CN104999576A - External cooling system of diamond wire cutting machine - Google Patents
External cooling system of diamond wire cutting machine Download PDFInfo
- Publication number
- CN104999576A CN104999576A CN201510486455.3A CN201510486455A CN104999576A CN 104999576 A CN104999576 A CN 104999576A CN 201510486455 A CN201510486455 A CN 201510486455A CN 104999576 A CN104999576 A CN 104999576A
- Authority
- CN
- China
- Prior art keywords
- cooling system
- circulating water
- diamond wire
- cutting
- excavation machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0076—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for removing dust, e.g. by spraying liquids; for lubricating, cooling or cleaning tool or work
Abstract
The invention provides an external cooling system of a diamond wire cutting machine. The external cooling system comprises a circulating water pipeline, a sewage pipeline and a sewage treatment tank, wherein a water inlet valve, a booster pump and a water outlet valve are sequentially arranged on the circulating water pipeline; an original internal circulating pipeline of the cutting machine is abandoned, external cooling circulation is adopted, circulating water treated by a waste cutting fluid is used for performing cooling, lubrication and chip removal on cutting parts of the cutting machine, the circulating water is large is flow and is not required to be changed, cooling, lubrication and chip removing effects are better, the production efficiency is improved, the cutting quality is guaranteed, the switching time is shortened, the labor force is reduced, the labor efficiency is improved, surface cleaning of cut finished products is not required, and time and labor are saved.
Description
Technical field
The invention belongs to photovoltaic slice processing field, be specifically related to a kind of cool cycles of golden steel wire excavation machine.
Background technology
Along with the mankind's continuing to increase silicon energy demand, solar energy appears at people at the moment by becoming a kind of new new forms of energy, the process of online excavation machine cutting processing, diamond wire takes and cools quarter, lubrication and debris removal, to ensure cutting effect, cooling now, lubrication and debris removal mode, mostly be internal-circulation type, not only flow little (controlling cost), and after every two cuttves, just must change cutting liquid, otherwise bits powder concentration is excessive, cutting effect can be had a strong impact on, generally speaking, be exactly that cutting cost is too high, cooling, lubrication and the lower and product quality of debris removal efficiency not easily ensure, in the process of therefore our online excavation machine cutting processing, to constantly reduce costs, improve the quality of product, dare to innovate, thus meet the demand in each large market, remarkable development.
Summary of the invention
For the problems referred to above, the present invention proposes a kind of diamond wire extracting machine circumscribed cooling system.
For solving above technical problem, technical scheme provided by the invention is:
Diamond wire extracting machine circumscribed cooling system, it is characterized in that, comprise circulating water line, plumbing drain and treatment tank, one end of described circulating water line is connected with the delivery port for the treatment of tank, the other end is communicated with excavation machine mouth spray, circulating water line is provided with water intaking valve, booster pump and outlet valve successively, and described plumbing drain one end and excavation machine discharge outlet two are led to, and the other end is connected with the water inlet for the treatment of tank.
Above-mentioned diamond wire extracting machine circumscribed cooling system, wherein, described water intaking valve and outlet valve are manually-operated gate.
Above-mentioned diamond wire extracting machine circumscribed cooling system, wherein, described booster pump is by excavation machine software control.
The present invention is disconnected excavation machine inner loop pipeline, have employed circumscribed cool cycles, one end is communicated with treatment tank by the circulating water line that booster pump is housed, delivery cycle water in excavation machine, the other end is directly open to be communicated with treatment tank by plumbing drain, to be used for cooling, lubricate and recirculated water waste water after debris removal enters in treatment tank and carries out cutting fluid liquid waste processing, above-mentioned recirculated water be the cutting fluid through cutting fluid liquid waste processing;
During excavation machine work, open water intaking valve and outlet valve in advance, booster pump is opened by excavation machine software control, and provide recirculated water by excavation machine mouth spray to excavation machine cutting part huge discharge, carry out cooling, lubricating and debris removal, when excavation machine stops, booster pump cuts out by excavation machine software control, and manual-lock water intaking valve and outlet valve.
Beneficial effect of the present invention is:
The diamond wire extracting machine circumscribed cooling system that the present invention proposes, abandoned the original inner loop pipeline of excavation machine, have employed circumscribed cool cycles, it has following characteristics:
1, recirculated water is applied directly on excavation machine, recirculated water enters in excavation machine by booster pump, excavation machine cutting part is cooled, lubricates and debris removal, create recirculated water sewage directly to enter in treatment tank, carry out cutting fluid liquid waste processing, thus obtain new recirculated water, save the acquisition cost of cutting fluid;
2, circulating water flow is large, cooling, lubrication and debris removal better effects if, and reduce silica flour to the impact of friction cuttings, enhance productivity 10%, cutting power gets a promotion, and the lifting of cutting power simultaneously ensure that stable cut quality;
3, without the need to every two cuttves, cutting liquid is changed, reduce switching time, reduce the amount of labour, raise labour efficiency;
4, the finished product cut out is without the need to carrying out surface clean, time saving and energy saving.
Accompanying drawing explanation
Fig. 1 schematic diagram of the present invention.
Detailed description of the invention
Diamond wire extracting machine circumscribed cooling system, it is characterized in that, comprise circulating water line 1, plumbing drain 2 and treatment tank 3, one end of described circulating water line 1 is connected with the delivery port for the treatment of tank 3, the other end is communicated with excavation machine mouth spray 4, circulating water line 1 is provided with successively water intaking valve 5, booster pump 6 and outlet valve 7, described plumbing drain 2 one end and excavation machine discharge outlet 8 liang are led to, and the other end is connected with the water inlet for the treatment of tank 3.
Above-mentioned diamond wire extracting machine circumscribed cooling system, wherein, described water intaking valve 5 and outlet valve 7 are manually-operated gate.
Above-mentioned diamond wire extracting machine circumscribed cooling system, wherein, described booster pump 6 is by excavation machine software control.
The present invention is disconnected excavation machine inner loop pipeline, have employed circumscribed cool cycles, one end is communicated with treatment tank by the circulating water line that booster pump is housed, delivery cycle water in excavation machine, the other end is directly open to be communicated with treatment tank by plumbing drain, to be used for cooling, lubricate and recirculated water waste water after debris removal enters in treatment tank and carries out cutting fluid liquid waste processing, above-mentioned recirculated water be the cutting fluid through cutting fluid liquid waste processing;
During excavation machine work, open water intaking valve and outlet valve in advance, booster pump is opened by excavation machine software control, and provide recirculated water by excavation machine mouth spray to excavation machine cutting part huge discharge, carry out cooling, lubricating and debris removal, when excavation machine stops, booster pump cuts out by excavation machine software control, and manual-lock water intaking valve and outlet valve.
The diamond wire extracting machine circumscribed cooling system that the present invention proposes, abandoned the original inner loop pipeline of excavation machine, have employed circumscribed cool cycles, it has following characteristics:
1, recirculated water is applied directly on excavation machine, recirculated water enters in excavation machine by booster pump, excavation machine cutting part is cooled, lubricates and debris removal, create recirculated water sewage directly to enter in treatment tank, carry out cutting fluid liquid waste processing, thus obtain new recirculated water, save the acquisition cost of cutting fluid;
2, circulating water flow is large, cooling, lubrication and debris removal better effects if, and reduce silica flour to the impact of friction cuttings, enhance productivity 10%, cutting power gets a promotion, and the lifting of cutting power simultaneously ensure that stable cut quality;
3, without the need to every two cuttves, cutting liquid is changed, reduce switching time, reduce the amount of labour, raise labour efficiency;
4, the finished product cut out is without the need to carrying out surface clean, time saving and energy saving.
The above; be only the present invention's preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed in protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.
Claims (3)
1. diamond wire extracting machine circumscribed cooling system, it is characterized in that, comprise circulating water line, plumbing drain and treatment tank, one end of described circulating water line is connected with the delivery port for the treatment of tank, the other end is communicated with excavation machine mouth spray, circulating water line is provided with water intaking valve, booster pump and outlet valve successively, and described plumbing drain one end and excavation machine discharge outlet two are led to, and the other end is connected with the water inlet for the treatment of tank.
2. diamond wire extracting machine circumscribed cooling system as claimed in claim 1, it is characterized in that, described water intaking valve and outlet valve are manually-operated gate.
3. diamond wire extracting machine circumscribed cooling system as claimed in claim 1, is characterized in that, described booster pump is by excavation machine software control.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510486455.3A CN104999576A (en) | 2015-08-11 | 2015-08-11 | External cooling system of diamond wire cutting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510486455.3A CN104999576A (en) | 2015-08-11 | 2015-08-11 | External cooling system of diamond wire cutting machine |
Publications (1)
Publication Number | Publication Date |
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CN104999576A true CN104999576A (en) | 2015-10-28 |
Family
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Family Applications (1)
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CN201510486455.3A Pending CN104999576A (en) | 2015-08-11 | 2015-08-11 | External cooling system of diamond wire cutting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108247863A (en) * | 2018-01-17 | 2018-07-06 | 佛山汉格斯环保科技有限公司 | The ceramic cutter that a kind of cut quality is high and environmental protection and energy saving is good |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10180750A (en) * | 1996-12-25 | 1998-07-07 | Nippei Toyama Corp | Slurry temperature control device in wire saw |
CN201109074Y (en) * | 2007-08-30 | 2008-09-03 | 宁波科宁达工业有限公司 | Cleaning device for multi-wire cutting machine |
CN201287408Y (en) * | 2008-11-13 | 2009-08-12 | 湖州新元泰微电子有限公司 | Cooling water supply facility of single crystal stick cut-off machine |
CN201677412U (en) * | 2010-04-11 | 2010-12-22 | 锦州阳光能源有限公司 | External circle square cutting machine circulation water supply device |
CN102241083A (en) * | 2011-07-12 | 2011-11-16 | 浙江德圣龙新材料科技有限公司 | Isoviscous mortar cutting method and device used for wire-electrode cutting of solar silicon wafer |
-
2015
- 2015-08-11 CN CN201510486455.3A patent/CN104999576A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10180750A (en) * | 1996-12-25 | 1998-07-07 | Nippei Toyama Corp | Slurry temperature control device in wire saw |
CN201109074Y (en) * | 2007-08-30 | 2008-09-03 | 宁波科宁达工业有限公司 | Cleaning device for multi-wire cutting machine |
CN201287408Y (en) * | 2008-11-13 | 2009-08-12 | 湖州新元泰微电子有限公司 | Cooling water supply facility of single crystal stick cut-off machine |
CN201677412U (en) * | 2010-04-11 | 2010-12-22 | 锦州阳光能源有限公司 | External circle square cutting machine circulation water supply device |
CN102241083A (en) * | 2011-07-12 | 2011-11-16 | 浙江德圣龙新材料科技有限公司 | Isoviscous mortar cutting method and device used for wire-electrode cutting of solar silicon wafer |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108247863A (en) * | 2018-01-17 | 2018-07-06 | 佛山汉格斯环保科技有限公司 | The ceramic cutter that a kind of cut quality is high and environmental protection and energy saving is good |
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Application publication date: 20151028 |
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