a power module 7, an acquisition module 2, a charge and discharge control module 6, a safety protection module 4, a communication module 5, a storage module 3 and an equalizer Management module8. The battery management system can monitor and manage the lithium battery voltage, temperature, current and battery state of charge (SOC for short) in real time, and use the CAN communication network to automatically charge the battery pack, that is, automatically adjust the charging mode according to the battery pack data information, Perform balanced management on single batteries with poor capacity consistency, automatically configure balanced charging current, and improve the capacity consistency of lithium batteries. The battery management system can improve the charging efficiency of the battery, prolong the service life, and ensure the safe and stable operation of the battery pack.
如图1所示,本发明的电源模块7分别与采集模块2、微控制器模块1、通讯模块5、存储模块3、安全保护模块4连接,提供5个模块工作电压,保证电池管理系统正常工作。As shown in Figure 1, the power module 7 of the present invention is respectively connected with the acquisition module 2, the microcontroller module 1, the communication module 5, the storage module 3, and the safety protection module 4, and provides 5 module working voltages to ensure that the battery management system is normal Work.
所述采集模块2用于单体电池电压、电池组总电压、总电流以及温度的检测;由温度、总电压、单体电池电压、总电流和均衡电流采集电路组成。采集电路由差分运算放大器和分压电阻构成,温度传感器采用热敏电阻,总电流采集所需的电流传感器采用精密电阻,均衡电流采集所需的电流传感器采用霍尔电流传感器。The acquisition module 2 is used to detect the voltage of the single battery, the total voltage of the battery pack, the total current and the temperature; it is composed of the temperature, the total voltage, the voltage of the single battery, the total current and the balance current acquisition circuit. The acquisition circuit is composed of a differential operational amplifier and a voltage divider resistor. The temperature sensor is a thermistor. The current sensor required for total current acquisition is a precision resistor. The current sensor required for balanced current acquisition is a Hall current sensor.
所述微控制器模块1是整个系统的核心模块,它接收采集的数据信息,并进行处理;根据得到的数据信息进行相应的逻辑运算,估算SOC,控制安全保护模块4、均衡管理模块8、充放电控制模块6,将采集的数据信息、系统状态信息以及故障信息写入存储模块3,并通过通讯模块5与外部设备(如整车控制器)进行交互。Described microcontroller module 1 is the core module of whole system, and it receives the data information of collection, and processes; Carry out corresponding logic operation according to the data information obtained, estimate SOC, control security protection module 4, balance management module 8, The charging and discharging control module 6 writes the collected data information, system status information and fault information into the storage module 3, and interacts with external devices (such as the vehicle controller) through the communication module 5 .
所述充放电控制模块6用于对电池组的充放电过程进行管理,实现对锂电池组的智能自动充电。由充电控制电路和放电控制电路组成,充、放电过程由微处理器模块控制,对电池组的充电控制采用预充电、快速充电、饱和充电和补充充电分阶段控制,并与均衡充电管理相结合,电池管理系统能够根据电池组数据信息自动配置充电方式,并通过CAN通讯网络与充电机和均衡电源模块通讯,自动配置充电电流和均衡电流。The charging and discharging control module 6 is used to manage the charging and discharging process of the battery pack, so as to realize the intelligent automatic charging of the lithium battery pack. It is composed of charging control circuit and discharge control circuit. The charging and discharging process is controlled by the microprocessor module. The charging control of the battery pack adopts pre-charging, fast charging, saturated charging and supplementary charging in stages, and is combined with balanced charging management. , The battery management system can automatically configure the charging mode according to the battery pack data information, and communicate with the charger and the balancing power module through the CAN communication network to automatically configure the charging current and balancing current.
所述安全保护模块4用于对电池管理系统和电池组的故障检测,以防止安全事故的发生。接收微处理器判断发生安全隐患时输出的信号,按等级使能保护控制信号,产生相应的保护动作。The safety protection module 4 is used for fault detection of the battery management system and the battery pack, so as to prevent the occurrence of safety accidents. Receive the signal output by the microprocessor when judging that a potential safety hazard occurs, enable the protection control signal according to the level, and generate corresponding protection actions.
所述通讯模块5,接收微控制器模块发来的信息,并发送给外部通讯设备,同时接收外部通讯设备发来的指令信息,转发到微控制器模块处理。The communication module 5 receives the information sent by the microcontroller module and sends it to the external communication device, and at the same time receives the instruction information sent by the external communication device and forwards it to the microcontroller module for processing.
所述存储模块3属于非挥发性记忆模块,与微处理器模块1连接,能够进行非易失性的存储读写,存储速度快,可以对锂电池管理系统的数据信息和状态信息进行存储,并在管理系统掉电的情况下存储信息不会丢失,可以永久性存储锂离子电池管理系统的数据信息。The storage module 3 is a non-volatile memory module, connected to the microprocessor module 1, capable of non-volatile storage, reading and writing, fast storage speed, and can store data information and status information of the lithium battery management system, And the stored information will not be lost when the management system is powered off, and the data information of the lithium-ion battery management system can be permanently stored.
所述均衡管理模块8用于电池组充电过程中减少单体电池容量之间的差异度,且具有自动错误检测与自动配置均衡电流功能。由多个相同的开关阵列组成,具有很强的可移植性。均衡管理模块开关阵列一端与均衡电源模块连接,另一端与单体电池连接,每个开关阵列均由微控制器模块控制。在某个电池单元达到均衡开启状态时,对应的开关阵列打开,对此单体电池进行充电。The balance management module 8 is used to reduce the difference between the capacities of the single batteries during the charging process of the battery pack, and has the functions of automatic error detection and automatic configuration of the balance current. Composed of multiple identical switch arrays, it has strong portability. One end of the balance management module switch array is connected to the balance power supply module, and the other end is connected to the single battery, and each switch array is controlled by a microcontroller module. When a certain battery unit reaches the balanced open state, the corresponding switch array is turned on to charge the single battery.
所述均衡电源模块,由CAN通讯模块、MCU模块、3个电源转换模块、多个开关和二级管组成,能够与电池管理系统进行通讯,根据电池管理系统的指令,进行相应的动作,为均衡管理模块提供所要求的输入电源。The balanced power supply module is composed of CAN communication module, MCU module, 3 power conversion modules, multiple switches and diodes, can communicate with the battery management system, and perform corresponding actions according to the instructions of the battery management system. The balance management module provides the required input power.
如图2所示,本发明所述充放电控制模块6通过CAN通讯与充电机和均衡电源模块8连接;充放电控制模块6的启动充电信号和安全保护模块4内充电保护模块的充电保护信号通过与门与场效应管N1和N2的G极连接,继电器N3的控制端与电池管理系统微控制器模块1相连,N1、N2的D极和N3的一端并联后依次经电流传感器、熔断器与电池单元的负极连接;场效应管N1、N2的S极并联后与充电机负极端连接,场效应管N3的另一端与负载连接,电池组的正端作为充电端口与充电机和负载连接,若电池组启动充电后,微控制器模块1控制充电控制模块6输出,使得N1和N2接通,继电器N3断开,若电池组启动放电后,微控制器模块1控制充放电控制模块6输出,使得N1和N2断开,继电器N3接通。As shown in Figure 2, the charging and discharging control module 6 of the present invention is connected with the charger and the equalizing power supply module 8 through CAN communication; the starting charging signal of the charging and discharging control module 6 and the charging protection signal of the charging protection module in the safety protection module 4 The gate is connected to the G poles of field effect transistors N1 and N2, and the control terminal of relay N3 is connected to the microcontroller module 1 of the battery management system. The D poles of N1 and N2 and one end of N3 are connected in parallel, and then pass through the current sensor and fuse in turn. Connect to the negative pole of the battery unit; the S poles of the field effect transistors N1 and N2 are connected in parallel to the negative pole of the charger, the other end of the field effect transistor N3 is connected to the load, and the positive end of the battery pack is used as a charging port to connect the charger and the load , if the charging of the battery pack is started, the microcontroller module 1 controls the output of the charging control module 6, so that N1 and N2 are connected, and the relay N3 is turned off; if the battery pack starts discharging, the microcontroller module 1 controls the charging and discharging control module 6 output, so that N1 and N2 are disconnected, and relay N3 is connected.
本发明所提出的安全保护模块4主要实现电池系统过充电、过放电、超温、低温、过流、均衡故障、熔断器故障等一系列保护功能,确保电池组安全稳定的运行。根据电池管理系统检测的故障对系统运行的重要程度和安全程度进行分级处理,本安全保护模块的保护功能分为三级保护,第一级保护为轻微程度,报警提示;第二级保护为严重程度,报警提示并断开相关工作电路,停止相应的关联动作;第三级保护为熔断器保护,切断总输出电源。所有控制信号均由微控制器根据处理后的数据信息进行逻辑判断后发出。The safety protection module 4 proposed by the present invention mainly realizes a series of protection functions such as battery system overcharge, overdischarge, overtemperature, low temperature, overcurrent, balance failure, fuse failure, etc., to ensure safe and stable operation of the battery pack. According to the faults detected by the battery management system, the importance and safety of the system operation are graded. The protection function of this safety protection module is divided into three levels of protection. The first level of protection is minor and alarm prompts; the second level of protection is serious Level, the alarm prompts and disconnects the relevant working circuits, and stops the corresponding associated actions; the third level of protection is fuse protection, which cuts off the total output power. All control signals are issued by the microcontroller after logical judgment based on the processed data information.
本发明所提出的通讯模块5,采用CAN通讯网络与充电机、均衡电源模块以及外部设备通讯,实现充电控制、均衡控制以及对外数据交互。The communication module 5 proposed by the present invention uses the CAN communication network to communicate with the charger, the equalizing power supply module and external devices to realize charging control, equalizing control and external data interaction.
如图4所示,本发明所提出的均衡管理模块(8)由多路开关选择电路组成,第一支单体电池正负极分别串入二极管D7和D8后与开关S1和S2连接,S1和S2的另一端分别与均衡电源的正负极连接,同理其他单体电池的均衡电路也如上述方法连接。若启动对某一支单体电池的均衡充电,则闭合此均衡支路的两个开关,同时关闭其他所有支路的开关。As shown in Figure 4, the balance management module (8) proposed by the present invention is composed of a multi-way switch selection circuit, the positive and negative poles of the first single battery are connected in series with the diodes D7 and D8 respectively, and are connected with the switches S1 and S2, and the S1 The other end of S2 and S2 are respectively connected to the positive and negative poles of the balanced power supply. Similarly, the balanced circuits of other single batteries are also connected in the same way as above. If the balanced charging of a single battery is started, the two switches of this balanced branch are closed, and the switches of all other branches are turned off at the same time.
本发明所提出的均衡电源模块如图3所示,包括MCU模块U1,CAN通讯模块U2,P1(5V/1A)、P2(5V/3A)、P3(5V/5A)电源转换模块,开关(继电器)N4、N5、N6,以及二极管D1、D2、D3、D4、D5、D6组成;CAN通讯模块(U2)与电池管理系统的通讯模块5连接,用于均衡电源模块接收控制指令返回执行结果;MCU模块(U1)与CAN通讯模块(U2)通过串口通讯线连接;开关N4控制端与MCU模块(U1)电性连接,另两端分别与D1正极和P1的正极连接,开关N5控制端与MCU模块(U1)电性连接,另两端分别与D3正极和P2的正极连接,开关N6控制端与MCU模块(U1)电性连接,另两端分别与D5正极和P3的正极连接,二极管D1、D3和D5的负极端并联作为均衡电源模块的正极端。D2的负极端与P1负极端连接,D4的负极端与P2负极端连接,D6的负极端与P3负极端连接,D2、D4和D6的正极端并联作为均衡电源模块的负极端。MCU模块(U1)通过CAN通讯模块(U2),接收来自电池管理系统发来的指令,再根据指令,通过控制开关N1、N2和N3,来选择P1、P2和P3其中的一个电源模块接通,或全部关闭,根据通讯协议要求输出相应电流电压,并在接通输出后,通过CAN通讯向电池管理系统返回均衡电源已正常输出指令。The balanced power supply module proposed by the present invention is shown in Figure 3, including MCU module U1, CAN communication module U2, P1 (5V/1A), P2 (5V/3A), P3 (5V/5A) power conversion modules, switches ( Relay) N4, N5, N6, and diodes D1, D2, D3, D4, D5, D6; the CAN communication module (U2) is connected to the communication module 5 of the battery management system, which is used for the balanced power module to receive control commands and return execution results ;The MCU module (U1) is connected to the CAN communication module (U2) through a serial communication line; the control terminal of the switch N4 is electrically connected to the MCU module (U1), and the other two ends are respectively connected to the positive pole of D1 and the positive pole of P1, and the control terminal of the switch N5 It is electrically connected to the MCU module (U1), and the other two ends are respectively connected to the positive pole of D3 and the positive pole of P2. The control terminal of switch N6 is electrically connected to the MCU module (U1), and the other two ends are respectively connected to the positive pole of D5 and the positive pole of P3. The negative terminals of diodes D1, D3 and D5 are connected in parallel as the positive terminals of the balanced power supply module. The negative terminal of D2 is connected to the negative terminal of P1, the negative terminal of D4 is connected to the negative terminal of P2, the negative terminal of D6 is connected to the negative terminal of P3, and the positive terminals of D2, D4 and D6 are connected in parallel as the negative terminals of the balanced power module. The MCU module (U1) receives instructions from the battery management system through the CAN communication module (U2), and then selects one of the power modules of P1, P2, and P3 to turn on by controlling the switches N1, N2, and N3 according to the instructions. , or all off, output the corresponding current and voltage according to the requirements of the communication protocol, and after the output is turned on, return the balanced power supply to the battery management system through the CAN communication to output the normal output command.
本发明所提出的均衡控制算法,电池管理系统通过机械触点检测均衡电源模块是否连接,若均衡电源模块连接,则为了保障均衡充电的安全,电池管理系统实时进行自检,即若均衡开启,电池管理系统连续5s内未检测到均衡电流,或者均衡未开启,电池管理系统连续5s内检测到均衡电流,则均衡充电保护,关闭所有均衡管理模块8的多路选择开关,通过CAN通讯禁止均衡电源模块8的输出。若均衡自检均衡充电无故障,则进入均衡充电控制算法,根据采集模块2采集到的单体电池电压,查找到电压最高的单体电池和电压最低的单体电池,如果两个单体电池的电压差值大于均衡开启限值Udva,则启动对电压较低单体电池的均衡充电,即通过接通此支单体电池均衡支路上的开关,对其进行均衡充电,并通过CAN通讯调节均衡电源模块的输出电流,直到所有单体电池的压差均小于均衡停止阈值Udvb,关闭所有均衡支路的开关。In the equalization control algorithm proposed by the present invention, the battery management system detects whether the equalization power supply module is connected through a mechanical contact. The battery management system does not detect the equalization current within 5s, or the equalization is not turned on, and the battery management system detects the equalization current within 5s, then equalizes the charging protection, turns off all the multi-channel selection switches of the equalization management module 8, and prohibits equalization through CAN communication. Output of power module 8. If there is no fault in the balanced self-test and balanced charging, then enter the balanced charging control algorithm, and find the single battery with the highest voltage and the single battery with the lowest voltage according to the voltage of the single battery collected by the acquisition module 2. If two single batteries If the voltage difference is greater than the equalization opening limit value Udva, then the equalization charging of the single battery with a lower voltage is started, that is, the equalization charging is carried out by turning on the switch on the equalization branch circuit of this single battery, and the adjustment is made through CAN communication. Balance the output current of the power module until the voltage difference of all single cells is less than the balance stop threshold Udvb, and turn off the switches of all balance branches.
如图5所示,本发明所提出的一种智能动力锂电池组充电控制算法包括预充电,快速充电,饱和充电和补充充电。在预充电、快速充电、饱和充电阶段,动力锂离子电池管理系统根据单体电池电压信息同时进行均衡管理。在电池组电压较低时采用预充电模式,10min后转为快速充电模式,当电池组充电到末期,即电池组电压达到一定值时,转入饱和充电,均衡充电在以上三个充电模式下均可以启动,在饱和充电结束后分别对每支单体电池进行补充充电。为确保电池组充电的安全,在充电过程中实时自检,一旦有引起充电安全性的问题发生,立即进入充电保护。As shown in FIG. 5 , a charging control algorithm for an intelligent power lithium battery pack proposed by the present invention includes pre-charging, fast charging, saturated charging and supplementary charging. In the stages of pre-charging, fast charging, and saturated charging, the power lithium-ion battery management system performs equalization management at the same time according to the voltage information of the single battery. When the voltage of the battery pack is low, the pre-charging mode is used, and it is switched to the fast charging mode after 10 minutes. When the battery pack is charged to the end, that is, when the battery pack voltage reaches a certain value, it is switched to saturated charging, and the balanced charging is in the above three charging modes. Both can be started, and each single battery is supplemented with charge after the saturated charge is completed. In order to ensure the safety of charging the battery pack, real-time self-inspection is performed during the charging process. Once there is a problem that causes charging safety, it will immediately enter the charging protection.
(1)充电保护:根据采集模块2采集的单体电池电压、电池组总电压、温度和电流数据,进行充电保护功能判断。充电保护功能包括电池组过热保护、过冷保护、过压保护、充电故障保护。电池组过热保护是当采集模块2采集到电池组温度连续5s内均高于过热限值时,电池组过热保护;电池组过冷保护是当采集模块2采集到电池组温度连续5s内均低于过冷限值时,电池组过冷保护;电池组过压保护是当采集模块2采集到电池组总电压连续2s均高于限值,或者任意一支单体电池电压连续2s均高于限值时,电池组过压保护;电池组充电故障是当电池组与充电机通讯成功后,若电池组发送充电请求,连续10s采集模块2未检测到充电电流,或者电池组未发送充电请求,连续10s采集模块2检测到充电电流大于2A,,则认为出现充电故障。一旦电池管理系统充电保护,则断开N1和N2,切断充电回路,同时通过CAN通讯禁止充电机和均衡电源模块输出。(1) Charging protection: According to the single battery voltage, battery pack total voltage, temperature and current data collected by the acquisition module 2, the charging protection function is judged. Charging protection functions include battery pack overheating protection, overcooling protection, overvoltage protection, and charging failure protection. The battery pack overheating protection is when the acquisition module 2 collects that the battery pack temperature is higher than the overheating limit for 5 consecutive seconds, the battery pack overheating protection; When the overcooling limit is reached, the battery pack is under overcooling protection; the battery pack overvoltage protection is when the acquisition module 2 collects that the total voltage of the battery pack is higher than the limit for 2 seconds, or the voltage of any single battery is higher than the limit for 2 seconds. When the limit value is reached, the battery pack is overvoltage protected; the battery pack charging failure is when the battery pack and the charger communicate successfully, if the battery pack sends a charging request, the acquisition module 2 does not detect the charging current for 10 seconds, or the battery pack does not send a charging request If the acquisition module 2 detects that the charging current is greater than 2A for 10 consecutive seconds, it is considered that there is a charging failure. Once the battery management system is charging and protected, disconnect N1 and N2, cut off the charging circuit, and prohibit the output of the charger and the equalizing power module through CAN communication.
(2)预充电:若电池组无引起充电的安全性故障,即不进行充电保护时,根据采集模块2采集的电池组总电压和单体电池电压的数据,若电池组总电压低于预充电电池组总电压限值Vtpre或者任意一支单体电池电压低于预充电单体电池电压限值Vspre,则电池管理系统闭合N1和N2接通充电回路,通过CAN通讯调节充电机使其以0.05C恒流输出,此时若单体电池满足均衡开启的条件,则进入均衡控制算法,同时通过CAN通讯控制均衡电源模块接通N5,关闭N4和N6,均衡电源以5V/3A对外输出。(2) Pre-charging: If the battery pack has no safety faults that cause charging, that is, when charging protection is not performed, according to the data of the total voltage of the battery pack and the voltage of the single battery collected by the acquisition module 2, if the total voltage of the battery pack is lower than the preset When the total voltage limit Vtpre of the rechargeable battery pack or the voltage of any single battery is lower than the voltage limit Vspre of the pre-charged single battery, the battery management system closes N1 and N2 to connect the charging circuit, and adjusts the charger through CAN communication to make it 0.05C constant current output. At this time, if the single battery meets the condition of equalization, it will enter the equalization control algorithm. At the same time, through CAN communication, the equalization power module is controlled to turn on N5, turn off N4 and N6, and the equalization power is output at 5V/3A.
(3)快速充电:若电池组无引起充电的安全性故障,即不进行充电保护时,根据采集模块2采集的电池组总电压和单体电池电压的数据,当电池组总电压大于Vspeed时,电池管理系统通过CAN通讯调节充电机使其以0.5C恒流输出。此时若单体电池满足均衡开启的条件,则进入均衡控制算法,同时通过CAN通讯控制均衡电源模块接通N6,关闭N4和N5,均衡电源以5V/5A对外输出。(3) Fast charging: If the battery pack has no safety faults that cause charging, that is, when charging protection is not performed, according to the data of the total voltage of the battery pack and the voltage of the single battery collected by the acquisition module 2, when the total voltage of the battery pack is greater than Vspeed , the battery management system adjusts the charger to output at a constant current of 0.5C through CAN communication. At this time, if the single battery satisfies the conditions for opening the balance, it will enter the balance control algorithm, and at the same time control the balance power module to turn on N6 through CAN communication, turn off N4 and N5, and the balance power will be output at 5V/5A.
(4)饱和充电:若电池组无引起充电的安全性故障,即不进行充电保护时,根据采集模块2采集的电池组总电压和单体电池电压的数据,当电池组总电压大于Vsatura时,电池管理系统通过CAN通讯调节充电机使其以0.2C恒流输出,直至电池组总电压达到充电截止电压Vtstop或单体电池电压达到充电截止电压Vsstop,断开N1和N2,切断充电回路,通过CAN通讯控制充电机禁止充电机输出。此时若单体电池满足均衡开启的条件,则进入均衡控制算法,同时通过CAN通讯控制均衡电源模块接通N4,关闭N5和N6,均衡电源以5V/1A对外输出。(4) Saturation charging: If the battery pack has no safety faults that cause charging, that is, when charging protection is not performed, according to the data of the total voltage of the battery pack and the voltage of the single battery collected by the acquisition module 2, when the total voltage of the battery pack is greater than Vsatura , the battery management system adjusts the charger through CAN communication to output a constant current of 0.2C until the total voltage of the battery pack reaches the charging cut-off voltage Vtstop or the voltage of the single battery reaches the charging cut-off voltage Vsstop, disconnect N1 and N2, and cut off the charging circuit. The charger is controlled by CAN communication to prohibit the output of the charger. At this time, if the single battery satisfies the conditions for opening the balance, it will enter the balance control algorithm, and at the same time control the balance power module through CAN communication to turn on N4, turn off N5 and N6, and the balance power will be output at 5V/1A.
(5)补充充电:在饱和充电结束后,依次对每支单体电池进行补充充电,即通过CAN通讯控制均衡电源模块接通继电器N5,关闭继电器N4和N6,控制均衡管理模块(8)的多路开关,依次开启每个单体电池的均衡通路,至此单体电池电压达到阈值电压Vsstop,待所有单体电池电压均依次补充充电完成后,关闭均衡管理模块8的所有开关,通过CAN通讯控制均衡电源模块关闭继电器N5、N4、N6。(5) Supplementary charging: After the saturated charging is completed, supplementary charging is performed on each single battery in turn, that is, through CAN communication, the balanced power supply module is controlled to turn on the relay N5, close the relays N4 and N6, and control the balance management module (8) Multi-way switch, turn on the equalization path of each single battery in turn, so far the voltage of the single battery reaches the threshold voltage Vsstop, after all the voltages of the single batteries are supplemented and charged in turn, turn off all the switches of the equalization management module 8, and communicate through CAN Control the balanced power supply module to close the relays N5, N4, and N6.
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