CN105015640B - A kind of wall surface detection rescue robot and its control method - Google Patents
A kind of wall surface detection rescue robot and its control method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及救援机械领域,尤其涉及一种壁面检测救援机器人及其控制方法。The invention relates to the field of rescue machinery, in particular to a wall detection rescue robot and a control method thereof.
背景技术Background technique
随着现代化社会的高速发展,100米以上的高层和超高层建筑物不断增多,而大部分的高楼表面十分光滑,不易攀爬。这些高层建筑在让人们体验到科技进步的同时,也带来了关于生命财产安全的难题—高层超高层墙面脱落预防和火灾时消防救援问题,但目前还没有一个非常好的解决方法。With the rapid development of modern society, the number of high-rise and super high-rise buildings above 100 meters is increasing, and most of the high-rise buildings have smooth surfaces and are difficult to climb. While these high-rise buildings allow people to experience technological progress, they also bring about life and property safety problems—prevention of high-rise super-high-rise walls falling off and fire rescue problems during fires, but there is still no very good solution.
爬壁机器人的出现为该问题的解决带来了希望,目前已研制出了多种机器人类型,有履带式、足式、框架式、轨道式和车轮式等。但是履带式体积大、结构复杂并且不易实现转向;足式结构复杂,行走速度慢,控制困难;框架式结构复杂,行走速度也较慢;轨道式壁面需铺设导轨,移动方向受限制。机器人的吸附方式有三种:真空吸附、磁吸附和推力吸附。其中磁吸附要求壁面必须是磁性材料,行走时磁体与壁面阻力大;推力吸附噪音大、体积大、效率低,技术上的可靠性及安全性还有待提高;真空吸附的实现大致有三种方式:真空吸附、滑动密封负压吸盘和无密封负压吸盘。The emergence of wall-climbing robots has brought hope for the solution of this problem. At present, a variety of robot types have been developed, including crawler type, foot type, frame type, track type and wheel type. However, the crawler type has a large volume, complex structure and is not easy to turn; the foot type has a complex structure, slow walking speed, and difficult to control; the frame type structure is complex, and the walking speed is also slow; the track type wall needs to be laid with guide rails, and the moving direction is limited. There are three adsorption methods of the robot: vacuum adsorption, magnetic adsorption and thrust adsorption. Among them, magnetic adsorption requires that the wall surface must be made of magnetic materials, and the resistance between the magnet and the wall surface is large when walking; thrust adsorption is noisy, large in size, low in efficiency, and its technical reliability and safety need to be improved; there are roughly three ways to realize vacuum adsorption: Vacuum adsorption, sliding seal negative pressure suction cups and sealless negative pressure suction cups.
发明内容Contents of the invention
针对上述缺陷或不足,本发明的目的在于提供一种壁面检测救援机器人及其控制方法。In view of the above defects or deficiencies, the purpose of the present invention is to provide a wall detection rescue robot and its control method.
为达到以上目的,本发明的技术方案为:For achieving above object, technical scheme of the present invention is:
一种壁面检测救援机器,包括爬墙机器人本体、上位机监控系统以及下位机PLC控制系统;A wall detection and rescue machine, comprising a wall-climbing robot body, an upper computer monitoring system and a lower computer PLC control system;
爬墙机器人本体的底盘设置有四轮驱动装置以及用于壁面吸附的负压吸盘,爬墙机器人本体上安装有破窗锤和检测敲击锤,其中,四轮驱动装置包括驱动电机以及四个结构相同的驱动轮,每个驱动轮上安装有轴承以及与所述轴承相配合的轴承座,轴承座固定安装于爬墙机器人本体的底盘,驱动轮和驱动电机之间通过联轴器连接,驱动电机;The chassis of the wall-climbing robot body is provided with a four-wheel drive device and a negative pressure suction cup for wall adsorption, and a window-breaking hammer and a detection knock hammer are installed on the wall-climbing robot body, wherein the four-wheel drive device includes a drive motor and four Drive wheels with the same structure, each drive wheel is equipped with a bearing and a bearing seat matched with the bearing, the bearing seat is fixedly installed on the chassis of the wall-climbing robot body, and the drive wheel and the drive motor are connected by a coupling. motor;
下位机PLC控制系统与爬墙机器人本体的四轮驱动装置以及用于壁面吸附的负压吸盘相连接,用于对爬墙机器人本体进行运动控制;The PLC control system of the lower computer is connected with the four-wheel drive device of the wall-climbing robot body and the negative pressure suction cup for wall adsorption, and is used for motion control of the wall-climbing robot body;
上位机监控系统用于各驱动电机的运动命令的生成,读取爬墙机器人的运动状态并实时显示。The host computer monitoring system is used to generate motion commands for each drive motor, read the motion status of the wall-climbing robot and display it in real time.
所述爬墙机器人本体为长方体结构,驱动轮对称分布于机器人底部四周。The main body of the wall-climbing robot is a cuboid structure, and the driving wheels are symmetrically distributed around the bottom of the robot.
所述爬墙机器人本体的顶部中心位置安装有能够180度转动的旋转台,旋转台上安装有可伸缩的机械臂,破窗锤和检测敲击锤安装于机械臂的前端。The top center of the wall-climbing robot body is equipped with a turntable that can rotate 180 degrees. A telescopic mechanical arm is installed on the turntable. The window breaking hammer and the detection knocking hammer are installed at the front end of the mechanical arm.
所述旋转台前后位置各设置有一个带照明装置的无线摄像头,无线摄像头拍摄检测视频并经过无线模块传输到下位机PLC控制系统,实时检测壁面的裂缝状况和机器人的工作状态。The front and rear positions of the turntable are respectively equipped with a wireless camera with lighting device. The wireless camera shoots and detects video and transmits it to the PLC control system of the lower computer through the wireless module to detect the crack status of the wall surface and the working status of the robot in real time.
所述机械臂上安装有用于空鼓处的标记的喷头。A spray head for marking the empty drum is installed on the mechanical arm.
所述旋转台上安装有用于控制机械臂和旋转台的旋转自由度的舵机。A steering gear for controlling the rotational degrees of freedom of the mechanical arm and the rotary table is installed on the rotary table.
所述下位机PLC控制系统包括运动控制器模块、电机驱动模块、信号隔离模块、以及内部信息检测模块;The lower computer PLC control system includes a motion controller module, a motor drive module, a signal isolation module, and an internal information detection module;
运动控制器模块用于行走电机的正常运转以及电机转速;The motion controller module is used for the normal operation of the walking motor and the speed of the motor;
电机驱动模块用于接收控制器输出的脉宽调制信号控制直流电机电枢电压有效值,改变电机速度和方向,控制爬墙机器人前进、后退以及转弯;The motor drive module is used to receive the pulse width modulation signal output by the controller to control the effective value of the armature voltage of the DC motor, change the speed and direction of the motor, and control the wall climbing robot to move forward, backward and turn;
内部信息检测模块包括用于检测负压吸盘内负压值的负压传感器。The internal information detection module includes a negative pressure sensor for detecting the negative pressure value in the negative pressure suction cup.
一种壁面检测救援机器的控制方法,包括以下步骤:A control method for a wall detection rescue machine, comprising the following steps:
1)将爬墙机器人本体与安装于屋顶的随动小车连接,然后通过负压吸盘与墙面吸附,上位机监控系统生成各驱动电机的运动命令;1) Connect the body of the wall-climbing robot to the follow-up trolley installed on the roof, and then adsorb it to the wall through a negative pressure suction cup, and the host computer monitoring system generates motion commands for each drive motor;
2)下位机PLC控制系统接受驱动指令后,驱动驱动轮转动,带动爬墙机器人直线爬行;2) After the PLC control system of the lower computer receives the drive command, it drives the drive wheel to rotate and drives the wall climbing robot to crawl in a straight line;
3)当运动过程中无突发险情,则爬行机器人行驶至窗边,启动破窗锤端,伸长机械臂,反复对玻璃进行敲击,直至破碎,进入室内;当运动过程中突发险情,则启动机械臂上的空鼓锤端,伸长机械臂对砖体进行敲打,并将声音信号和图像信号传输给控制器,对声音频率进行对比分析,如果频率分析结果正常,如果正常,则进行步骤4),如果异常,则进行喷涂标记;3) When there is no sudden danger during the movement, the crawling robot will drive to the window, start the window-breaking hammer end, extend the mechanical arm, and repeatedly knock on the glass until it breaks, and enter the room; when there is a sudden danger during the movement , then start the hollow hammer end on the mechanical arm, extend the mechanical arm to knock on the brick body, and transmit the sound signal and image signal to the controller, and compare and analyze the sound frequency. If the frequency analysis result is normal, if it is normal, Then proceed to step 4), if abnormal, then carry out spray marking;
4)爬墙机器人继续爬行,对下一处敲击点进行敲击检测,直到到达目的地。4) The wall-climbing robot continues to crawl, and performs a knock detection on the next knock point until it reaches the destination.
所述爬行机器人工作路径采用“S”形路线,从楼底直线运动到楼顶,侧移一个工作位置,然后再直线运动到楼底。The working path of the crawling robot adopts an "S"-shaped route, moving straight from the bottom of the building to the top of the building, moving sideways to a working position, and then moving straight to the bottom of the building.
通过负压吸盘与墙面吸附时,爬墙机器人本体上的负压传感器用于检测吸盘内负压值,经由模数转换模块检测进入下位机PLC控制系统,进行负压闭环控制。与现有技术比较,本发明的有益效果为:When the negative pressure suction cup is adsorbed to the wall, the negative pressure sensor on the wall climbing robot body is used to detect the negative pressure value in the suction cup, which is detected by the analog-to-digital conversion module and entered into the PLC control system of the lower computer for negative pressure closed-loop control. Compared with prior art, the beneficial effects of the present invention are:
本发明提供了一种壁面检测救援机器人,将爬行机器人设计为四轮驱动的机器人,四轮驱动轮单个车轮陷入时,在另外三个驱动轮的带动下,可以比较容易的跳出凹槽,继续正常前进,增加了运行速度和安全,另外,本发明中采用滑动密封负压吸盘,容易实现连续运动,有利于实现运动速度;吸盘内真空度较高,有利于减轻机器人的总体尺寸和重量;吸盘对玻璃面上小的胶条缝隙有一定的适应性;吸盘和壁面间的摩擦力小,运动阻力小,可以减少吸盘磨损,提高了机器人的使用寿命。The invention provides a wall detection and rescue robot. The crawling robot is designed as a four-wheel drive robot. When a single wheel of the four-wheel drive wheel sinks, it can easily jump out of the groove under the drive of the other three drive wheels. Normal advance increases the running speed and safety. In addition, the sliding and sealing negative pressure suction cup is adopted in the present invention, which is easy to realize continuous movement and is conducive to realizing the movement speed; the vacuum degree in the suction cup is high, which is conducive to reducing the overall size and weight of the robot; The suction cup has certain adaptability to the small glue gap on the glass surface; the friction between the suction cup and the wall is small, and the movement resistance is small, which can reduce the wear of the suction cup and improve the service life of the robot.
本发明还提供了一种壁面检测救援机器人控制方法,通过上位机监控系统对小车进行控制驱动,并且能够运动过程中有无突发险情进行检测分析,对敲击点进行敲击检测,进行救援,是的机器人运行过程更加安全准确,救援效率提高。The present invention also provides a control method for the wall surface detection and rescue robot, which controls and drives the trolley through the monitoring system of the upper computer, and can detect and analyze whether there is a sudden danger during the movement process, and perform knock detection on the knock point for rescue. , Yes, the robot operation process is safer and more accurate, and the rescue efficiency is improved.
进一步,机器人的工作路径采用“S”形路线,即从楼底直线运动到楼顶,侧移一个工作位置,然后再直线运动到楼底,从而提高了检测效率。Furthermore, the working path of the robot adopts an "S"-shaped route, that is, it moves linearly from the bottom of the building to the top of the building, moves sideways to a working position, and then moves linearly to the bottom of the building, thereby improving the detection efficiency.
附图说明Description of drawings
图1是本发明机器人结构示意图;Fig. 1 is a structural representation of the robot of the present invention;
图2是本发明机器人本体结构示意图;Fig. 2 is a schematic diagram of the structure of the robot body of the present invention;
图3是本发明机械臂结构示意图;Fig. 3 is a structural schematic diagram of the mechanical arm of the present invention;
图4是本发明控制流程图;Fig. 4 is a control flowchart of the present invention;
图5是本发明机器人工作路径规划图;Fig. 5 is a planning diagram of the working path of the robot of the present invention;
图6是本发明机器人壁面受力简图;Fig. 6 is a schematic diagram of the wall force of the robot of the present invention;
图7是本发明机器人位姿简图;Fig. 7 is a schematic diagram of the pose of the robot of the present invention;
图8是本发明机器人越障能力分析受力简图;Fig. 8 is a schematic diagram of force analysis of the robot's ability to overcome obstacles in the present invention;
图9是本发明负压闭环控制逻辑图;Fig. 9 is a negative pressure closed-loop control logic diagram of the present invention;
图10是本发明运动控制系统闭环控制逻辑图。Fig. 10 is a logic diagram of the closed-loop control of the motion control system of the present invention.
图中,1为爬墙机器人本体;2为机械臂;3为无线摄像头;4为破窗锤;5为检测敲击锤;6为卷扬机;7为屋顶的随动小车;8为旋转台;9为负压吸盘;10为驱动轮;11为喷头;12为上位机监控系统。In the figure, 1 is the body of the wall-climbing robot; 2 is the mechanical arm; 3 is the wireless camera; 4 is the window breaking hammer; 5 is the detection hammer; 6 is the winch; 9 is a negative pressure suction cup; 10 is a driving wheel; 11 is a nozzle; 12 is an upper computer monitoring system.
具体实施方式Detailed ways
下面结合附图对本发明做详细描述。The present invention will be described in detail below in conjunction with the accompanying drawings.
高层建筑的墙体采用瓷砖等铺就,中间有凹槽,在墙面不平整的工作条件下,现有的两轮差速驱动机构或驱动轮与万向轮组合机构当一个车轮陷入凹槽,另一个驱动轮很难前进,而四轮驱动轮单个车轮陷入时,在另外三个驱动轮的带动下,可以比较容易的跳出凹槽,继续正常前进。The walls of high-rise buildings are paved with ceramic tiles, etc., and there are grooves in the middle. Under the working conditions of uneven walls, the existing two-wheel differential drive mechanism or the combination mechanism of driving wheels and universal wheels , the other driving wheel is difficult to move forward, and when a single wheel of the four-wheel driving wheel sinks, driven by the other three driving wheels, it can easily jump out of the groove and continue to move forward normally.
如图1所示本发明提供了一种壁面检测救援机器,包括爬墙机器人本体1、上位机监控系统12以及下位机PLC控制系统;As shown in Figure 1, the present invention provides a wall surface detection and rescue machine, including a wall climbing robot body 1, an upper computer monitoring system 12 and a lower computer PLC control system;
爬墙机器人本体1的底盘设置有四轮驱动装置以及用于壁面吸附的负压吸盘9,爬墙机器人本体1上安装有破窗锤4和检测敲击锤5,其中,四轮驱动装置包括驱动电机以及四个结构相同的驱动轮10,每个驱动轮10上安装有轴承以及与所述轴承相配合的轴承座,轴承座固定安装于爬墙机器人本体1的底盘,驱动轮10和驱动电机之间通过联轴器连接,驱动电机,所述爬墙机器人本体1为长方体结构,驱动轮对称分布于机器人底部四周;本发明采用滑动密封负压吸盘,容易实现连续运动,有利于实现运动速度;吸盘内真空度较高,有利于减轻机器人的总体尺寸和重量;吸盘对玻璃面上小的胶条缝隙有一定的适应性;吸盘和壁面间的摩擦力小,运动阻力小,可以减少吸盘磨损,机器人的壁面吸附是依靠负压吸盘实现的。控制系统通过控制风机继电器的开合来启动或关闭风机,风机抽取吸盘腔内空气从而产生负压。通过单向交流调压模块可以调节风机的供电电压,从而改变风机转速由此调节吸盘腔内负压值大小,负压传感器用于检测吸盘内负压值,经由模数转换模块检测进入PLC,实现负压闭环控制。The chassis of the wall-climbing robot body 1 is provided with a four-wheel drive device and a negative pressure suction cup 9 for wall adsorption, and a window-breaking hammer 4 and a detection knock hammer 5 are installed on the wall-climbing robot body 1, wherein the four-wheel drive device includes Drive motor and four drive wheels 10 with the same structure, each drive wheel 10 is equipped with a bearing and a bearing seat matched with the bearing, the bearing seat is fixedly installed on the chassis of the wall climbing robot body 1, the drive wheel 10 and the drive The motors are connected by couplings to drive the motors. The main body 1 of the wall-climbing robot is a cuboid structure, and the driving wheels are symmetrically distributed around the bottom of the robot; Speed; the vacuum degree in the suction cup is high, which is beneficial to reduce the overall size and weight of the robot; the suction cup has certain adaptability to the small gap of the rubber strip on the glass surface; the friction between the suction cup and the wall is small, and the movement resistance is small, which can reduce The suction cup is worn out, and the wall adsorption of the robot is achieved by negative pressure suction cups. The control system starts or closes the fan by controlling the opening and closing of the fan relay, and the fan sucks the air in the suction cup cavity to generate negative pressure. The power supply voltage of the fan can be adjusted through the one-way AC voltage regulating module, thereby changing the speed of the fan and thus adjusting the negative pressure value in the suction cup cavity. The negative pressure sensor is used to detect the negative pressure value in the suction cup, which is detected by the analog-to-digital conversion module and entered into the PLC. Realize negative pressure closed-loop control.
下位机PLC控制系统与爬墙机器人本体1的四轮驱动装置以及用于壁面吸附的负压吸盘9相连接,用于对爬墙机器人本体1本体进行运动控制;上位机监控系统12用于各驱动电机的运动命令的生成,读取爬墙机器人的运动状态并实时显示。所述机械臂2上安装有用于空鼓处的标记的喷头11。具体的,机器人本体控制系统采用两级控制结构,包括上位机监控系统和下位机PLC控制系统。其主要是通过上位机来控制下位机完成机器人移动系统的控制,吸附系统和检测喷涂装置的控制、屋顶随动小车的控制等,上位机部分用来完成各电机的运动命令的生成,读取机器人的运动状态并实时显示。而下位机PLC部分完成对驱动元件的控制,获取机器人的状态信息,两者通过无线通讯传递信息。The PLC control system of the lower computer is connected with the four-wheel drive device of the wall-climbing robot body 1 and the negative pressure suction cup 9 for wall adsorption, and is used for motion control of the wall-climbing robot body 1 body; the upper computer monitoring system 12 is used for each Generation of motion commands to drive the motor, read the motion status of the wall-climbing robot and display it in real time. A spray head 11 for marking the empty drum is installed on the mechanical arm 2 . Specifically, the robot body control system adopts a two-level control structure, including an upper computer monitoring system and a lower computer PLC control system. It mainly uses the upper computer to control the lower computer to complete the control of the robot movement system, the control of the adsorption system and the detection spraying device, the control of the roof follower car, etc. The upper computer part is used to complete the generation of motion commands for each motor, read The motion state of the robot is displayed in real time. The PLC part of the lower computer completes the control of the drive components and obtains the status information of the robot, and the two transmit information through wireless communication.
进一步优选的,如图2所示,爬墙机器人本体1的顶部中心位置安装有能够180度转动的旋转台8,旋转台8上安装有可伸缩的机械臂2,破窗锤4和检测敲击锤5安装于机械臂2的前端。当旋转台旋转时,机械臂的工作平面随之改变,当旋转台转过180度时,机械臂的敲击端两头对调。机械臂可以实现在垂直于墙面的平面往复运动。机械臂和旋转台的旋转自由度分别由一台舵机控制。如图3所示,机械臂2为一个“T”型结构,敲击端采用两头式,一头为空鼓锤,另一头为破窗锤,并且在敲击端安装有涂料的喷头11,如图6所示。机械臂安装在旋转台8上,旋转台8由一个舵机控制,可以实现180度范围内的旋转,当其转过180度时,更换当前工作的敲击头。Further preferably, as shown in Figure 2, the top center of the wall-climbing robot body 1 is equipped with a turntable 8 that can rotate 180 degrees. The hammer 5 is mounted on the front end of the mechanical arm 2 . When the turntable rotates, the working plane of the robotic arm changes accordingly. When the turntable turns 180 degrees, the two ends of the striking end of the robotic arm are reversed. The robotic arm can reciprocate in a plane perpendicular to the wall. The rotational degrees of freedom of the manipulator and the turntable are controlled by a steering gear respectively. As shown in Figure 3, the mechanical arm 2 is a "T"-shaped structure, and the knocking end adopts a two-headed type, one end is a hollow hammer, and the other end is a window hammer, and a paint nozzle 11 is installed on the knocking end, such as Figure 6 shows. Mechanical arm is installed on the turntable 8, and turntable 8 is controlled by a steering gear, can realize the rotation in the range of 180 degrees, when it turns over 180 degrees, replace the percussion head of current work.
机械臂由另一个舵机控制,可以实现在垂直于旋转台面的平面做往复运动,当前工作敲击头为空鼓锤时,通过空鼓锤分别敲击砖体四边角和中心位置,并通过旋转台上的摄像头实时记录整个过程,采集到的敲击声信号经过处理,检测到声音频率并且和设定频率范围做对比,超出范围时则为空鼓状况,即砖体处在易脱落状态,上位机发出喷涂命令,液压泵将涂料从箱体抽出后经机械臂上的喷头喷出,实现空鼓处的标记。液位传感器用来检测涂料箱内液位,当液面低于阈值时,通知地面控制部分。The mechanical arm is controlled by another steering gear, which can realize reciprocating motion on the plane perpendicular to the rotating table. When the current working striking head is an empty drum hammer, the four corners and the center of the brick body are respectively struck by the hollow drum hammer, and passed The camera on the turntable records the whole process in real time. The collected percussion sound signal is processed, and the sound frequency is detected and compared with the set frequency range. , the upper computer issues a spraying command, and the hydraulic pump pumps the paint out of the box and sprays it out through the nozzle on the mechanical arm to realize the mark on the hollow. The liquid level sensor is used to detect the liquid level in the paint tank, and when the liquid level is lower than the threshold, the ground control part is notified.
本发明中下位机PLC控制系统包括运动控制器模块、电机驱动模块、信号隔离模块、以及内部信息检测模块;The PLC control system of the lower computer in the present invention includes a motion controller module, a motor drive module, a signal isolation module, and an internal information detection module;
运动控制器模块用于行走电机的正常运转以及电机转速;The motion controller module is used for the normal operation of the walking motor and the speed of the motor;
电机驱动模块用于接收控制器输出的脉宽调制信号控制直流电机电枢电压有效值,改变电机速度和方向,控制爬墙机器人前进、后退以及转弯;The motor drive module is used to receive the pulse width modulation signal output by the controller to control the effective value of the armature voltage of the DC motor, change the speed and direction of the motor, and control the wall climbing robot to move forward, backward and turn;
内部信息检测模块包括用于检测负压吸盘9内负压值的负压传感器。The internal information detection module includes a negative pressure sensor for detecting the negative pressure value in the negative pressure suction cup 9 .
进一步说明,运动控制器是机器人行走的执行机构,主要负责行走电机的正常运转,并控制电机转速。To further explain, the motion controller is the actuator for the robot to walk, and is mainly responsible for the normal operation of the walking motor and controls the speed of the motor.
进一步说明,电机驱动模块接收控制器输出的脉宽调制信号控制直流电机电枢电压有效值来改变电机速度和方向,实现机器人前进、后退、转弯等功能。To further explain, the motor drive module receives the pulse width modulation signal output by the controller to control the effective value of the armature voltage of the DC motor to change the speed and direction of the motor, and realize the functions of the robot to move forward, backward, and turn.
进一步说明,电机是机器人的动力源,实现机器人的运动。To further illustrate, the motor is the power source of the robot to realize the movement of the robot.
进一步说明,姿态传感器将机器人的姿态角反馈到运动控制器,实现运动控制系统的闭环控制。Further explanation, the attitude sensor feeds back the attitude angle of the robot to the motion controller to realize the closed-loop control of the motion control system.
针对机器人实际应用场合(量大面广的平直壁面),机器人的工作路径采用“S”形路线,即从楼底直线运动到楼顶,侧移一个工作位置,然后再直线运动到楼底,从而提高了检测效率。For the actual application of the robot (a large amount of flat walls with a wide area), the working path of the robot adopts an "S"-shaped route, that is, it moves in a straight line from the bottom of the building to the top of the building, moves sideways to a working position, and then moves in a straight line to the bottom of the building. , thus improving the detection efficiency.
如图4所示,本发明还提供了一种壁面检测救援机器的控制方法,包括以下步骤:As shown in Figure 4, the present invention also provides a control method for a wall detection rescue machine, comprising the following steps:
1)将爬墙机器人本体1与安装于屋顶的随动小车7连接,通过卷扬机6进行连接绳索的拉伸控制,然后通过负压吸盘9与墙面吸附,上位机监控系统12生成各驱动电机的运动命令;通过负压吸盘9与墙面吸附时,爬墙机器人本体1上的负压传感器用于检测吸盘内负压值,经由模数转换模块检测进入下位机PLC控制系统,进行负压闭环控制。1) Connect the wall-climbing robot body 1 with the follow-up car 7 installed on the roof, and control the stretching of the connected rope through the hoist 6, and then absorb it with the wall through the negative pressure suction cup 9, and the host computer monitoring system 12 generates each driving motor movement command; when the negative pressure suction cup 9 is adsorbed to the wall, the negative pressure sensor on the wall climbing robot body 1 is used to detect the negative pressure value in the suction cup, and enter the PLC control system of the lower computer through the detection of the analog-to-digital conversion module to perform negative pressure Closed-loop control.
2)下位机PLC控制系统接受驱动指令后,驱动驱动轮10转动,带动爬墙机器人直线爬行;2) After receiving the drive command, the PLC control system of the lower computer drives the drive wheel 10 to rotate, driving the wall-climbing robot to crawl in a straight line;
3)当运动过程中无突发险情,则爬行机器人行驶至窗边,启动破窗锤4端,伸长机械臂2,反复对玻璃进行敲击,直至破碎,进入室内;当运动过程中突发险情,则启动机械臂2上的空鼓锤端,伸长机械臂对砖体进行敲打,并将声音信号和图像信号传输给控制器,对声音频率进行对比分析,如果频率分析结果正常,如果正常,则进行步骤4),如果异常,则进行喷涂标记;3) When there is no sudden danger during the movement, the crawling robot will drive to the window, start the window breaking hammer 4, extend the mechanical arm 2, and repeatedly strike the glass until it breaks, and enter the room; In case of danger, start the hollow hammer end on the mechanical arm 2, extend the mechanical arm to knock the brick body, and transmit the sound signal and image signal to the controller, and compare and analyze the sound frequency. If the frequency analysis result is normal, If normal, proceed to step 4), if abnormal, carry out spray marking;
4)爬墙机器人继续爬行,对下一处敲击点进行敲击检测,直到到达目的地。4) The wall-climbing robot continues to crawl, and performs a knock detection on the next knock point until it reaches the destination.
其中,所述爬行机器人工作路径采用“S”形路线,从楼底直线运动到楼顶,侧移一个工作位置,然后再直线运动到楼底。Wherein, the working path of the crawling robot adopts an "S"-shaped route, moving linearly from the bottom of the building to the roof, moving sideways to a working position, and then moving linearly to the bottom of the building.
机器人的工作路径采用“S”形路线,即从楼底直线运动到楼顶,侧移一个工作位置,然后再直线运动到楼底,如图5所示,机器人在壁面检测时只需要上行、下行及侧移三种运动,四轮驱动实现机器人的前进、后退运动,通过楼顶小车的运动来实现机器人的侧移,从而提高了检测效率。The working path of the robot adopts an "S"-shaped route, that is, it moves linearly from the bottom of the building to the top of the building, moves sideways to a working position, and then moves linearly to the bottom of the building. As shown in Figure 5, the robot only needs to go up, There are three kinds of movements, down and sideways, the four-wheel drive realizes the forward and backward movement of the robot, and the sideways movement of the robot is realized by the movement of the roof trolley, thus improving the detection efficiency.
机器人在壁面作业时可能出现两种危险状况:一是机器人在壁面滑落,二是机器人在壁面上发生倾覆。There may be two dangerous situations when the robot works on the wall: one is that the robot slips on the wall, and the other is that the robot overturns on the wall.
针对第一种危险状况,机器人在壁面的受力简图见图6所示,受力应满足:For the first dangerous situation, the force diagram of the robot on the wall is shown in Figure 6, and the force should meet:
G≥T+f1+f2 (1)G≥T+f1+f2 (1)
P=p·A≥N (2)P=p·A≥N (2)
N1+N2=P (3)N1+N2=P (3)
f1+f2=P·μ (4)f1+f2=P·μ (4)
其中:G为机器人本体及负载重量;μ为壁面摩擦系数;T为楼顶升力;N为壁面反作用力;P为壁面吸附力;A为吸盘吸附面积;p为吸盘内负压;N1、N2分别为上、下车轮所受正压力。由上式可以得到吸盘产生吸附力需满足以下临界条件:Among them: G is the robot body and load weight; μ is the wall friction coefficient; T is the roof lift; N is the wall reaction force; P is the wall adsorption force; A is the suction cup adsorption area; p is the negative pressure inside the suction cup; N1, N2 are the normal pressures on the upper and lower wheels, respectively. From the above formula, it can be obtained that the suction cup must meet the following critical conditions to generate the adsorption force:
N≤P≤G/μ (5)N≤P≤G/μ (5)
针对第二种危险状况,如受力简图图6所示,机器人在壁面的力矩应满足:For the second dangerous situation, as shown in Figure 6 of the force diagram, the moment of the robot on the wall should meet:
N1·L1+G·H‐T·H‐N2·L2≤0 (6)N1·L1+G·H‐T·H‐N2·L2≤0 (6)
N1+N2=P (7)N1+N2=P (7)
N1≥0 (8)N1≥0 (8)
其中:L1、L2分别为上轮心和下轮心与质心的距离;H为质心高度。由上式可以得到吸盘的吸附力需满足以下条件:Among them: L1, L2 are the distances between the center of the upper wheel and the center of the lower wheel and the center of mass; H is the height of the center of mass. From the above formula, the adsorption force of the suction cup must meet the following conditions:
P≥(G‐T)·H/L2 (9)P≥(G‐T) H/L2 (9)
由上式可以知道,在设计爬壁机器人时,应尽可能使机器人的整个重心靠近壁面,即H要尽可能小,同时在可能的情况下,加长L2的值,即尽可能拉开车轮的距离,吸盘的总体形状应该尽可能成扁平状,这样既有利于减小H的值,又有利于增大吸盘的有效面积。It can be seen from the above formula that when designing a wall-climbing robot, the entire center of gravity of the robot should be as close to the wall as possible, that is, H should be as small as possible, and at the same time, the value of L2 should be lengthened if possible, that is, the wheel should be pulled as far as possible. distance, the overall shape of the suction cup should be as flat as possible, which not only helps to reduce the value of H, but also helps to increase the effective area of the suction cup.
吸附力一定时,机器人在任意位姿下的动力学模型如下:定义X′方向为小车的正前方向,θ为小车方向角,小车质心O点的坐标为(x,y),因此三维向量(x,y,θ)可完全描述机器人位姿,前轮中心距为2B,前后轮中心距为2L,质心高度为H,旋转台半径为R,四个轮子的驱动力分别为F1、F2、F3、F4,如图7所示。When the adsorption force is constant, the dynamic model of the robot in any pose is as follows: define the X′ direction as the front direction of the car, θ is the direction angle of the car, and the coordinates of the center of mass O of the car are (x, y), so the three-dimensional vector (x, y, θ) can completely describe the pose of the robot. The center distance of the front wheels is 2B, the center distance of the front and rear wheels is 2L, the height of the center of mass is H, the radius of the rotating platform is R, and the driving forces of the four wheels are F1 and F2 respectively. , F3, F4, as shown in Figure 7.
机器人总能量由动能、势能、耗散能组成,动能包括总体平移运动动能V1,旋转台旋转角动能V2以及车轮绕轮轴旋转的角动能V3,势能为机器人在墙体上的重力势能U,耗散能D主要是吸盘与墙面的摩擦以及旋转台与接触面的摩擦和车轮与轮轴的摩擦造成的能量损失。The total energy of the robot is composed of kinetic energy, potential energy and dissipated energy. The kinetic energy includes the overall translational motion kinetic energy V1, the rotary angular kinetic energy V2 of the turntable, and the angular kinetic energy V3 of the wheel rotating around the wheel axis. The potential energy is the gravitational potential energy U of the robot on the wall. Dissipated energy D is mainly the energy loss caused by the friction between the suction cup and the wall, the friction between the rotary table and the contact surface, and the friction between the wheel and the axle.
U=mgH (11)U=mgH (11)
设K=(Fx,Fy,Mθ)T为机器人的驱动合力及力矩。Let K=(Fx, Fy, Mθ)T be the driving resultant force and moment of the robot.
L=V-U (13)L=V-U (13)
由第二类拉格朗日方程则有:According to the second kind of Lagrangian equation, there are:
其中,q=(x,y,θ),为机器人在基准坐标系下的坐标。Among them, q=(x, y, θ) is the coordinates of the robot in the reference coordinate system.
将(15)-(17)代入(14)得:Substitute (15)-(17) into (14) to get:
驱动合力与四个驱动力的关系为:The relationship between the driving resultant force and the four driving forces is:
综上可得机器人的动力学模型为:In summary, the dynamic model of the robot can be obtained as follows:
爬壁机器人在垂直的墙壁上作业时,会碰到诸如窗框等障碍,所以要求机器人具有一定的越障和避障能力。When a wall-climbing robot works on a vertical wall, it will encounter obstacles such as window frames, so the robot is required to have certain obstacle-surmounting and obstacle-avoiding capabilities.
进一步说明,机器人在遇到障碍时轮子的受力简图见图8所示。轮子翻阅障碍时的临界条件为Nr=0,此时的力三角形如图8右下角所示。当机器人本体及载重重量、驱动力一定的情况下,应满足:To further illustrate, the force diagram of the wheel when the robot encounters an obstacle is shown in Figure 8. The critical condition when the wheel turns over the obstacle is Nr=0, and the force triangle at this time is shown in the lower right corner of Fig. 8 . When the robot body, load capacity and driving force are fixed, it should meet the following requirements:
其中:F为驱动力,由图中几何关系可知Among them: F is the driving force, which can be seen from the geometric relationship in the figure
代入(21)式,得Substituting into (21), we get
由式(23)可知,当机器人自重、驱动力一定的情况下,增大轮子半径,可以提高最大翻越障碍高度。It can be seen from formula (23) that when the robot's self-weight and driving force are constant, increasing the wheel radius can increase the maximum obstacle height.
机器人检测喷涂装置控制过程如下:The control process of the robot detection spraying device is as follows:
机械臂为一个“T”型结构,敲击端采用两头式,一头为空鼓锤,另一头为破窗锤,并且在敲击端安装有涂料喷头,如图2所示。机械臂安装在旋转台上,旋转台由一个舵机控制,可以实现180度范围内的旋转,当其转过180度时,更换当前工作的敲击头。The mechanical arm is a "T"-shaped structure, and the knocking end adopts a double-headed type, one end is a hollow hammer, and the other end is a window-breaking hammer, and a paint nozzle is installed on the knocking end, as shown in Figure 2. The mechanical arm is installed on the rotating table, which is controlled by a steering gear and can rotate within 180 degrees. When it turns 180 degrees, replace the currently working percussion head.
机械臂由另一个舵机控制,可以实现在垂直于旋转台面的平面做往复运动,当前工作敲击头为空鼓锤时,通过空鼓锤分别敲击砖体四边角和中心位置,并通过旋转台上的摄像头实时记录整个过程,采集到的敲击声信号经过处理,检测到声音频率并且和设定频率范围做对比,超出范围时则为空鼓状况,即砖体处在易脱落状态,上位机发出喷涂命令,液压泵将涂料从箱体抽出后经机械臂上的喷头喷出,实现空鼓处的标记。The mechanical arm is controlled by another steering gear, which can realize reciprocating motion on the plane perpendicular to the rotating table. When the current working striking head is an empty drum hammer, the four corners and the center of the brick body are respectively struck by the hollow drum hammer, and passed The camera on the turntable records the whole process in real time. The collected percussion sound signal is processed, and the sound frequency is detected and compared with the set frequency range. , the upper computer issues a spraying command, and the hydraulic pump pumps the paint out of the box and sprays it out through the nozzle on the mechanical arm to realize the mark on the hollow.
机器人救援控制过程如下:The robot rescue control process is as follows:
旋转台上前后各有一个摄像头,实时记录机器人周围的环境状况,并将拍摄的画面传输到地面控制系统,由地面人员进行监控,一旦发生火灾等突发状况,地面操作人员向机器人发出控制指令,舵机控制旋转台旋转180度,机械臂反方向运动,当前工作敲击头由空鼓锤更换为破窗锤,机器人向窗户方向行驶,到达窗前时,机械臂长度伸长,往复运动角度变大从而加大破窗锤的敲击力度,舵机控制机械臂反复敲击直至窗户破裂,随后机器人进入室内,将室内的状况拍摄下来传输到地面控制系统,供操作人员参考。There is a camera on the front and back of the rotating platform, which records the environmental conditions around the robot in real time, and transmits the captured images to the ground control system, which is monitored by ground personnel. In case of fire and other emergencies, the ground operators will send control instructions to the robot , the steering gear controls the rotary table to rotate 180 degrees, the mechanical arm moves in the opposite direction, the current working percussion head is replaced by the hollow hammer hammer, and the robot drives towards the window. When it reaches the window, the mechanical arm length elongates and reciprocates The greater the angle, the greater the force of the window-breaking hammer. The steering gear controls the mechanical arm to repeatedly strike until the window breaks. Then the robot enters the room and takes pictures of the indoor conditions and transmits them to the ground control system for reference by the operators.
机器人的吸附力控制过程如下:The adsorption force control process of the robot is as follows:
机器人吸附力调整控制一般包括吸附力大小确定模块和吸附力的闭环控制模块,前一个模块可以根据公式(5)和公式(9)的吸附条件确定,后一个模块是为防止壁面条件变化对设定吸附力的影响,通过调节离心风机工作电压,对吸附力进行基于负压传感器的闭环控制。负压闭环控制框图如图9所示。The adjustment and control of robot adsorption force generally includes an adsorption force size determination module and a closed-loop control module of adsorption force. The former module can be determined according to the adsorption conditions of formula (5) and formula (9), and the latter module is to prevent the change of wall surface conditions from affecting the design. According to the influence of constant adsorption force, by adjusting the working voltage of the centrifugal fan, the closed-loop control of the adsorption force based on the negative pressure sensor is carried out. The block diagram of negative pressure closed-loop control is shown in Figure 9.
机器人的运动控制过程如下:The motion control process of the robot is as follows:
机器人的运动控制系统包括运动控制器模块、电机驱动模块、信号隔离模块、电机以及内部信息检测模块。运动控制器是机器人行走的执行机构,主要负责行走电机的正常运转,并控制电机转速。电机驱动模块接收控制器输出的脉宽调制信号控制直流电机电枢电压有效值来改变电机速度和方向,实现机器人前进、后退、转弯等功能。电机是机器人的动力源,实现机器人的运动。姿态传感器将机器人的姿态角反馈到运动控制器,实现运动控制系统的闭环控制。其中,DSP为数字信号处理器的英文缩写,以下均采用英文缩写。运动控制系统总体框图如图10所示。The motion control system of the robot includes a motion controller module, a motor drive module, a signal isolation module, a motor, and an internal information detection module. The motion controller is the actuator for the robot to walk. It is mainly responsible for the normal operation of the walking motor and controls the speed of the motor. The motor drive module receives the pulse width modulation signal output by the controller to control the effective value of the armature voltage of the DC motor to change the speed and direction of the motor, and realize functions such as forward, backward, and turning of the robot. The motor is the power source of the robot and realizes the movement of the robot. The attitude sensor feeds back the attitude angle of the robot to the motion controller to realize the closed-loop control of the motion control system. Among them, DSP is the English abbreviation of digital signal processor, and the English abbreviation is used below. The overall block diagram of the motion control system is shown in Figure 10.
机器人总体控制过程如下:The overall control process of the robot is as follows:
控制系统由本体控制系统、楼顶起吊控制系统、及地面遥控系统组成。系统工作时,地面遥控系统完成机器人的任务调度,地面操作人员通过键盘输入控制指令,经无线通信系统传输给机器人本体控制系统控制器和楼顶起吊系统控制器,机器人在本体控制器的控制下完成吸附、检测、越障、破窗等动作并由楼顶卷扬机牵引做下滑运动。机器人本体和楼顶机构上的传感器以及机器人本体上的摄像机实时采集系统的工作状态信息进行处理,完成自主规划,实现智能控制,并把信息实时创输给地面遥控系统,操作人员通过这些信息实时掌握机器人的工作状态和周围的环境状况,在机器人发生意外状况或出现火灾等突发情况时,地面操作人员可以及时发出控制命令。The control system consists of the body control system, the roof lifting control system, and the ground remote control system. When the system is working, the ground remote control system completes the task scheduling of the robot. The ground operator inputs the control command through the keyboard and transmits it to the controller of the robot body control system and the controller of the roof lifting system through the wireless communication system. The robot is under the control of the body controller. Complete actions such as adsorption, detection, obstacle surmounting, window breaking, etc., and be pulled by the roof hoist to do the downward movement. The sensors on the robot body and the roof mechanism and the camera on the robot body collect and process the working status information of the system in real time, complete autonomous planning, realize intelligent control, and transmit the information to the ground remote control system in real time. Master the working status of the robot and the surrounding environment, and the ground operator can issue control commands in time when the robot encounters an unexpected situation or a fire or other emergency.
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