CN104985465B - A kind of cylindrical workpiece processing tool - Google Patents
A kind of cylindrical workpiece processing tool Download PDFInfo
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- CN104985465B CN104985465B CN201510436068.9A CN201510436068A CN104985465B CN 104985465 B CN104985465 B CN 104985465B CN 201510436068 A CN201510436068 A CN 201510436068A CN 104985465 B CN104985465 B CN 104985465B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明提供一种圆柱工件加工工装，其包括底板、固定支架、活动支架、滑槽一、固定滚轮架、滑动滚轮架、滚轮、气缸一、气缸二和锁紧螺栓，本发明采用滚轮的方式，不仅能够实现快速的工件装夹，而且，定心准确，方便圆柱工件在磨削、车削或者焊接等加工中的转动，通过采用气缸的动作，能够实现工件的自动装夹，通过设置滑槽一和滑槽二，能够根据需要调节固定支架与活动支架、以及滑动滚轮架与固定滚轮架之间的间距，以便对不同直径大小的工件以及对工件不同位置的装夹，提高了工装的通用性和可靠性，本发明提供的圆柱工件的加工工装，自动程度化高，装夹效率高，大大缩短了工件的加工周期，提高了生产率，降低了生产成本。
The invention provides a cylindrical workpiece processing tool, which includes a bottom plate, a fixed bracket, a movable bracket, a chute, a fixed roller frame, a sliding roller frame, rollers, cylinder one, cylinder two and locking bolts. The invention adopts the method of rollers , not only can achieve fast workpiece clamping, but also accurate centering, which is convenient for the rotation of cylindrical workpieces in grinding, turning or welding. By using the action of the cylinder, the automatic clamping of the workpiece can be realized. By setting the chute The first and the second chute can adjust the distance between the fixed bracket and the movable bracket, as well as the sliding roller frame and the fixed roller frame according to the needs, so as to clamp workpieces with different diameters and different positions of the workpiece, and improve the universality of the tooling The processing tooling of the cylindrical workpiece provided by the invention has a high degree of automation and high clamping efficiency, greatly shortens the processing cycle of the workpiece, improves productivity, and reduces production costs.
Description
技术领域technical field
本发明涉及机械加工技术领域，具体为一种圆柱工件加工工装，属于工件装夹与夹具技术领域。The invention relates to the technical field of mechanical processing, in particular to a cylindrical workpiece processing tool, which belongs to the technical field of workpiece clamping and fixtures.
背景技术Background technique
目前，对于圆柱工件的加工，一般都是采用螺钉压板直接压在圆柱体的外表面上进行加工，在卸下工件时，要把压板往后拉或是压板旋转90°才能取下工件，这样辅助时间较长，有时受夹具结构或共它方面的限制，只好将压板提得很高，再后拉或旋转才能把零件取出。这样，使用起来很不方便。加工效率十分低，而且，目前的圆柱工件加工工装无法实现工件的旋转，在需要对工件进行旋转时，需要重新拆卸工件的装夹情况，十分不便，因此，如何设计一种能够满足圆柱工件快速装夹的需要，又能够实现对圆柱工件的自由方便转动的圆柱工件加工工装，是人们一直希望解决的技术问题。At present, for the processing of cylindrical workpieces, screw clamps are generally used to directly press the outer surface of the cylinder for processing. When unloading the workpiece, the workpiece must be pulled back or rotated by 90° to remove the workpiece. The auxiliary time is long, sometimes limited by the structure of the fixture or other aspects, the pressure plate has to be raised very high, and then pulled or rotated to take out the parts. Like this, it is very inconvenient to use. The processing efficiency is very low, and the current cylindrical workpiece processing tooling cannot realize the rotation of the workpiece. When the workpiece needs to be rotated, the clamping situation of the workpiece needs to be disassembled again, which is very inconvenient. The needs of clamping and the processing tooling of cylindrical workpieces that can realize the free and convenient rotation of cylindrical workpieces are technical problems that people have always hoped to solve.
基于以上技术问题，本发明提供了一种圆柱工件加工工装，采用滚轮的方式，不仅能够实现快速的工件装夹，而且，定心准确，方便圆柱工件在磨削、车削或者焊接等加工中的转动，通过采用气缸的动作，能够实现工件的自动装夹，通过设置滑槽一和滑槽二，能够根据需要调节固定支架与活动支架、以及滑动滚轮架与固定滚轮架之间的间距，以便对不同直径大小的工件以及对工件不同位置的装夹，提高了工装的通用性和可靠性，本发明提供的圆柱工件的加工工装，自动程度化高，装夹效率高，大大缩短了工件的加工周期，提高了生产率，降低了生产成本。Based on the above technical problems, the present invention provides a cylindrical workpiece processing tool, which not only can realize fast workpiece clamping, but also has accurate centering, and facilitates the processing of cylindrical workpieces in grinding, turning or welding. Rotation, through the action of the cylinder, the automatic clamping of the workpiece can be realized. By setting the first chute and the second chute, the distance between the fixed bracket and the movable bracket, as well as the sliding roller frame and the fixed roller frame can be adjusted according to the needs, so that The clamping of workpieces with different diameters and different positions of workpieces improves the versatility and reliability of the tooling. The processing tooling for cylindrical workpieces provided by the present invention has a high degree of automation and high clamping efficiency, which greatly shortens the working time of the workpieces. The processing cycle is improved, the productivity is improved, and the production cost is reduced.
发明内容Contents of the invention
本发明的目的是提供一种结构和使用简单、合理，成本低，工艺简单，性能稳定、使用寿命长的一种圆柱工件加工工装。The object of the present invention is to provide a cylindrical workpiece processing tool with simple and reasonable structure and use, low cost, simple process, stable performance and long service life.
为实现上述目的，本发明采用如下技术方案：一种圆柱工件加工工装，其包括底板、固定支架、活动支架、滑槽一、固定滚轮架、滑动滚轮架、滚轮、气缸一、气缸二和锁紧螺栓，其特征在于，所述底板的上表面的一端上设置有固定支架，所述底板的上表面的另一端上设置有滑槽一，所述滑槽一内设置有可沿着所述滑槽一滑动的活动支架，所述活动支架采用锁紧螺钉锁紧在滑槽一上，所述固定支架和所述活动支架上均设置有固定滚轮架和滑动滚轮架，所述固定滚轮架固定设置在所述固定支架或所述滑动支架远离所述底板的一端，所述固定支架和所述活动支架上均设置有滑槽二，所述滑动滚轮架可沿着所述滑槽二滑动的设置在所述滑槽二内，且所述滑动滚轮架采用所述锁紧螺栓锁紧的设置在所述滑槽二内，所述滑动滚轮架和所述固定滚轮架上均设置有两个滚轮，所述底板的上表面靠近活动支架的一端设置有气缸一，气缸一的缸体固定设置在所述底板上，气缸一的活塞杆固定连接在活动支架上，所述底板的下表面上连接设置有所述气缸二。In order to achieve the above object, the present invention adopts the following technical solutions: a cylindrical workpiece processing tool, which includes a base plate, a fixed support, a movable support, a chute one, a fixed roller frame, a sliding roller frame, a roller, a cylinder one, a cylinder two and a lock Tighten the bolt, it is characterized in that, one end of the upper surface of the bottom plate is provided with a fixed bracket, and the other end of the upper surface of the bottom plate is provided with a chute one, and the chute one is provided with a A movable bracket that slides through the chute, and the movable bracket is locked on the chute one by locking screws. Both the fixed bracket and the movable bracket are provided with a fixed roller frame and a sliding roller frame, and the fixed roller frame Fixedly installed on the end of the fixed bracket or the sliding bracket away from the bottom plate, the fixed bracket and the movable bracket are provided with a second chute, and the sliding roller frame can slide along the second chute set in the second chute, and the sliding roller frame is set in the second chute locked by the locking bolt, and the sliding roller frame and the fixed roller frame are provided with two a roller, the upper surface of the base plate is provided with a cylinder one near the end of the movable support, the cylinder body of the cylinder one is fixedly arranged on the base plate, the piston rod of the cylinder one is fixedly connected on the movable support, and the lower surface of the base plate The upper connection is provided with the cylinder two.
进一步，本发明还包括安装板，所述气缸二的缸体固定设置在所述安装板上，所述气缸二的活塞杆连接固定在所述底板的下表面上。Further, the present invention also includes a mounting plate, the cylinder body of the cylinder 2 is fixedly arranged on the mounting plate, and the piston rod of the cylinder 2 is connected and fixed on the lower surface of the bottom plate.
进一步，本发明还包括气缸一安装座，所述气缸一的缸体采用所述气缸一安装座安装设置在所述底板的上表面上。Further, the present invention also includes a cylinder-mounting seat, and the cylinder body of the cylinder-1 is mounted on the upper surface of the bottom plate by using the cylinder-mounting seat.
进一步，本发明还包括滚轮轴，所述滚轮采用所述滚轮轴安装在所述滑动滚轮架或所述固定滚轮架上。Further, the present invention also includes a roller shaft, and the roller is installed on the sliding roller frame or the fixed roller frame by using the roller shaft.
进一步，本发明还包括电磁阀一，所述电磁阀一与所述气缸一连接，用于控制所述气缸一的启闭。Further, the present invention also includes a solenoid valve one, and the solenoid valve one is connected with the cylinder one, and is used to control the opening and closing of the cylinder one.
进一步，本发明还包括电磁阀二，所述电磁阀二与所述气缸二连接，用于控制所述气缸二的启闭。Further, the present invention also includes a second solenoid valve connected to the second cylinder for controlling the opening and closing of the second cylinder.
进一步，所述滑槽一和所述滑槽二均为T型滑槽。Further, both the first chute and the second chute are T-shaped chute.
进一步，所述滚轮上设置有一层弹性橡胶缓冲层。Further, a layer of elastic rubber buffer layer is provided on the roller.
进一步，所述固定支架和所述活动支架均为不锈钢板结构。Further, both the fixed bracket and the movable bracket are stainless steel plate structures.
本发明的有益效果在于：The beneficial effects of the present invention are:
本发明提供了一种圆柱工件加工工装，采用滚轮的方式，不仅能够实现快速的工件装夹，而且，定心准确，方便圆柱工件在磨削、车削或者焊接等加工中的转动，通过采用气缸的动作，能够实现工件的自动装夹，通过设置滑槽一和滑槽二，能够根据需要调节固定支架与活动支架、以及滑动滚轮架与固定滚轮架之间的间距，以便对不同直径大小的工件以及对工件不同位置的装夹，提高了工装的通用性和可靠性，本发明提供的圆柱工件的加工工装，自动程度化高，装夹效率高，大大缩短了工件的加工周期，提高了生产率，降低了生产成本。The invention provides a processing tool for a cylindrical workpiece. The method of rollers can not only realize fast clamping of the workpiece, but also provide accurate centering to facilitate the rotation of the cylindrical workpiece during grinding, turning or welding. The movement of the workpiece can realize the automatic clamping of the workpiece. By setting the chute 1 and the chute 2, the distance between the fixed bracket and the movable bracket, as well as the sliding roller frame and the fixed roller frame can be adjusted according to the needs, so that different diameters can be adjusted. The workpiece and the clamping of different positions of the workpiece improve the versatility and reliability of the tooling. The processing tooling of the cylindrical workpiece provided by the invention has a high degree of automation and high clamping efficiency, greatly shortens the processing cycle of the workpiece, and improves productivity, reducing production costs.
附图说明Description of drawings
图1是本发明的一种圆柱工件加工工装的结构示意图；Fig. 1 is the structural representation of a kind of cylindrical workpiece processing tool of the present invention;
其中，1、底板，2、固定支架，3、活动支架，4、滑槽一，5、固定滚轮架，6、滑动滚轮架，7、滚轮，8、工件，9、气缸一，10、气缸二，11、安装板，12、滚轮轴，13、气缸一安装座，14、锁紧螺栓。Among them, 1. bottom plate, 2. fixed bracket, 3. movable bracket, 4. chute one, 5. fixed roller frame, 6. sliding roller frame, 7. roller, 8. workpiece, 9. cylinder one, 10. cylinder Two, 11, mounting plate, 12, roller shaft, 13, cylinder one mounting seat, 14, locking bolt.
具体实施方式detailed description
以下结合附图来对本发明进行详细的描绘。然而应当理解，附图的提供仅为了更好地理解本发明，它们不应该理解成对本发明的限制。The present invention will be described in detail below in conjunction with the accompanying drawings. However, it should be understood that the accompanying drawings are provided only for better understanding of the present invention, and they should not be construed as limiting the present invention.
如图1所示，本发明提供一种圆柱工件加工工装，其包括底板1、固定支架2、活动支架3、滑槽一4、固定滚轮架5、滑动滚轮架6、滚7轮、气缸一9、气缸二10和锁紧螺栓14，底板1的上表面的一端上设置有固定支架2，底板1的上表面的另一端上设置有滑槽一4，滑槽一4内设置有可沿着所述滑槽一4滑动的活动支架3，活动支架3采用锁紧螺钉(图中未示出)锁紧在滑槽一4上，固定支架2和所述活动支架3上均设置有固定滚轮架5和滑动滚轮架6，固定滚轮架5固定设置在所述固定支架2或所述活动支架3远离所述底板1的一端，固定支架2和所述活动支架3上均设置有滑槽二(图中未示出)，滑动滚轮架6可沿着所述滑槽二滑动的设置在所述滑槽二内，且滑动滚轮架6采用所述锁紧螺栓14锁紧的设置在所述滑槽二内，滑动滚轮架6和所述固定滚轮架5上均设置有两个滚轮7，底板1的上表面靠近活动支架3的一端设置有气缸一9，气缸一9的缸体固定设置在所述底板1上，气缸一9的活塞杆固定连接在活动支架3上，所述底板1的下表面上连接设置有所述气缸二10。As shown in Figure 1, the present invention provides a cylindrical workpiece processing tool, which includes a base plate 1, a fixed support 2, a movable support 3, a chute 4, a fixed roller frame 5, a sliding roller frame 6, 7 rollers, and a cylinder 9. Cylinder two 10 and locking bolts 14, one end of the upper surface of the base plate 1 is provided with a fixed bracket 2, and the other end of the upper surface of the base plate 1 is provided with a chute-4, and the chute-4 is provided with a The movable bracket 3 that slides along the chute-4, the movable bracket 3 is locked on the chute-4 by locking screws (not shown in the figure), the fixed bracket 2 and the movable bracket 3 are all provided with fixed The roller frame 5 and the sliding roller frame 6, the fixed roller frame 5 is fixedly arranged on the end of the fixed bracket 2 or the movable bracket 3 away from the bottom plate 1, the fixed bracket 2 and the movable bracket 3 are provided with chute Two (not shown in the figure), the sliding roller frame 6 can be slidably arranged in the second chute along the second chute, and the sliding roller frame 6 is locked by the locking bolt 14 and is arranged on the second chute. In the chute two, the sliding roller frame 6 and the fixed roller frame 5 are all provided with two rollers 7, and the upper surface of the base plate 1 is provided with a cylinder one 9 near one end of the movable support 3, and the cylinder body of the cylinder one 9 is fixed. It is arranged on the base plate 1 , the piston rod of the first cylinder 9 is fixedly connected to the movable support 3 , and the second cylinder 10 is connected to the lower surface of the base plate 1 .
在本实施例中，本发明还包括安装板11，所述气缸二10的缸体固定设置在所述安装板11上，所述气缸二10的活塞杆连接固定在所述底板1的下表面上。为了便于对气缸一9进行固定，本发明还包括气缸一安装座13，所述气缸一9的缸体采用所述气缸一安装座13安装设置在所述底板1的上表面上。In this embodiment, the present invention also includes a mounting plate 11, the cylinder body of the cylinder 2 10 is fixedly arranged on the mounting plate 11, and the piston rod of the cylinder 2 10 is connected and fixed on the lower surface of the bottom plate 1 superior. In order to fix the cylinder one 9 conveniently, the present invention also includes a cylinder one mounting seat 13 , and the cylinder body of the cylinder one 9 is mounted on the upper surface of the bottom plate 1 by using the cylinder one mounting seat 13 .
此外，为了便于对滚轮的安装与维护，本发明还包括滚轮轴12，滚轮7采用所述滚轮轴12安装在所述滑动滚轮架6或所述固定滚轮架5上。In addition, in order to facilitate the installation and maintenance of the rollers, the present invention also includes a roller shaft 12 , and the rollers 7 are installed on the sliding roller frame 6 or the fixed roller frame 5 by using the roller shaft 12 .
为了便于对气缸一的自动控制，本发明还包括电磁阀一，所述电磁阀一与所述气缸一9连接，用于控制所述气缸一9的启闭。为了便于对气缸二10的自动控制，实现工件装夹的自动化，本发明还包括电磁阀二，所述电磁阀二与所述气缸二10连接，用于控制所述气缸二10的启闭。In order to facilitate the automatic control of the cylinder one, the present invention also includes a solenoid valve one connected with the cylinder one 9 for controlling the opening and closing of the cylinder one 9 . In order to facilitate the automatic control of the cylinder 2 10 and realize the automation of workpiece clamping, the present invention also includes a solenoid valve 2 connected to the cylinder 2 10 for controlling the opening and closing of the cylinder 2 10 .
为了提高在滑槽内滑动的可靠性和稳定性，滑槽一和所述滑槽二均为T型滑槽。为了防止圆柱工件在装夹过程中，受力过大容易造成对工件表面的损坏，滚轮上设置有一层弹性橡胶缓冲层。In order to improve the reliability and stability of sliding in the chute, the first chute and the second chute are T-shaped chute. In order to prevent the surface of the workpiece from being damaged due to excessive force during the clamping process of the cylindrical workpiece, a layer of elastic rubber buffer layer is arranged on the roller.
为了提高工装的刚性和稳定性，在本实施例中，固定支架和所述活动支架均为不锈钢板结构。In order to improve the rigidity and stability of the tooling, in this embodiment, both the fixed bracket and the movable bracket are stainless steel plate structures.
在使用本发明的加工工装对圆柱工件进行装夹加工时，只需将工件8放置在固定支架上的滚轮7上，开启气缸一，驱动活动支架上的滚轮向固定支架侧滑动，直至活动支架上的滚轮夹紧工件，而且，可以实现工件的自动定心，提高了装夹效率与装夹精度，当需要调整工件加工位置时，只需开启气缸二，即可实现工件的轴向位移移动，十分方便。When using the processing tooling of the present invention to clamp and process a cylindrical workpiece, only the workpiece 8 needs to be placed on the roller 7 on the fixed bracket, and the cylinder 1 is opened to drive the roller on the movable bracket to slide toward the side of the fixed bracket until the movable bracket The upper roller clamps the workpiece, and it can realize the automatic centering of the workpiece, which improves the clamping efficiency and clamping accuracy. When it is necessary to adjust the processing position of the workpiece, only need to open the cylinder 2 to realize the axial displacement of the workpiece , very convenient.
本发明采用滚轮的方式，不仅能够实现快速的工件装夹，而且，定心准确，方便圆柱工件在磨削、车削或者焊接等加工中的转动，通过采用气缸的动作，能够实现工件的自动装夹，通过设置滑槽一和滑槽二，能够根据需要调节固定支架与活动支架、以及滑动滚轮架与固定滚轮架之间的间距，以便对不同直径大小的工件以及对工件不同位置的装夹，提高了工装的通用性和可靠性，本发明提供的圆柱工件的加工工装，自动程度化高，装夹效率高，大大缩短了工件的加工周期，提高了生产率，降低了生产成本。The present invention adopts the method of rollers, which not only can realize fast workpiece clamping, but also has accurate centering, which facilitates the rotation of cylindrical workpieces in grinding, turning or welding, and can realize automatic loading of workpieces by using the action of cylinder Clamp, by setting chute 1 and chute 2, the distance between the fixed bracket and the movable bracket, as well as the sliding roller frame and the fixed roller frame can be adjusted according to the needs, so as to clamp workpieces of different diameters and different positions of the workpiece , improving the versatility and reliability of the tooling, the processing tooling for cylindrical workpieces provided by the invention has high automation and high clamping efficiency, greatly shortens the processing cycle of the workpiece, improves productivity, and reduces production costs.
以上实施方式仅用于说明本发明，而并非对本发明的限制，有关技术领域的普通技术人员，在不脱离本发明的精神和范围的情况下，还可以做出各种变化和变型，因此所有等同的技术方案也属于本发明的范畴，本发明的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Those of ordinary skill in the relevant technical field can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all Equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.
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