CN105019147A - Automatic sewing template sewing equipment and control system thereof - Google Patents
Automatic sewing template sewing equipment and control system thereof Download PDFInfo
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- CN105019147A CN105019147A CN201510435325.7A CN201510435325A CN105019147A CN 105019147 A CN105019147 A CN 105019147A CN 201510435325 A CN201510435325 A CN 201510435325A CN 105019147 A CN105019147 A CN 105019147A
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- 238000009958 sewing Methods 0.000 title claims abstract description 204
- 239000000463 material Substances 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims description 47
- 230000008569 process Effects 0.000 claims description 47
- 230000009286 beneficial effect Effects 0.000 claims description 5
- 238000010008 shearing Methods 0.000 claims description 5
- 238000012937 correction Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 238000012360 testing method Methods 0.000 claims description 4
- 238000013519 translation Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 description 5
- 244000000626 Daucus carota Species 0.000 description 3
- 235000005770 birds nest Nutrition 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000010985 leather Substances 0.000 description 3
- 235000005765 wild carrot Nutrition 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007799 cork Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses automatic sewing template sewing equipment and a control system thereof. The automatic sewing template sewing equipment comprises the components of a sewing machine, a template sewing material clamping and drawing mechanism, two upper-layer parallel guiderails, two lower-layer parallel guiderails, and a control system for the automatic sewing template sewing equipment. The automatic sewing template sewing equipment has advantages of realizing sewing of a multilayer sewing material, multiple stitches and multiple layer patterns, improving operation efficiency, realizing relatively low production cost and easy mounting and easy debugging, obtaining easy sewing machine maintenance, and furthermore easily preventing birdnesting in sewing.
Description
Technical field
The present invention relates to a kind of sewing device, relate more specifically to a kind of automatic sewing template and make process equipment and control system thereof.
Background technology
Current clothes, leatherware case and bag, in leather shoes manufacturing enterprise, when making parts, substantially be all the flat sewing machine sewn by hand garment elements that using function is single, due to sewn by hand stitching, need operator's eye, hand, pin height coordinates, require higher to the technical merit of operator, and need to send technical staff for rear operation picture assembly mark in addition, the particularly high-grade clothing of some high-quality requirement, leatherware case and bag, the circular arc of leather shoes and oblique line position stitching, require higher to the technical merit of operator, and labour intensity is large, production efficiency is low, the stitching that manual operations is made is not straight, needle gage grade of uneven density and other bad yield rates that causes not high, and pattern sewing machine function singleness, during sewing, stitching is inconsistent back and forth, sewing breadth amasss little, therefore, multi-functional making establishes each and technical matters to be that the institute of clothing industry expects.Someone proposes a kind of numerical control template sewing machine for this reason, comprises sewing template roller grasping drive unit; X, Y telecontrol equipment, sewing template whirligig, strokes and dots mark device, electric cabinet and control system, sewing device, frame, board; Described frame connects a horizontal board, described board upper surface fixes sewing device, described sewing masterplate whirligig is fixed on sewing device side, described sewing template roller grasping drive unit is positioned at board lower surface and some is positioned at board upper surface through board, be connected with X, Y telecontrol equipment below described sewing template roller grasping drive unit, described sewing device sewing machine head place is provided with strokes and dots mark device; Described electric cabinet and control system are connected with frame by screw; This structure can only carry out making of single stitching effect and individual layer style at every turn, cannot realize making of multiple stitching and multiple layer style.Many people are also had to propose similar numerical control template sewing machine modification method.But often there is walking the problems such as suede when multilayers such as making down jackets makes material in these numerical control template sewing machines existing.These numerical control template sewing machines existing easily cause original point position offset issue when also there is the different sewing template of replacing.These numerical control template sewing machines existing also exist close contact between sewing template and sewing machine table board plane to be caused very large frictional force and is unfavorable for that sewing template quick plane moves problem.These numerical control template sewing machines existing due to its adopt that the structure of telecontrol equipment limits and to cause it to there is sewing velocity low, the shortcomings such as the slow and firm stable poor reliability of hollow joint template movement speed, simultaneously, sewing template grasping drive unit all more complicated of these numerical control template sewing machines existing, and the hardware part of the sewing template grasping drive unit of these numerical control template sewing machines existing all set is between the head of Sewing machines and support, thus cause the production cost of these numerical control template sewing machines existing higher, installation and debugging are not only complicated but also higher to the requirement of technical staff, the maintenance difficulty of Sewing machines is large.The actual sewing thread trace of these numerical control template sewing machines existing is that software Direct Transform obtains, when each different fluting track of sewing template exists cutting cumulative errors, there is the actual sewing thread trace of numerical control template sewing machine and template track of slotting and misfit and need manually loaded down with trivial detailsly to revise the defect adjusted.These numerical control template sewing machines existing all store to have and overlap sewing program more in control system, the operating path often overlapping program is different, carrying out for different swaging die block diagram sample needing in sewing process manually to recall corresponding program from control system, need manually frequently to regulate program when the framed mixing of the binder of multiple pattern, there is workload greatly and the defect of easily makeing mistakes.And, these numerical control template sewing machines all face a problem, namely terminate at every bar sewing thread trace automatic sewing, after the line of automatic shearing complete bottom surface, upper thread can be in free state, causes bar stitching upper thread under sewing can leave long the end of a thread below sewing cut-parts or produce heap line thus occur sewing Bird's Nest phenomenon.
Summary of the invention
For the relevant issues existing for existing numerical control template sewing machine, a kind of automatic sewing template is the object of the present invention is to provide to make process equipment and control system thereof, this automatic sewing template makes process equipment, sewing velocity is high, hollow joint template movement speed is fast and firm stable is reliable, making of multiple stitching and multiple layer style can be realized, promote operating efficiency; And its production cost is lower, installation and debugging simple, be easy to the maintenance carrying out Sewing machines; Sewing Bird's Nest phenomenon can be avoided like a cork simultaneously.
Take following technical scheme to achieve these goals:
A kind of automatic sewing template makes process equipment and control system thereof, comprise Sewing machines, template is made material clip and is dragged mechanism, two, upper strata closed slide, lower floor's two closed slides, automatic sewing template makes the control system of process equipment, it is characterized in that: two, upper strata closed slide and lower floor two closed slides adopt inlays notch or chamfered groove structure is fixed, two, upper strata closed slide and lower floor two closed slides are mutually vertical, be connected by draw-in groove connector or removable right angle support frame between two, upper strata closed slide and lower floor two closed slides, two, upper strata closed slide is connected with template and makes material clip and drag mechanism to realize plane motion, two, upper strata closed slide, lower floor's two closed slides are placed in Sewing machines periphery all independently, template is made material clip and is dragged mechanism, two, upper strata closed slide is placed in Sewing machines side or above, template is made material clip and is dragged mechanisms grip sewing template automatic plane of orientation motion initial point, Sewing machines has servo-actuated middle foot device, the control system that automatic sewing template makes process equipment has Sewing machines broken needle, broken thread detector, template is made material clip and is dragged mechanism and make to be formed with the glade plane space being beneficial to plane motion between clamped sewing template and sewing machine table by movable folding shape pedestal component between sewing template clamped by it, template is made material clip and is dragged mechanisms grip sewing template according to making material, make stitching, make style requirement and carry out uniform motion or variable motion, after sewing template has been put, automatic sewing template is made process equipment and is automatically read bar code information on sewing template and select to need the figure of sewing to carry out automatic stitching sewing, automatic sewing template is made process equipment and is terminated with automatic shearing after the line of complete bottom surface at every bar sewing thread trace automatic sewing, under sewing before bar stitching by drag the pendulum of upper thread and pressure holding control treatment makes upper thread be in pressure holding stationary state, automatic sewing template makes the main control module of the control system of process equipment, control software design input module, run driver module, standard interface is adopted to be connected between touch-screen display module, the control system of making process equipment by touch-screen optimum configurations automatic sewing template has sewing thread trace translation and rotation error correction and template sky and moves sewing thread trace simulated test function.
Feature of the present invention:
The present invention is that a kind of plane is made far-ranging automatic sewing template and made process equipment and control system thereof.Automatic sewing template of the present invention makes process equipment, two, upper strata closed slide and lower floor two closed slides adopt inlays notch or chamfered groove structure is fixed, two, upper strata closed slide and lower floor two closed slides are mutually vertical, be connected by draw-in groove connector or removable right angle support frame between two, upper strata closed slide and lower floor two closed slides and not only make automatic sewing template make process equipment can to carry out robust and sew fast but also can ensure that automatic sewing template is made process equipment and keep reliability and fastness in the various varying motion processes of different stitching and style of sewing.Automatic sewing template of the present invention makes process equipment, two, upper strata closed slide is connected with template and makes material clip and drag mechanism to realize plane motion, two, upper strata closed slide, lower floor's two closed slides are placed in Sewing machines periphery all independently, template is made material clip and is dragged mechanism, two, upper strata closed slide is placed in Sewing machines side or above, realize and ensure that Sewing machines and template are made material clip and dragged mechanism, two, upper strata closed slide, relative independentability between lower floor's two closed slides, it is higher that the hardware part set avoiding sewing template grasping drive unit is in the numerical control template sewing machine production cost caused between the head of Sewing machines and support, installation and debugging complexity requires high to technical staff, the various defects that Sewing machines maintenance difficulty is large.Automatic sewing template of the present invention makes process equipment, and Sewing machines has servo-actuated middle foot device, avoid often occur when multilayers such as making down jackets makes material walk the problems such as suede.Automatic sewing template of the present invention makes process equipment, template is made material clip and is dragged mechanisms grip sewing template automatic plane of orientation motion initial point, avoid numerical control template sewing machine change different sewing template be easy to the original point position offset issue that causes, reduce the technical requirement for making workman and adjust sewing template, improve sewing efficiency.Automatic sewing template of the present invention makes process equipment, template is made material clip and is dragged mechanism and make to be formed with the glade plane space being beneficial to plane motion between clamped sewing template and sewing machine table by movable folding shape pedestal component between sewing template clamped by it, greatly reduce the frictional force between sewing template and sewing machine table, the quick plane being very beneficial for sewing template moves.Automatic sewing template of the present invention makes process equipment, the control system that automatic sewing template makes process equipment has Sewing machines broken needle, broken thread detector, process equipment can be made and be in the state of stopping in emergency in Sewing machines broken needle, the control numerical control in time of broken string moment, ensure that process equipment safety in operation is made in numerical control.Automatic sewing template of the present invention makes process equipment, template is made material clip and is dragged mechanisms grip sewing template according to making stitching, makes style requirement and carry out uniform motion or variable motion, make to meet high-grade clothing, leatherware case and bag, the circular arc of leather shoes and the oblique line position contour quality product of stitching to make and require and improve yield rate, and sewing at a high speed can be avoided often to be easy to broken needle, the disconnection problem occurred.Automatic sewing template of the present invention makes process equipment, after sewing template has been put, full-automatic numerical control template is made process equipment and is automatically read bar code information on sewing template and select to need the figure of sewing to carry out automatic stitching sewing, avoids artificial frequent adjustment program and causes workload greatly and the defect of easily makeing mistakes.Automatic sewing template of the present invention makes process equipment, to terminate with automatic shearing after the line of complete bottom surface, under sewing before bar stitching by drag the pendulum of upper thread and pressure holding control treatment makes upper thread be in pressure holding stationary state at every bar sewing thread trace automatic sewing, avoid that upper thread is in that free state causes under sewing during bar stitching upper thread can leave long the end of a thread or generation heap line thus the defect of the Bird's Nest phenomenon that occurs sewing below sewing cut-parts.Automatic sewing template of the present invention is made the main control module of the control system of process equipment, control software design input module, is run the convenience of the succinct standardization that adopts standard interface to be connected between driver module, touch-screen display module to ensure that automatically controlled assembling and subsequent module renewal, maintenance and repair.By touch-screen optimum configurations, the control system that automatic sewing template of the present invention makes process equipment has sewing thread trace translation and rotation error correction and template sky and moves sewing thread trace simulated test function and ensure that automatic sewing reliability and ease of use.
Accompanying drawing explanation
Fig. 1 is that template that automatic sewing template of the present invention makes process equipment and control system thereof is made material clip and dragged mechanism, the structural representation of two closed slides in upper strata in Sewing machines side.
Fig. 2 is that template that automatic sewing template of the present invention makes process equipment and control system thereof is made material clip and dragged mechanism, the structural representation of two closed slides in upper strata before Sewing machines.
Detailed description of the invention
As shown in Figure 1-2, a kind of automatic sewing template makes process equipment and control system thereof, comprises Sewing machines, template makes the control system that material clip drags mechanism, two, upper strata closed slide, lower floor's two closed slides, automatic sewing template make process equipment.Two, described upper strata closed slide and lower floor two closed slides adopt inlays notch or chamfered groove structure is fixed.Two, described upper strata closed slide and lower floor two closed slides are mutually vertical.Be connected by draw-in groove connector or removable right angle support frame between two, described upper strata closed slide and lower floor two closed slides.Two, described upper strata closed slide is connected with template and makes material clip and drag mechanism to realize plane motion.Described Sewing machines and template are made material clip and are dragged between mechanism, two, upper strata closed slide, lower floor's two closed slides and remain relative independentability.Described template makes that material clip drags mechanism, two, upper strata closed slide is placed in Sewing machines side or above.Described template is made material clip and is dragged mechanisms grip sewing template automatic plane of orientation motion initial point.Described template is made material clip and is dragged mechanism and make to be formed with the glade plane space being beneficial to plane motion between clamped sewing template and sewing machine table by movable folding shape pedestal component between sewing template clamped by it.Described Sewing machines has servo-actuated middle foot device.The control system that described automatic sewing template makes process equipment has Sewing machines broken needle, broken thread detector.Described template is made material clip and is dragged mechanisms grip sewing template according to making stitching, makes style and require to carry out uniform motion or variable motion.After sewing template has been put, automatic sewing template is made process equipment and is automatically read bar code information on sewing template and select to need the figure of sewing to carry out automatic stitching sewing.Automatic sewing template is made process equipment and to be terminated with automatic shearing after the line of complete bottom surface, under sewing before bar stitching by drag the pendulum of upper thread and pressure holding control treatment makes upper thread be in pressure holding stationary state at every bar sewing thread trace automatic sewing.Described automatic sewing template makes the main control module of the control system of process equipment, control software design input module, run between driver module, touch-screen display module and adopt standard interface to be connected.By touch-screen optimum configurations, the control system that described automatic sewing template makes process equipment has sewing thread trace translation and rotation error correction and template sky and moves sewing thread trace simulated test function.
Be illustrated embodiments of the invention by reference to the accompanying drawings above, but the present invention is not limited to above-described embodiment, in the spirit and scope situation of claim not departing from the application, those skilled in the art can make various amendment or remodeling.
Claims (1)
1. an automatic sewing template makes process equipment and control system thereof, comprise Sewing machines, template is made material clip and is dragged mechanism, two, upper strata closed slide, lower floor's two closed slides, automatic sewing template makes the control system of process equipment, it is characterized in that: two, upper strata closed slide and lower floor two closed slides adopt inlays notch or chamfered groove structure is fixed, two, upper strata closed slide and lower floor two closed slides are mutually vertical, be connected by draw-in groove connector or removable right angle support frame between two, upper strata closed slide and lower floor two closed slides, two, upper strata closed slide is connected with template and makes material clip and drag mechanism to realize plane motion, two, upper strata closed slide, lower floor's two closed slides are placed in Sewing machines periphery all independently, template is made material clip and is dragged mechanism, two, upper strata closed slide is placed in Sewing machines side or above, template is made material clip and is dragged mechanisms grip sewing template according to making material, make stitching, make style requirement and carry out uniform motion or variable motion, make material clip drag mechanism and make between clamped sewing template and sewing machine table, to be formed with the glade plane space being beneficial to plane motion by movable folding shape pedestal component between sewing template clamped by it, Sewing machines has servo-actuated middle foot device, the control system that automatic sewing template makes process equipment has Sewing machines broken needle, broken thread detector, template is made material clip and is dragged mechanisms grip sewing template automatic plane of orientation motion initial point, after sewing template has been put, automatic sewing template is made process equipment and is automatically read bar code information on sewing template and select to need the figure of sewing to carry out automatic stitching sewing, automatic sewing template is made process equipment and is terminated with automatic shearing after the line of complete bottom surface at every bar sewing thread trace automatic sewing, under sewing before bar stitching by drag the pendulum of upper thread and pressure holding control treatment makes upper thread be in pressure holding stationary state, automatic sewing template makes the main control module of the control system of process equipment, control software design input module, run driver module, standard interface is adopted to be connected between touch-screen display module, the control system of making process equipment by touch-screen optimum configurations automatic sewing template has sewing thread trace translation and rotation error correction and template sky and moves sewing thread trace simulated test function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510435325.7A CN105019147B (en) | 2015-07-15 | 2015-07-15 | Automatic sewing template sewing processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510435325.7A CN105019147B (en) | 2015-07-15 | 2015-07-15 | Automatic sewing template sewing processing equipment |
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| CN105019147A true CN105019147A (en) | 2015-11-04 |
| CN105019147B CN105019147B (en) | 2018-07-31 |
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| CN201510435325.7A Expired - Fee Related CN105019147B (en) | 2015-07-15 | 2015-07-15 | Automatic sewing template sewing processing equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108460728A (en) * | 2017-02-17 | 2018-08-28 | 北京大豪科技股份有限公司 | The auto-correction method and device of template |
| CN111652248A (en) * | 2020-06-02 | 2020-09-11 | 上海岭先机器人科技股份有限公司 | Positioning method and device for flexible cloth |
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| CN104233647A (en) * | 2014-08-31 | 2014-12-24 | 王艳玲 | Numerical-control sewing processing equipment |
| CN204097705U (en) * | 2014-10-24 | 2015-01-14 | 黄广全 | The band thread cutter concora crush pin of the anti-Bird's Nest device of a kind of computer flat sewing machine |
| CN104562455A (en) * | 2014-12-31 | 2015-04-29 | 佛山市固高自动化技术有限公司 | Control system and method for template sewing machine |
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2015
- 2015-07-15 CN CN201510435325.7A patent/CN105019147B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104233641A (en) * | 2014-08-31 | 2014-12-24 | 王艳玲 | Numerical-control automatic sewing processing equipment |
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| CN204097705U (en) * | 2014-10-24 | 2015-01-14 | 黄广全 | The band thread cutter concora crush pin of the anti-Bird's Nest device of a kind of computer flat sewing machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108460728A (en) * | 2017-02-17 | 2018-08-28 | 北京大豪科技股份有限公司 | The auto-correction method and device of template |
| CN111652248A (en) * | 2020-06-02 | 2020-09-11 | 上海岭先机器人科技股份有限公司 | Positioning method and device for flexible cloth |
| CN111652248B (en) * | 2020-06-02 | 2023-08-08 | 上海岭先机器人科技股份有限公司 | Positioning method and device for flexible cloth |
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| CN105019147B (en) | 2018-07-31 |
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Granted publication date: 20180731 |