CN104998839B - Wiping device for roller of solar back plate film - Google Patents

Wiping device for roller of solar back plate film Download PDF

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Publication number
CN104998839B
CN104998839B CN201510369789.2A CN201510369789A CN104998839B CN 104998839 B CN104998839 B CN 104998839B CN 201510369789 A CN201510369789 A CN 201510369789A CN 104998839 B CN104998839 B CN 104998839B
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China
Prior art keywords
driven
wiping
shaft
pinion
movable plate
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CN201510369789.2A
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Chinese (zh)
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CN104998839A (en
Inventor
王匀
胡伟
李超
王建杰
赵康梅
杨夏明
许桢英
邹荣
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Jiangyin Intellectual Property Operation Co., Ltd
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Jiangsu University
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Publication of CN104998839A publication Critical patent/CN104998839A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools, brushes, or analogous members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools, brushes, or analogous members
    • B08B1/001Cleaning by methods involving the use of tools, brushes, or analogous members characterised by the type of cleaning tool
    • B08B1/006Wipes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning

Abstract

The invention provides a wiping device for a roller of a solar back plate film. The wiping device comprises a base, a Y-direction mechanical transmission mechanism, a Z-direction micro-motion mechanical transmission mechanism and a wiping mechanism, wherein a driving motor in the Y-direction mechanical transmission mechanism drives the Y-direction mechanical transmission mechanism and the Z-direction micro-motion mechanical transmission mechanism to drive the wiping mechanism matched with the surface of the excircle of the roller of production equipment to move. The whole wiping device can be automatically controlled in a Y-direction movement section, and can be operated manually in Z-direction movement to realize micro-movement, so that a force and the height required during wiping can be adjusted. The wiping device can realize long-term unmanned management, can replace manual wiping, ensures the safety of a person, has the advantages of simple structure, low cost and easiness in popularization, and ensures that solar back plate film production equipment can exert the greatest efficiency.

Description

Solar energy backboard membrane roller wiping arrangement
Technical field
The present invention relates to solar energy back film plate production equipment field, wipe dress particularly to a kind of solar energy backboard membrane roller Put.
Background technology
Solar energy backboard membrane during gluing although being clean room, but unavoidably adhesion, meeting are had on roller The light transmission of impact backboard membrane, surface smoothness, thickness and other serviceabilities.It is thus desirable to routine cleaning, it is currently artificial Process, because if power operation can affect rhythm of production and efficiency, directly in running, carry out manual cleaning, operation Space is very narrow and small, intricate operation and also dangerous, cleaning personnel easily and rotation roller collision it is therefore desirable to design a set of practicality Solar energy backboard membrane roller cleaning device.
Content of the invention
For Shortcomings in prior art, a kind of the invention provides high efficiency, safe, the time saving and energy saving sun Can backboard membrane roller wiping arrangement.
The present invention is to realize above-mentioned technical purpose by following technological means.
A kind of solar energy backboard membrane roller wiping arrangement, including base, y to mechanical transmission mechanism, z to fine motion machine driving Mechanism, Wiping mechanism have four axles it is characterised in that being respectively symmetrically on described base two sides vertical with y direction Bearing bore, base top corner is welded with four support columns, and each supports column end equipped with pulley, and base side is passed through to fasten spiral shell Bolt is equipped with motor cabinet;
Described y includes the motor being fixed on motor cabinet to mechanical transmission structure, and active drive mechanism, first Slave hand actuator, the second slave hand actuator, the 3rd slave hand actuator, tooth bar;Described active drive mechanism includes passing through The driving shaft that shaft coupling is connected with motor, is symmetrically installed with an active half tooth canine tooth respectively in described both ends of main drive shaft portion Wheel and a driver pinion, described first slave hand actuator includes first driven shaft, and be contained in first driven shaft and Two the first driven pinion being meshed with driver pinion;Described second slave hand actuator includes second driven shaft, with And two the second driven pinion being contained in second driven shaft and being meshed with the first driven pinion;Described 3rd is driven Drive mechanism includes the 3rd driven shaft, two the 3rd being contained on the 3rd driven shaft and being meshed with the second driven pinion from Dynamic little gear, and two driven half tooth gear wheels being symmetrically installed on the 3rd driven shaft;Described driving shaft, first driven shaft, Second driven shaft, the 3rd driven shaft are assemblied in the bearing in the hole on described base respectively by bearing;
Described z includes movable plate, pressing plate, rotary shaft, eccentric, ratchet, ratchet, shake handle to fine motion mechanical transmission mechanism Handss, I-shaped structure, movable plate is provided with y to parallel axis hole, and movable plate bottom has two along y to the chute extending, Mobile plate top surface and pressing plate bottom surface are respectively equipped with along y to the two t type grooves extending, and chute two ends are respectively provided with limited block, mobile Plate is placed on base, and described pulley is coordinated with chute, and rotary shaft is contained in described axis hole, and rotary shaft two ends are respectively provided with bias Wheel, ratchet is welded on the shaft core position of eccentric, and ratchet is symmetrically mounted on movable plate both sides and is meshed with ratchet, at least one Equipped with shake handle on eccentric, pressing plate is placed on movable plate, and I-shaped structure is contained in the t type groove on movable plate and pressing plate Interior, the two ends of described pressing plate extend to eccentric top;Described rack welding is in the bottom of movable plate, described active half tooth canine tooth Wheel, driven half tooth gear wheel are half toothing, and interval is engaged with tooth bar;
The arc that described Wiping mechanism includes being contained on pressing plate wipes platform, and arc wipes and is fixed with cleaning wiping cloth on platform.
Preferably, the device of fixing described cleaning wiping cloth includes regulating bolt, u-shaped frame, slider plate, described u-shaped frame It is welded on arc and wipe the gap left between platform lower surface, another side and arc wiping platform lower surface highly for δ h, δ h >=s + 2~3mm, wherein s are the thickness of cleaning wiping cloth, and u-shaped frame bottom has screwed hole, and regulating bolt is contained in screwed hole, and slider plate is put In u-shaped frame and positioned at regulating bolt top.
Preferably, the highly high 20~30mm of t type groove groove lower limb on the t type groove groove lower limb aspect ratio movable plate on pressing plate.
Preferably, actively half tooth gear wheel and driven half tooth gear wheel reference diameter d=(l1-l2)/π, centre-to-centre spacing a= 2l2-l1, driver pinion and the first driven pinion, the second driven pinion, the reference diameter d=of the 3rd driven pinion (2l2-l1)/3, wherein, l1For roller length, l2For tooth bar length.
Preferably, arc wipes platform and aligns with tooth bar end installation, arc wiping platform length l3≥(l2-l1/2).
Solar energy backboard membrane roller wiping arrangement of the present invention, first passes through shake eccentric, jack-up pressing plate, makes Wiping mechanism on pressing plate is located at and wipes the suitable height of described roller, so that cleaning wiping cloth is contacted with roller, then, starts and drives electricity Machine, under the drive of motor, and active drive mechanism, the first slave hand actuator, the second slave hand actuator, the 3rd Under slave hand actuator, the gearing of tooth bar, movable plate is made to move in y-direction, so that the wiping on pressing plate and pressing plate Mechanism moves in y-direction.Using the frictional force between cleaning wiping cloth and roller by described roller wiped clean.Whole wiping work For semiautomatic control, achievable unattended, wipe date, time, cycle, working time frequency etc. and operate indoors once just Can complete also can be changed at any time.
The invention has the beneficial effects as follows: this solar energy backboard membrane roller wiping arrangement, whole wiping work is semi-automatic control System can achieve unattended, and wiping date, time, cycle, working time frequency etc. operate indoors and once just can complete also may be used Changed at any time, the safety of manual wipping warrantor can be replaced and be greatly improved the wiping frequency, so that solar energy backboard membrane is given birth to Product equipment plays maximum efficiency daily, has the advantages that structure is simple, lightweight, cheap, easy to spread.
Brief description
Fig. 1 is the left view of solar energy backboard membrane roller wiping arrangement of the present invention.
Fig. 2 is the structural representation of the y of solar energy backboard membrane roller wiping arrangement of the present invention to mechanical transmission mechanism.
Fig. 3 is the front view of solar energy backboard membrane roller wiping arrangement of the present invention.
Fig. 4 is the cleaning wiping cloth clamp device enlarged diagram of solar energy backboard membrane roller wiping arrangement of the present invention.
In figure:
1- base, 2- motor cabinet, 3- motor, 4- shaft coupling, 5- driving shaft, 6- movable plate, 7- pressing plate, 8- I shape Structure, 9- arc wipes platform, 10- cleaning wiping cloth, 11- eccentric, 12- pulley, 13- ratchet, 14- rotary shaft, 15- ratchet, and 16- shakes Dynamic handle, 17- tooth bar, 18- actively half tooth gear wheel, 19- driver pinion, 20- first driven pinion, 21- first is driven Axle, 22- second driven pinion, 23- second driven shaft, the driven half tooth gear wheel of 24-, 25- the 3rd driven pinion, 26- Three driven shafts, 27- regulating bolt, 28-u type frame, 29- slider plate.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment the present invention is further illustrated, but protection scope of the present invention is simultaneously Not limited to this.
As shown in Figure 1, Figure 3, solar energy backboard membrane roller wiping arrangement of the present invention, including base 1, y to machinery Drive mechanism, z wipe the execution of solar energy backboard membrane roller to fine motion mechanical transmission mechanism, Wiping mechanism, described Wiping mechanism Mechanism, described y is respectively used to adjust the position of Wiping mechanism to mechanical transmission mechanism, z to fine motion mechanical transmission mechanism, so that wiping Wipe mechanism to contact with described roller and complete to wipe work.
It is respectively symmetrically on described base 1 two sides vertical with y direction and have four dead eyes, base 1 top four Four support columns are welded with angle, each supports column end equipped with pulley, and fastening bolt is passed through equipped with motor cabinet 2 in base 1 side.
As shown in Fig. 2 described y includes the motor 3 being fixed on motor cabinet 2 to mechanical transmission structure, and actively Drive mechanism, the first slave hand actuator, the second slave hand actuator, the 3rd slave hand actuator, tooth bar 17.Described active passes Motivation structure includes the driving shaft 5 being connected by shaft coupling 4 with motor 3, is symmetrically installed respectively at described driving shaft 5 both ends There are an active half tooth gear wheel 18 and a driver pinion 19.Described first slave hand actuator includes first driven shaft 21, and two the first driven pinion 20 being contained in first driven shaft 21 and being meshed with driver pinion 19.Described Two slave hand actuators include second driven shaft 23, and be contained in second driven shaft 23 and with the first driven pinion 20 phase Two the second driven pinion 22 of engagement.Described 3rd slave hand actuator includes the 3rd driven shaft 26, is contained in the 3rd driven Two the 3rd driven pinion 25 being meshed on axle 26 and with the second driven pinion 22, and two be symmetrically installed the 3rd Driven half tooth gear wheel 24 on driven shaft 26.Described driving shaft 5, first driven shaft 21, second driven shaft 23, the 3rd driven shaft 26 are assemblied in the bearing in the hole on described base 1 by bearing respectively.Actively half tooth gear wheel 18 and driven half tooth gear wheel 24 Reference diameter d=(l1-l2)/π, centre-to-centre spacing a=2l2-l1, driver pinion 19 is driven with the first driven pinion 20, second Little gear 22, the reference diameter d=(2l of the 3rd driven pinion 252-l1)/3, wherein, l1For roller length, l2For tooth bar 17 length.
As shown in figure 3, described z to fine motion mechanical transmission mechanism include movable plate 6, pressing plate 7, rotary shaft 14, eccentric 11, Ratchet 15, ratchet 13, shake handle 16, I-shaped structure 8.Movable plate 6 is provided with y to parallel axis hole, movable plate 6 bottom Have two along y to the chute extending, movable plate 6 top surface and pressing plate 7 bottom surface are respectively equipped with along y to the two t type grooves extending.Sliding Groove two ends are respectively provided with limited block, and movable plate 6 is placed on base 1, and described pulley is coordinated with chute, and limited block can play spacing Effect is it is ensured that movable plate 6 is without departing from base 1.Rotary shaft 14 is contained in described axis hole, and rotary shaft 14 two ends are respectively provided with bias Wheel 11, ratchet 15 is welded on the shaft core position of eccentric 11, and ratchet 13 is symmetrically mounted on movable plate 6 both sides and is mutually nibbled with ratchet 15 Close.Equipped with shake handle 16 at least one eccentric 11, for shaking eccentric 11.Pressing plate 7 is placed on movable plate 6, work Font structure 8 is contained in the t type groove on movable plate 6 and pressing plate 7, and the two ends of described pressing plate 7 extend to eccentric 11 top.Described Tooth bar 17 is welded on the bottom of movable plate 6, and described active half tooth gear wheel 18, driven half tooth gear wheel 24 are half toothing, And interval is engaged with tooth bar 17.
The arc that described Wiping mechanism includes being contained on pressing plate 7 wipes platform 9, and arc wipes and is fixed with cleaning wiping cloth 10 on platform 9. Arc wipes platform 9 and aligns with tooth bar 17 end installation, arc wiping platform 9 length l3≥(l2-l1/2).
Specifically, the device of fixing described cleaning wiping cloth 10, as shown in figure 4, include regulating bolt 27, u-shaped frame 28, slider plate 29, be welded on arc wiping platform 9 lower surface, another side and the arc of described u-shaped frame 28 wipe and leave between platform 9 lower surface It is highly the gap of δ h, δ h >=s+2~3mm, wherein s are the thickness of cleaning wiping cloth 10, and u-shaped frame 28 bottom has screwed hole, adjusts Section bolt 27 is contained in screwed hole, and slider plate 29 is placed in u-shaped frame 28 and is located at regulating bolt 27 top.The side of cleaning wiping cloth 10 Edge is placed on u-shaped frame 28 and arc wipes in the gap between platform 9 lower surface, promotes slider plate about 29 by regulating bolt 27 Mobile, realize the compression to cleaning wiping cloth 10 and loosen.
This solar energy backboard membrane roller wiping arrangement, motor 3 is arranged on the motor cabinet 2 of base 1, in original state Under, actively half tooth gear wheel 18 and tooth bar 17 are engagement, and driven half tooth gear wheel 24 and tooth bar 17 are non-engagement state.Make Used time, connecting electrical control lines makes motor 3 work, and driving shaft 5 rotates, and actively half tooth gear wheel 18 is rotated and driven by tooth bar 17 Movable plate 6 moves in y-direction, and meanwhile, driver pinion 19 drives first to rotate from pinion 20, the first driven pinion 20 drive and second rotate from pinion 23, and the second driven pinion 22 drives the 3rd driven pinion 25 to rotate, simultaneously the Under the drive of three driven shafts 26, driven half tooth gear wheel 24 also rotates together.When movable plate 6 moves to the terminal on y direction, Now, actively half tooth gear wheel 18 and tooth bar 17 are disengaged from, and driven half tooth gear wheel 24 is entered with tooth bar 17 and engages, you can real Existing movable plate 6 moves in the opposite direction, and such back and forth movement is to realize Wiping mechanism motion in y-direction.
By artificial shake handle 16, eccentric 11 rotates around rotary shaft 14, and eccentric 11 is lifted up pressing plate 7, with reality The z of existing Wiping mechanism is to micro-positioning regulators.During pressing plate 7 moves up and down, the effect of described I-shaped structure 8 is to prevent from pressing Plate 7 y to, x to movement, play the effect of guiding, in order to prevent the interference to I-shaped structure 8 for the t type groove on pressing plate 7, The highly high 20~30mm of t type groove groove lower limb on t type groove groove lower limb aspect ratio movable plate 6 on described pressing plate 7.
Solar energy production backboard membrane roller wiping arrangement of the present invention can replace the safety of manual wipping warrantor simultaneously It is greatly improved the wiping frequency, makes solar energy backboard membrane production equipment play maximum efficiency daily, have that structure is simple, weight Gently, cheap advantage easy to spread.
Described embodiment be the present invention preferred embodiment, but the present invention is not limited to above-mentioned embodiment, not In the case of deviating from the flesh and blood of the present invention, any conspicuously improved, replacement that those skilled in the art can make Or modification belongs to protection scope of the present invention.

Claims (5)

1. a kind of solar energy backboard membrane roller wiping arrangement, passes to fine motion machinery to mechanical transmission mechanism, z including base (1), y Motivation structure, Wiping mechanism have four it is characterised in that being respectively symmetrically on described base (1) two sides vertical with y direction Individual dead eye, base (1) top corner is welded with four support columns, and each supports column end equipped with pulley (12), base (1) Fastening bolt is passed through equipped with motor cabinet (2) in side;
Described y includes the motor (3) being fixed on motor cabinet (2) to mechanical transmission structure, and active drive mechanism, One slave hand actuator, the second slave hand actuator, the 3rd slave hand actuator, tooth bar (17);Described active drive mechanism bag Include the driving shaft (5) being connected with motor (3) by shaft coupling (4), be symmetrically installed respectively at described driving shaft (5) both ends There are an active half tooth gear wheel (18) and a driver pinion (19), it is driven that described first slave hand actuator includes first Axle (21), and it is contained in two the first driven pinion that first driven shaft (21) is upper and is meshed with driver pinion (19) (20);Described second slave hand actuator includes second driven shaft (23), and it is upper and with first to be contained in second driven shaft (23) Two the second driven pinion (22) that driven pinion (20) is meshed;It is driven that described 3rd slave hand actuator includes the 3rd Axle (26), is contained in two the 3rd driven pinion that the 3rd driven shaft (26) is upper and is meshed with the second driven pinion (22) , and two driven half tooth gear wheels (24) being symmetrically installed on the 3rd driven shaft (26) (25);Described driving shaft (5), first Driven shaft (21), second driven shaft (23), the 3rd driven shaft (26) are assemblied in the bearing on described base (1) by bearing respectively In the hole;
Described z includes movable plate (6), pressing plate (7), rotary shaft (14), eccentric (11), ratchet to fine motion mechanical transmission mechanism (15), ratchet (13), shake handle (16), I-shaped structure (8), movable plate (6) is provided with y to parallel axis hole, mobile Plate (6) bottom has two along y to the chute extending, and movable plate (6) top surface and pressing plate (7) bottom surface are respectively equipped with along y to extension Two t type grooves, chute two ends are respectively provided with limited block, and movable plate (6) is placed on base (1), described pulley (12) with sliding Groove coordinates, and rotary shaft (14) is contained in described axis hole, and rotary shaft (14) two ends are respectively provided with eccentric (11), and ratchet (15) welds In the shaft core position of eccentric (11), ratchet (13) is symmetrically mounted on movable plate (6) both sides and is meshed, at least with ratchet (15) Equipped with shake handle (16) on one eccentric (11), pressing plate (7) is placed on movable plate (6), and I-shaped structure (8) is contained in shifting In t type groove on dynamic plate (6) and pressing plate (7), the two ends of described pressing plate (7) extend to eccentric (11) top;Described tooth bar (17) it is welded on the bottom of movable plate (6), described active half tooth gear wheel (18), driven half tooth gear wheel (24) are half tooth knot Structure, and intermittently engage with tooth bar (17);
The arc that described Wiping mechanism includes being contained on pressing plate (7) wipes platform (9), and arc wipes and is fixed with cleaning wiping cloth on platform (9) (10).
2. solar energy backboard membrane roller wiping arrangement according to claim 1 is it is characterised in that fix described cleaning wiping cloth (10) device includes regulating bolt (27), u-shaped frame (28), slider plate (29), described u-shaped frame (28) be welded on arc Wipe and between platform (9) lower surface, another side and arc wiping platform (9) lower surface, leave the gap that height is δ h, δ h >=s+2~ 3mm, wherein s are the thickness of cleaning wiping cloth (10), and u-shaped frame (28) bottom has screwed hole, and regulating bolt (27) is contained in screwed hole, Slider plate (29) is placed in u-shaped frame (28) and is located at regulating bolt (27) top.
3. solar energy backboard membrane roller wiping arrangement according to claim 2 is it is characterised in that t type groove on pressing plate (7) The highly high 20~30mm of t type groove groove lower limb on groove lower limb aspect ratio movable plate (6).
4. the solar energy backboard membrane roller wiping arrangement according to any one of claim 1-3 is it is characterised in that actively half Tooth gear wheel (18) and driven half tooth gear wheel (24) reference diameter d=(l1-l2)/π, centre-to-centre spacing a=2l2-l1, actively little Gear (19) is straight with the reference circle of the first driven pinion (20), the second driven pinion (22), the 3rd driven pinion (25) Footpath d=(2l2-l1)/3, wherein, l1For roller length, l2For tooth bar (17) length.
5. solar energy backboard membrane roller wiping arrangement according to claim 4 it is characterised in that arc wipe platform (9) with The alignment of tooth bar (17) end is installed, and arc wipes platform (9) length l3≥(l2-l1/2).
CN201510369789.2A 2015-06-29 2015-06-29 Wiping device for roller of solar back plate film Active CN104998839B (en)

Priority Applications (1)

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CN201510369789.2A CN104998839B (en) 2015-06-29 2015-06-29 Wiping device for roller of solar back plate film

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Application Number Priority Date Filing Date Title
CN201510369789.2A CN104998839B (en) 2015-06-29 2015-06-29 Wiping device for roller of solar back plate film

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CN104998839B true CN104998839B (en) 2017-02-01

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1102602A (en) * 1993-07-28 1995-05-17 克莱西姆公司 Roll cleaning device
CA2456306A1 (en) * 2004-01-19 2005-07-19 Superior Industrial Services Roll cleaning apparatus
CN101954366A (en) * 2010-05-25 2011-01-26 东莞宏威数码机械有限公司 Automatic opening-closing door of panel cleaning equipment
CN202984151U (en) * 2012-11-21 2013-06-12 浙江晶茂科技有限公司 Dedusting mechanism for solar battery back plate production device
CN104624563A (en) * 2013-11-06 2015-05-20 深圳市腾盛工业设备有限公司 Display screen cleaning system and method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1102602A (en) * 1993-07-28 1995-05-17 克莱西姆公司 Roll cleaning device
CA2456306A1 (en) * 2004-01-19 2005-07-19 Superior Industrial Services Roll cleaning apparatus
CN101954366A (en) * 2010-05-25 2011-01-26 东莞宏威数码机械有限公司 Automatic opening-closing door of panel cleaning equipment
CN202984151U (en) * 2012-11-21 2013-06-12 浙江晶茂科技有限公司 Dedusting mechanism for solar battery back plate production device
CN104624563A (en) * 2013-11-06 2015-05-20 深圳市腾盛工业设备有限公司 Display screen cleaning system and method

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Effective date of registration: 20171117

Address after: 212100 Zhenjiang City, Jiangsu province Dantu District Tan Kwai Road No. 1

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Effective date of registration: 20171117

Address after: 212100 Zhenjiang City, Jiangsu province Dantu District Tan Kwai Road No. 1

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Address before: 212100 Zhenjiang City, Jiangsu province Dantu District Tan Kwai Road No. 1

Patentee before: JIANGSU HUIZHI INTELLECTUAL PROPERTY SERVICES Co.,Ltd.