CN104993389B - Fast installation method of pole-mounted intelligent power distribution terminal cabinet - Google Patents
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Abstract
本发明公开一种智能配电终端机柜,包括机柜、快装挂钩、预埋螺母件、承装支架和抱箍。快装挂钩一端为弧形挂钩,另一端冲凹槽并预埋螺母,整体焊接或栓接在机柜安装面上;预埋螺母件中部冲凹槽并预装螺母,整体焊接或栓接在机柜安装面上;承装支架通过抱箍安装在输电电杆,即柱上。安装时,提升智能配电终端机柜到安装高度,使快装挂钩的凹槽挂在承装支架一侧壁上,水平移动机柜使承装件上机柜安装孔分别与快装挂钩和预埋螺母件的预埋螺母位于同一垂线上,采用螺栓将机柜固定到承装支架上。方法使智能配电终端机柜安装简单、快捷,省时、省力,不改变机柜防护等级,大幅降低加工和安装成本。
The invention discloses an intelligent power distribution terminal cabinet, which comprises a cabinet, a quick-installation hook, a pre-embedded nut, a bearing bracket and a hoop. One end of the quick-loading hook is an arc-shaped hook, and the other end is punched with grooves and pre-embedded nuts, which are welded or bolted to the cabinet installation surface; On the installation surface; the bearing bracket is installed on the power transmission pole, that is, the column through the hoop. During installation, lift the intelligent power distribution terminal cabinet to the installation height so that the groove of the quick-release hook hangs on the side wall of the supporting bracket, and move the cabinet horizontally so that the mounting holes of the cabinet on the supporting part are respectively connected with the quick-installing hook and the embedded nut. The embedded nuts of the components are located on the same vertical line, and the cabinet is fixed to the supporting bracket with bolts. The method makes the installation of the intelligent power distribution terminal cabinet simple and fast, saves time and effort, does not change the protection level of the cabinet, and greatly reduces the processing and installation costs.
Description
技术领域technical field
本发明属于电力通信设备领域,具体地说是涉及智能配电终端机柜的安装方法。The invention belongs to the field of electric power communication equipment, and in particular relates to an installation method of an intelligent power distribution terminal cabinet.
背景技术Background technique
智能配电终端是配电自动化建设的重要组成部分,主要应用于10kV架空线路,完成配电线的运行检测以及监控功能,实现对10kV/20kV配电网上开闭所、环网柜、柱上开关、配电变压器、电容器等一次设备的实时监控。传统智能配电终端的安装是在智能配电终端机柜靠柱安装侧焊接数枚螺栓或焊接角钢并在角钢上开设螺栓孔,安装是先在柱上通过抱箍将横担固定,然后将智能配电终端机柜提升至安装高度,使得焊接螺栓或螺栓孔与横担对应的安装圆孔对齐,再通过并螺母或者穿螺栓的方式进行固定。由于智能配电终端本身重量超过50kg,且安装在柱上距地面约3米高处或通过施工吊车将施工人员抬举至智能配电终端安装高度,需要施工人员爬上柱上同时一边将智能配电终端机柜提升到安装高度并使得安装孔对齐,同时需要用螺母或螺栓将智能配电终端机柜与横担进行机械连接和螺栓紧固,安装过程劳动强度大,且安装过程中螺栓孔相互对齐和定位十分困难、在螺栓未完全紧固的情况下,智能配电终端机柜容易倾斜造成螺栓紧固力矩过大或无法完全紧固。安装过程中操作不当,还容易发生智能配电终端机柜从空中坠落从而造成设备的损坏,也容易发生螺栓从空中坠落的情况,施工人员必须回到地面或请人拾起螺栓再行安装。此外,在智能配电终端机柜靠柱安装侧焊接螺栓容易降低机柜防护等级,焊接角钢则需选择与智能配电终端机柜外壳材质相同的角钢且增加智能配电终端机柜的自身重量,增加成本。Intelligent distribution terminal is an important part of distribution automation construction. It is mainly used in 10kV overhead lines to complete the operation detection and monitoring functions of distribution lines, and realize the control of 10kV/20kV distribution network. Real-time monitoring of primary equipment such as switches, distribution transformers, and capacitors. The installation of the traditional intelligent power distribution terminal is to weld several bolts or weld angle steel on the column installation side of the intelligent power distribution terminal cabinet and open bolt holes on the angle steel. The power distribution terminal cabinet is raised to the installation height, so that the welding bolts or bolt holes are aligned with the corresponding installation round holes of the cross arm, and then fixed by means of parallel nuts or threaded bolts. Since the intelligent power distribution terminal itself weighs more than 50kg, and it is installed on the column at a height of about 3 meters above the ground, or the construction personnel are lifted to the installation height of the intelligent power distribution terminal by a construction crane, it is necessary for the construction personnel to climb on the column and at the same time lift the intelligent distribution terminal. The power terminal cabinet is lifted to the installation height and the installation holes are aligned. At the same time, it is necessary to use nuts or bolts to mechanically connect and bolt the intelligent power distribution terminal cabinet and the cross arm. The installation process is labor-intensive, and the bolt holes are aligned with each other during the installation process. And positioning is very difficult. When the bolts are not fully tightened, the intelligent power distribution terminal cabinet is easy to tilt, resulting in excessive tightening torque of the bolts or failure to tighten them completely. Improper operation during the installation process may also easily cause the smart power distribution terminal cabinet to fall from the air and cause damage to the equipment. It is also prone to bolts falling from the air. The construction personnel must return to the ground or ask someone to pick up the bolts before installing. In addition, welding bolts on the column-mounted side of the smart power distribution terminal cabinet will easily reduce the protection level of the cabinet. For welding angle steel, you need to choose the same angle steel as the shell material of the smart power distribution terminal cabinet and increase the weight of the smart power distribution terminal cabinet itself, which increases costs.
故,需要一种新的技术方案以解决上述问题。Therefore, a new technical solution is needed to solve the above problems.
发明内容Contents of the invention
公开本发明要解决的技术问题是提供一种结构简单、方便安装的柱上智能配电终端机柜的快装方法。The technical problem to be solved by the disclosure of the present invention is to provide a quick-installation method for a pole-mounted intelligent power distribution terminal cabinet with a simple structure and easy installation.
为达到上述目的,本发明可采用如下技术方案:In order to achieve the above object, the present invention can adopt following technical scheme:
一种柱上智能配电终端机柜,包括机柜、安装在机柜背面上端的快装挂钩、安装在机柜背面底端的预埋螺母件、用以承载机柜的上承装支架、下承装支架、用以将上、下承装支架安装于柱上的抱箍;所述上承装支架为纵长形,并且自上向下凹设有纵长的凹槽,所述凹槽面对机柜一侧设有与快装挂钩配合的侧壁,且该侧壁上设有上安装孔;所述快装挂钩包括安装在机柜背面的安装部及自安装部 顶端弯折延伸出并卡扣在所述侧壁上的弯折部;所述安装部面对机柜的一面向内凹设有凹槽,且凹槽内设有上预埋螺母;弯折部设有开孔并设置螺栓依次通过该开孔、上安装孔及上预埋螺母将上承装支架与快装挂钩安装固定;所述下承装支架也为纵长形,所述预埋螺母件包括固定在机柜背面的固定脚及位于两固定脚之间的预埋槽,该预埋槽中设置下预埋螺母,所述下承装支架上设有与下预埋螺母对应的下安装孔,并设置螺栓依次通过下安装孔及下预埋螺母将下承装支架与固定脚安装固定。An intelligent power distribution terminal cabinet on a pole, comprising a cabinet, a quick-loading hook installed at the upper end of the back of the cabinet, a pre-embedded nut installed at the bottom of the back of the cabinet, an upper bearing bracket for carrying the cabinet, a lower bearing bracket, and a A hoop to install the upper and lower bearing brackets on the column; the upper bearing bracket is elongated, and a longitudinal groove is recessed from top to bottom, and the groove faces the side of the cabinet There is a side wall matched with the quick-installation hook, and an upper installation hole is provided on the side wall; the quick-release hook includes an installation part installed on the back of the cabinet and is bent and extended from the top of the installation part and snapped on the The bending part on the side wall; the side of the installation part facing the cabinet is provided with a groove, and the upper embedded nut is arranged in the groove; the bending part is provided with an opening and bolts are arranged to pass through the opening in turn Holes, upper mounting holes and upper embedded nuts install and fix the upper bearing bracket and quick-loading hook; the lower bearing bracket is also longitudinally long, and the embedded nuts include fixed feet fixed on the back of the cabinet and located on the A pre-embedded groove between the two fixed feet, in which a lower pre-embedded nut is arranged, the lower bearing bracket is provided with a lower mounting hole corresponding to the lower pre-embedded nut, and the bolts are arranged to pass through the lower mounting hole and the The lower embedded nut installs and fixes the lower bearing bracket and the fixing feet.
对应的,上述柱上智能配电终端机柜的快装方法是:Correspondingly, the quick installation method of the intelligent power distribution terminal cabinet above the pole is as follows:
将承装支架通过抱箍安装到柱上,随后将机柜提升到安装高度,使快装挂钩的弯折部挂在上承装支架的侧壁上,此时机柜不会坠落,水平移动机柜使上承装支架上的上安装孔分别与快装挂钩上的上预埋螺母以及预埋螺母件上的下预埋螺母处于同一垂线上,采用螺栓将上承装支架与快装挂钩固定,以及将预埋螺母件与下承装支架固定。Install the supporting bracket on the column through the hoop, and then lift the cabinet to the installation height, so that the bent part of the quick-installation hook is hung on the side wall of the upper supporting bracket. At this time, the cabinet will not fall. The upper mounting holes on the upper bearing bracket are respectively on the same vertical line as the upper embedded nuts on the quick-loading hook and the lower embedded nuts on the embedded nut parts, and the upper bearing bracket and the quick-installing hook are fixed with bolts. And fix the embedded nut part with the lower bearing bracket.
相对于现有技术,本发明能够将机柜方便的安装在柱上,提高安装效率,降低安装成本。其中所述的快装挂钩、预埋螺母件位于机柜外部,不改变机柜防护等级,同时减少机柜加工时间、降低加工成本。Compared with the prior art, the present invention can conveniently install the cabinet on the column, improve the installation efficiency and reduce the installation cost. The quick-installation hooks and embedded nuts are located outside the cabinet, which does not change the protection level of the cabinet, and at the same time reduces the processing time and cost of the cabinet.
附图说明Description of drawings
图1是本发明柱上智能配电终端机柜安装在柱上后的立体图。Fig. 1 is a perspective view of the pole-mounted intelligent power distribution terminal cabinet of the present invention after it is installed on the pole.
图2是图1所示智能配电终端机柜安装在柱上后另一个角度的立体图。Fig. 2 is a perspective view from another angle after the intelligent power distribution terminal cabinet shown in Fig. 1 is installed on the column.
图3是机柜与上、下承装支架安装后的立体图。Fig. 3 is a perspective view after the cabinet and the upper and lower supporting brackets are installed.
图4是本发明中快装挂钩的立体图。Fig. 4 is a perspective view of the quick-release hook in the present invention.
图5是本发明中预埋螺母件的立体图。Fig. 5 is a perspective view of a pre-embedded nut in the present invention.
图6是本发明中上承装支架的立体图。Fig. 6 is a perspective view of the upper bearing bracket in the present invention.
图7是本发明中抱箍的立体图。Fig. 7 is a perspective view of the hoop in the present invention.
具体实施方式detailed description
本发明公开了一种柱上智能配电终端机柜,能够快速的安装在柱上(即输电电杆上),请参阅图1至图3所示,该柱上智能配电终端机柜包括机柜1、安装在机柜背面上端的快装挂钩2、安装在机柜背面底端的预埋螺母件3、用以承载机柜1的上承装支架4、下承装支架5、用以将上、下承装支架安装于柱上的抱箍6。在本实施方式中,所述快装挂钩2通过焊接或栓接安装到所述机柜1背面。所述预埋螺母件3同样通过焊接或栓接安装到所述机柜1背面。所述快装挂钩2为2个,预埋螺母件3同样为2个。The invention discloses an intelligent power distribution terminal cabinet on a pole, which can be quickly installed on a pole (that is, on a power transmission pole). Please refer to FIGS. 1 to 3. The intelligent power distribution terminal cabinet on a pole includes a cabinet 1 , the quick-loading hook installed on the upper end of the back of the cabinet 2, the embedded nut piece installed on the bottom of the back of the cabinet 3, the upper bearing bracket 4 for carrying the cabinet 1, the lower bearing bracket 5, and the upper and lower bearing brackets The bracket is installed on the hoop 6 on the column. In this embodiment, the quick-release hook 2 is installed on the back of the cabinet 1 by welding or bolting. The embedded nut 3 is also installed on the back of the cabinet 1 by welding or bolting. There are two quick-loading hooks 2, and two embedded nut parts 3 as well.
请再结合图3及图6所示,所述上承装支架4为纵长形,并且自上向下凹设 有纵长的凹槽41。所述凹槽41面对机柜一侧设有与快装挂钩配合的侧壁42。且该侧壁42上设有上安装孔43。所述快装挂钩2包括安装在机柜1背面的安装部21及自安装部21顶端弯折延伸出并卡扣在所述侧壁42上的弯折部22。所述安装部21面对机柜1的一面向内凹设有凹槽23,且凹槽23内设有上预埋螺母24。弯折部22设有开孔25并设置螺栓26依次通过该开孔25、上安装孔及上预埋螺母将上承装支架与快装挂钩安装固定;Please combine with Fig. 3 and shown in Fig. 6 again, described upper bearing bracket 4 is longitudinally long, and is provided with longitudinally long groove 41 concavely from top to bottom. The groove 41 is provided with a side wall 42 that is matched with a quick-installation hook on the side facing the cabinet. And the side wall 42 is provided with an upper mounting hole 43 . The quick-installation hook 2 includes a mounting portion 21 mounted on the back of the cabinet 1 and a bending portion 22 bent and extended from the top of the mounting portion 21 and buckled on the side wall 42 . A surface of the mounting part 21 facing the cabinet 1 is concavely provided with a groove 23 , and an upper embedded nut 24 is arranged in the groove 23 . The bending part 22 is provided with an opening 25 and a bolt 26 is arranged to pass through the opening 25, the upper mounting hole and the upper embedded nut in turn to install and fix the upper bearing bracket and the quick-loading hook;
所述下承装支架5也为纵长形,并且在本实施方式中,下承装支架5的结构与上承装支架4的结构相同。所述预埋螺母件3包括固定在机柜1背面的固定脚31及位于两固定脚31之间的预埋槽32。该预埋槽32中设置下预埋螺母33。所述下承装支架5上设有与下预埋螺母33对应的下安装孔(未标号),并设置螺栓51依次通过下安装孔及下预埋螺母33将下承装支架5与固定脚31安装固定。The lower receiving bracket 5 is also longitudinally long, and in this embodiment, the structure of the lower receiving bracket 5 is the same as that of the upper receiving bracket 4 . The embedded nut member 3 includes a fixed foot 31 fixed on the back of the cabinet 1 and an embedded groove 32 between the two fixed feet 31 . A lower embedded nut 33 is arranged in the embedded groove 32 . The lower bearing bracket 5 is provided with a lower mounting hole (unlabeled) corresponding to the lower embedded nut 33, and bolts 51 are arranged to connect the lower bearing bracket 5 with the fixed foot through the lower mounting hole and the lower embedded nut 33 in turn. 31 is installed and fixed.
请参阅图2及图7所示,所述抱箍6设有圆弧形的主体61及自主体61两侧延伸出的延伸部62,延伸部62设有抱箍螺栓安装孔63,所述抱箍6通过设置长螺栓64穿过该抱箍螺栓安装孔63与上承装支架4或下承装支架5安装固定。2 and 7, the hoop 6 is provided with an arc-shaped main body 61 and extensions 62 extending from both sides of the main body 61, and the extension 62 is provided with hoop bolt mounting holes 63. The hoop 6 is installed and fixed with the upper bearing bracket 4 or the lower bearing bracket 5 by setting a long bolt 64 through the hoop bolt mounting hole 63 .
上述的机柜1可以非常简便快捷的安装在柱上,其具体的快装方法为:将上、下承装支架4、5通过抱箍6安装到柱7上,随后将机柜1提升到安装高度,使快装挂钩2的弯折部22挂在上承装支架4的侧壁42上,此时机柜1不会坠落。水平移动机柜1使上承装支架4上的上安装孔43分别与快装挂钩2上的上预埋螺母24以及预埋螺母件3上的下预埋螺母33处于同一垂线上,采用螺栓将上承装支架4与快装挂钩2固定,以及将预埋螺母件3与下承装支架5固定即安装完成。这样的快装方式可以使施工人员简单、快捷,省时、省力地将智能配电终端机柜可靠地安装到柱上,提高安装效率,降低安装成本。方法所述快装挂钩、预埋螺母件位于机柜外部,不改变机柜防护等级,同时减少机柜加工时间、降低加工成本。据统计,我国境内近3年装机数量超过3万台/年,且呈逐年上升趋势,本发明采用上述结构后,直接降低安装辅件(螺栓)2.1万元/年,按照每台安装时间减少5分钟计算可直接降低安装人力成本(按20元/小时计)5.0万元/年、物力(吊车)成本62.5万元/年,节省机柜加工及材料费用30万元/年以上。The above-mentioned cabinet 1 can be installed on the column very easily and quickly. The specific quick installation method is: install the upper and lower support brackets 4 and 5 on the column 7 through the hoop 6, and then lift the cabinet 1 to the installation height , so that the bent portion 22 of the quick-loading hook 2 is hung on the side wall 42 of the upper bearing bracket 4, and the cabinet 1 will not fall at this time. Move the cabinet 1 horizontally so that the upper mounting hole 43 on the upper bearing bracket 4 is on the same vertical line as the upper embedded nut 24 on the quick-loading hook 2 and the lower embedded nut 33 on the embedded nut part 3 respectively. Fix the upper bearing bracket 4 with the quick-loading hook 2, and fix the embedded nut part 3 with the lower bearing bracket 5 to complete the installation. Such a fast installation method can enable construction personnel to install the intelligent power distribution terminal cabinet on the column easily and quickly, save time and effort, improve installation efficiency and reduce installation cost. The quick-installation hooks and pre-embedded nuts described in the method are located outside the cabinet, without changing the protection level of the cabinet, while reducing the processing time and cost of the cabinet. According to statistics, the number of installed machines in my country has exceeded 30,000 units per year in the past three years, and it has been increasing year by year. After the above structure is adopted in the present invention, the installation accessories (bolts) can be directly reduced by 21,000 yuan per year, and the installation time of each unit can be reduced. Calculating in 5 minutes can directly reduce the installation labor cost (calculated at 20 yuan/hour) by 50,000 yuan/year, material resources (crane) cost by 625,000 yuan/year, and save cabinet processing and material costs by more than 300,000 yuan/year.
另外,本发明的具体实现方法和途径很多,以上所述仅是本发明的优选实施方式。对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。本实施例中未明确的各组成部分均可用现有技术加以实现。In addition, there are many specific implementation methods and approaches of the present invention, and the above descriptions are only preferred implementation modes of the present invention. For those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as the protection scope of the present invention. All components that are not specified in this embodiment can be realized by existing technologies.
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| CN111792566A (en) * | 2020-08-28 | 2020-10-20 | 江西铭源电气有限公司 | Special gallows of substation equipment |
| CN114172047B (en) * | 2021-12-07 | 2022-07-19 | 国网山东省电力公司兰陵县供电公司 | Multifunctional fixing support convenient for conveying FTU control box |
| CN116613636B (en) * | 2023-04-27 | 2024-09-20 | 江苏和谐新能源科技有限公司 | Waterproof device for outdoor power distribution cabinet |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2255110Y (en) * | 1995-09-12 | 1997-05-28 | 杭州德扬电气工业有限公司 | Reactive-load compensation device placed on electric wire pole |
| CN203180388U (en) * | 2013-04-26 | 2013-09-04 | 国家电网公司 | Single-side container electric hanging plate |
| CN203670376U (en) * | 2014-01-16 | 2014-06-25 | 长沙凌志装饰有限公司 | Latch type connection structure for furniture made of solid wood or raw wood |
| CN203868052U (en) * | 2014-05-09 | 2014-10-08 | 国家电网公司 | Electric meter box hung on electrical pole temporarily |
| CN203883483U (en) * | 2014-05-30 | 2014-10-15 | 国电南瑞科技股份有限公司 | Pole-mounted low-voltage intelligent reactive power compensator |
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