CN104985379A - Clamp for heavy truck driving axle shell assembly pre-stressed installation and welding - Google Patents
Clamp for heavy truck driving axle shell assembly pre-stressed installation and welding Download PDFInfo
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- CN104985379A CN104985379A CN201510465515.3A CN201510465515A CN104985379A CN 104985379 A CN104985379 A CN 104985379A CN 201510465515 A CN201510465515 A CN 201510465515A CN 104985379 A CN104985379 A CN 104985379A
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- China
- Prior art keywords
- welding
- driving axle
- half point
- rack body
- axle housing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Abstract
The invention discloses a clamp for heavy truck driving axle shell assembly pre-stressed installation and welding. The clamp comprises a frame, a rotary rack, a hydraulic power station, a controller, a servo positioning frame and two C-shaped clamps; the rotary rack comprises a rotary rack body, a left rotation shaft, a right rotation shaft, a supporting plate, a first positioning plate, a first positioning pin, a groove type guide rail, a positioning thickness adjustable separation board, a magnet and a plurality of Hall switches; the C-shaped clamp includes a C-shaped rack, a positioning seat, a second positioning pin, an oil cylinder body, a cylinder head, a piston rod, a piston, a second positioning plate and a third positioning pin; the servo positioning frame comprises a positioning frame body, a circumferential positioning transverse arm, a rabbet positioning plate, a wedge plate, a guide sleeve, a guide column, a pull rod and a reset spring; and the hydraulic power station comprises an oil tank, an oil conveying pipe, a filter, an oil pump and a hydraulic valve group. The clamp of the invention has the advantages of convenient operation, high adaptability, excellent positioning effect, high accuracy, high practicability and convenience in popularization, and can assist in improving the economical performance of welding and the work safety of heavy trucks.
Description
Technical field
The invention belongs to welding technology field, be specifically related to a kind of truck Driving axle housing assembly prestressing force assembly welding fixture.
Background technology
Truck Driving axle housing is the critical component that truck drives and carries, it is the casing of differential mechanism, also be that car body and loads quality are delivered to both sides wheel by leaf spring and other driving member, the transition support on final arrival ground, the also double connection matrix making motor vehicle braking system start cylinder.
Truck Driving axle housing blank has casting and welding two kinds of manufactures.Cast blank needs through foundry technology processes such as founding, moulding, smelting and cast, sand removal, process rising heads.In these processes, operation and fabrication error all will cause burning into sand, slag inclusion shrinkage cavity, the casting flaw such as shrinkage porosite and misrun, and some defects are even just found when semi-finished product are made, and make qualification rate relatively low, and housing wall thickness is large, and intensity is little.Driving axle housing welding blank adopts and combines through plate mold pressing two near points housing, the casting of other assembly or die forging, the technical process of all component welding the most at last, in addition subsequent mechanical allowance is little, substantially increase production efficiency while ensure that product quality, be widely applied in truck Driving axle housing blank makes at present.
Conventional soldering method (being mainly manual welding) is divided into riveting and weldering two processing steps, riveting mainly completes the spot welding location between each weld assembly, then weld by jointing requirements parameter, although certain compression can be applied by threaded pre-tightening mode on each part during welding, but this simple stress applies mode on the one hand because too small being not easy of strength ensures that each face of weld is reliably fitted accurately, position error on the other hand between each part and axle housing body becomes large, the follow-up effect again controlling welding deformation is also extremely limited, especially in the front side of spring bearer plate 12 of welding as shown in Fig. 4 A ~ Fig. 4 E and the front side of half point lower house 16, the welding front side of spring seat board 11 and the front side of half point upper shell 13, the welding rear side of spring seat board 11 and the rear side of half point upper shell 13 and when welding the rear side of the rear side of spring bearer plate 12 and half point lower house 16, be difficult to ensure welding quality requirement, housing unit is caused easily to ftracture by weld seam under severe duty, the reliability greatly reducing equipment even causes security incident.
According to drive axle assemblies process technology drawing, have at least two kinds of mechanical processing technique routes available, or first carry out welding carrying out machining again, or first carry out each parts machining and then weld.
When selecting first to weld again mechanical processing technique route, although drive axle assemblies can according to welding blank, technical requirement final on drawing is obtained by metal cutting process, but if assembly welding carries out machining again after becoming housing unit time, do not having can there be requirements at the higher level to the Technological adaptability of process equipment and parameter in special fixture situation, and Set and Positioning difficulty strengthens, operation increases, increase process costs, process economy reduces.
Select first to carry out part machinery when processing the process route welded again, half point upper shell 13 as depicted in figs. 1 and 2, half point lower house 16, two pieces of spring seat boards 11, two pieces of spring bearer plates 12, brake Connection Blocks 14 and back covers 15 6 parts carry out machining separately, accurately can ensure the status requirement in position of related features between each structural plane and hole, but the design of effective technology must be made according to quality of loads to these weld bead heights and length and face of weld form etc., namely take prestressing force to weld; Otherwise, not only reduce welding economy, and weld size increase can cause parts bulk deformation to strengthen, and affects the spot size precision stabilities such as semiaxis supported hole.But, in prior art, also there is no suitable truck Driving axle housing assembly prestressing force assembly welding fixture.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, a kind of truck Driving axle housing assembly prestressing force assembly welding fixture is provided, its compact conformation, uses easy to operate, strong adaptability, good positioning effect, precision are high, welding economy can be improved, improve truck job security, practical, result of use is good, is convenient to promote the use of.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of truck Driving axle housing assembly prestressing force assembly welding fixture, described truck Driving axle housing assembly comprises the half point upper shell and half point lower house that dock up and down, and be welded on two pieces of spring seat boards at top, two ends, half point upper shell left and right and the two pieces of spring bearer plates be welded on bottom two ends, half point lower house left and right, described spring seat board and spring bearer plate are oppositely arranged up and down, the top of described half point upper shell is fixedly connected with brake Connection Block, back cover is connected with on rear side of geometric center position after described half point upper shell and half point lower house dock up and down, drive axle transmission input hole is defined on front side of geometric center position after described half point upper shell and half point lower house dock up and down, it is characterized in that: described truck Driving axle housing assembly prestressing force assembly welding fixture comprises frame, rotary rack, hydraulic power station and controller, and the servo-actuated locating rack be arranged on rotary rack and two C-type clamp, described servo-actuated locating rack is between two C-type clamp, and in described frame, the left and right sides is separately installed with left shaft holder and right bearing seat,
Described rotary rack comprises rotary rack body and is arranged on the left rotary shaft on left shaft holder by left bearing and is arranged on the right spindle on right bearing seat by right bearing, described rotary rack body is connected between left rotary shaft and right spindle, the side middle position of described rotary rack body is provided with gripper shoe, described gripper shoe is fixedly connected with the first location-plate, described first location-plate is provided with the first alignment pin for positioning brake Connection Block, described rotary rack body is provided with the grooved guide rail for connecting servo-actuated locating rack, the both sides of described rotary rack body be provided with lay respectively at gripper shoe both sides and for install location C-type clamp two locating slots, the location thickness adjustable partition board for regulating the installation site of C-type clamp is provided with in each described locating slot, position near excircle on the right side of described right spindle is fixedly connected with magnet steel, described right bearing seat is laid with multiple Hall switch matched with magnet steel, the output of described Hall switch is connected with the input of controller, described frame is provided with and is positioned at left shaft holder side and reducing motor for driving rotary rack to rotate, described left rotary shaft is fixedly connected with the output shaft of reducing motor, the output of described controller is connected to motor driver, and described reducing motor is connected with the output of motor driver,
Described C-type clamp comprises the C type frame that opening upwards is placed, described C type frame is fixedly connected on rotary rack body, described C type frame side is fixedly connected with positioning seat for positioning spring seat board and the second alignment pin, described second alignment pin is positioned at the below of positioning seat, described C type frame opposite side top is fixedly connected with cylinder block, one end of described cylinder block is provided with two oil cylinder ports, the other end of described cylinder block is sealedly connected with cylinder cap, described cylinder block inside is provided with the piston rod that cylinder cap outside is stretched out in one end, one end that described piston rod is positioned at cylinder block inside is connected with piston, one end end winding support that described piston rod stretches out cylinder cap outside is connected with can with second location-plate of piston rod along the axis direction rectilinear motion of piston rod, described second location-plate is fixedly connected with multiple the 3rd alignment pin for positioning spring bearer plate,
Described servo-actuated locating rack comprises locating rack body, be arranged on the circumference location transverse arm of locating rack body side and be arranged on locating rack body middle position and for inserting the seam location-plate in drive axle transmission input hole, the two ends of described circumference location transverse arm are all connected with the wedge for two ends, the truck Driving axle housing left and right diameter of axle described in correcting, the bottom of described locating rack body is fixedly connected with two groups of spaced guide pin bushings, the guide pillar that two ends are all fixedly connected with grooved guide rail is all slidably connected in two groups of guide pin bushings, the grooved guide rail being arranged on the rotary rack body side relative with the side arranging gripper shoe is fixedly connected with pull bar, described guide pillar and pull bar all parallel with piston rod, one end that described locating rack body fits is connected with grooved guide rail at pull bar, the threaded one end that described pull bar is not connected with grooved guide rail is connected with nut, described pull bar is set with the back-moving spring between locating rack body and nut,
The petroleum pipeline that described hydraulic power station comprises fuel tank and is connected with fuel tank, and be arranged on filter, oil pump and the hydraulic valve bank on petroleum pipeline; Described right spindle is provided with two oil transportation channels, described right bearing seat is provided with two oil transportation mouths be connected with one end of two oil transportation channels respectively, described oil transportation mouth is connected with petroleum pipeline, and the other end of two oil transportation channels is connected with two oil cylinder ports respectively; Described oil pump and hydraulic valve bank are all connected with the output of controller.
Above-mentioned truck Driving axle housing assembly prestressing force assembly welding fixture, is characterized in that: be provided with six adjustment cushion blocks for adjusting frame horizontal level bottom described frame.
Above-mentioned truck Driving axle housing assembly prestressing force assembly welding fixture, it is characterized in that: the quantity of described Hall switch is five, and the installation position of five Hall switch is corresponding with the horizontal level of rotary rack and four welding posts respectively, four described welding posts are distributed as the welding post A1 of the front side of front side for welding spring bearer plate and half point lower house, for the welding post A2 of the front side of the front side and half point upper shell of welding spring seat board, for the welding post A3 of the rear side of the rear side and half point upper shell that weld spring seat board, and the welding post A4 of rear side for the rear side that welds spring bearer plate and half point lower house.
Above-mentioned truck Driving axle housing assembly prestressing force assembly welding fixture, it is characterized in that: described grooved guide rail is the grooved guide rail of hollow, one end of described guide pillar is fixedly connected with the grooved guide rail being arranged on rotary rack body and arranging the side of gripper shoe, and the grooved guide rail of the side that the other end of described guide pillar is relative with the side arranging gripper shoe with being arranged on rotary rack body is fixedly connected with.
Above-mentioned truck Driving axle housing assembly prestressing force assembly welding fixture, is characterized in that: be all connected with the anti-rotation guide rod that the radial direction along piston rod is arranged between the C type frame of described second location-plate and its both sides.
Above-mentioned truck Driving axle housing assembly prestressing force assembly welding fixture, is characterized in that: described fuel tank is connected with liquid level gauge; The side of described fuel tank is provided with manhole, and described manhole is connected with manhole cover.
Above-mentioned truck Driving axle housing assembly prestressing force assembly welding fixture, is characterized in that: described hydraulic valve bank comprises solenoid directional control valve and electromagnetic pressure control valve.
Above-mentioned truck Driving axle housing assembly prestressing force assembly welding fixture, is characterized in that: the other end of two oil transportation channels is connected with two oil cylinder ports respectively by two metal hard tubes.
Above-mentioned truck Driving axle housing assembly prestressing force assembly welding fixture, it is characterized in that: described controller comprises PLC module and the action button that is connected with the input of PLC module and the LCDs be connected with the output of PLC module, the output of described Hall switch is connected with the input of PLC module, and described motor driver, oil pump and hydraulic valve bank are all connected with the output of PLC module.
The present invention compared with prior art has the following advantages:
1, compact conformation of the present invention, convenient processing and manufacture.
2, adopt the present invention to clamp truck Driving axle housing assembly, use when carrying out prestressing force assembly welding is easy to operate, and welding efficiency is high.
3, the present invention is by the thickness of adjustment location thickness adjustable partition board, just can adjust two positions of C-type clamp on rotary rack, this makes it possible to meet different trucies drives sedan-chair model to the different requirements of wheelspan, can adapt to the welding of the truck Driving axle housing assembly of different wheelspan.
4, the present invention is by the cooperation of multiple detent mechanism, and can realize the full free degree location of 6 frees degree to the truck Driving axle housing assembly that need weld, good positioning effect, precision are high.
5, the present invention is being continuously applied on prestressing force basis to truck Driving axle housing components welding place, transposition during Set and Positioning and the welding of truck Driving axle housing assembly can also be met, link with welding equipment or welding manipulator, NC postprocessing truck drive axle assemblies welding procedure system can be formed, welding economy can be improved after applying, improve truck job security, while guarantee reduces driving axle housing body component integrated machine tool processing capacity, the accurate location of inter-module can be obtained.
6, of the present invention practical, result of use is good, is convenient to promote the use of.
In sum, compact conformation of the present invention, uses easy to operate, strong adaptability, and good positioning effect, precision are high, can improve welding economy, and improve truck job security, practical, result of use is good, is convenient to promote the use of.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of truck Driving axle housing assembly of the present invention.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the sectional view of truck Driving axle housing assembly of the present invention at half point upper shell, half point lower house, spring seat board and spring bearer plate connecting portion.
Fig. 4 A is the distribution schematic diagram of the multiple welding post of the present invention at half point upper shell, half point lower house, spring seat board and spring bearer plate connecting portion.
Fig. 4 B is the welding position figure of welding post A1 of the present invention.
Fig. 4 C is the welding position figure of welding post A2 of the present invention.
Fig. 4 D is the welding position figure of welding post A3 of the present invention.
Fig. 4 E is the welding position figure of welding post A4 of the present invention.
Fig. 5 is the front view (not shown hydraulic power station and controller) of truck Driving axle housing assembly prestressing force assembly welding fixture of the present invention.
Fig. 6 is the top view of Fig. 5.
Fig. 7 is the front view of rotary rack of the present invention.
Fig. 8 is the top view of Fig. 7.
Fig. 9 is the A-A sectional view of Fig. 7.
Figure 10 is the annexation schematic diagram of right bearing seat of the present invention, right spindle, magnet steel and Hall switch.
Figure 11 is the B direction view of Figure 10.
Figure 12 is the side view of C-type clamp of the present invention.
Figure 13 is the C-C sectional view of Figure 12.
Figure 14 is the D direction view of Figure 13.
Figure 15 is the E-E sectional view of Figure 12.
Figure 16 is the front view of the servo-actuated locating rack of the present invention.
Figure 17 is the top view of Figure 16.
Figure 18 is the F-F sectional view of Figure 16.
Figure 19 is the G-G sectional view of Figure 16.
Figure 20 is the front view of hydraulic power station of the present invention.
Figure 21 is the top view of Figure 20.
Figure 22 is the annexation schematic diagram of hydraulic power station of the present invention and two oil transportation mouths.
Figure 23 is the circuit connection diagram of controller of the present invention and other each parts.
Description of reference numerals:
1-frame; 2-rotary rack; 2-1-left rotary shaft;
2-2-right spindle; 2-3-rotary rack body; 2-4-gripper shoe;
2-5-the first location-plate; 2-6-the first alignment pin; 2-8-grooved guide rail;
2-9-locating slot; 2-10-location thickness adjustable partition board; 2-11-magnet steel;
2-12-Hall switch; 2-13-oil transportation channel; 3-C-type clamp;
3-1-C type frame; 3-2-positioning seat; 3-3-the second alignment pin;
3-4-cylinder block; 3-5-cylinder cap; 3-6-piston rod;
3-7-the second location-plate; 3-8-the 3rd alignment pin; 4-servo-actuated locating rack;
4-1-locating rack body; 4-2-circumference location transverse arm; 4-3-seam location-plate;
4-4-wedge; 4-5-guide pin bushing; 4-6-guide pillar;
4-7-pull bar; 4-8-back-moving spring; 4-9-nut;
5-1-fuel tank; 5-2-petroleum pipeline; 5-3-filter;
5-4-oil pump; 5-5-hydraulic valve bank; 5-51-solenoid directional control valve;
5-52-electromagnetic pressure control valve; 6-controller;
6-1-PLC module; 6-2-action button; 6-3-LCDs;
7-left shaft holder; 8-right bearing seat; 9-reducing motor;
10-adjustment cushion block; 11-spring seat board; 12-spring bearer plate;
13-upper shell; 14-brake Connection Block; 15-back cover;
16-half point lower house; 17-drive axle transmission input hole.
Detailed description of the invention
Truck Driving axle housing assembly prestressing force assembly welding fixture of the present invention, as Fig. 1, shown in Fig. 2 and Fig. 3, described truck Driving axle housing assembly comprises the half point upper shell 13 and half point lower house 16 that dock up and down, and be welded on two pieces of spring seat boards 11 at top, half point upper shell about 13 two ends and the two pieces of spring bearer plates 12 be welded on bottom half point lower house about 16 two ends, described spring seat board 11 and spring bearer plate about 12 are oppositely arranged, the top of described half point upper shell 13 is fixedly connected with brake Connection Block 14, back cover 15 is connected with on rear side of geometric center position after described half point upper shell 13 and half point lower house about 16 dock, drive axle transmission input hole 17 is defined on front side of geometric center position after described half point upper shell 13 and half point lower house about 16 dock, as shown in Figure 5 and Figure 6, described truck Driving axle housing assembly prestressing force assembly welding fixture comprises frame 1, rotary rack 2, hydraulic power station and controller 6, and the servo-actuated locating rack 4 be arranged on rotary rack 2 and two C-type clamp 3, described servo-actuated locating rack 4 is between two C-type clamp 3, and in described frame 1, the left and right sides is separately installed with left shaft holder 7 and right bearing seat 8,
As shown in Fig. 7 ~ Figure 11, the right spindle 2-2 that described rotary rack 2 is comprised rotary rack body 2-3 and is arranged on the left rotary shaft 2-1 on left shaft holder 7 by left bearing and is arranged on by right bearing on right bearing seat 8, described rotary rack body 2-3 is connected between left rotary shaft 2-1 and right spindle 2-2, the side middle position of described rotary rack body 2-3 is provided with gripper shoe 2-4, described gripper shoe 2-4 is fixedly connected with the first location-plate 2-5, described first location-plate 2-5 is provided with the first alignment pin 2-6 for positioning brake Connection Block 14, described rotary rack body 2-3 is provided with the grooved guide rail 2-8 for connecting servo-actuated locating rack 4, the both sides of described rotary rack body 2-3 be provided with lay respectively at gripper shoe 2-4 both sides and for install location C-type clamp 3 two locating slot 2-9, the location thickness adjustable partition board 2-10 for regulating the installation site of C-type clamp 3 is provided with in each described locating slot 2-9, position near excircle on the right side of described right spindle 2-2 is fixedly connected with magnet steel 2-11, described right bearing seat 8 is laid with multiple Hall switch 2-12 matched with magnet steel 2-11, the output of described Hall switch 2-12 is connected with the input of controller 6, described frame 1 is provided with and is positioned at left shaft holder 7 side and reducing motor 9 for driving rotary rack 2 to rotate, described left rotary shaft 2-1 is fixedly connected with the output shaft of reducing motor 9, the output of described controller 6 is connected to motor driver 18, and described reducing motor 9 is connected with the output of motor driver 18, by the thickness of adjustment location thickness adjustable partition board 2-10, just can adjust two positions of C-type clamp 3 on rotary rack 2, this makes it possible to meet different trucies drives sedan-chair model to the different requirements of wheelspan, can adapt to the welding of the truck Driving axle housing assembly of different wheelspan.
As shown in Figure 12 ~ Figure 15, described C-type clamp 3 comprises the C type frame 3-1 that opening upwards is placed, described C type frame 3-1 is fixedly connected on rotary rack body 2-3, described C type frame 3-1 side is fixedly connected with positioning seat 3-2 for positioning spring seat board 11 and the second alignment pin 3-3, described second alignment pin 3-3 is positioned at the below of positioning seat 3-2, described C type frame 3-1 opposite side top is fixedly connected with cylinder block 3-4, one end of described cylinder block 3-4 is provided with two oil cylinder port 3-10, the other end of described cylinder block 3-4 is sealedly connected with cylinder cap 3-5, described cylinder block 3-4 inside is provided with the piston rod 3-6 that cylinder cap 3-5 outside is stretched out in one end, one end that described piston rod 3-6 is positioned at cylinder block 3-4 inside is connected with piston 3-11, one end end winding support that described piston rod 3-6 stretches out cylinder cap 3-5 outside is connected with can with the second location-plate 3-7 of piston rod 3-6 along the axis direction rectilinear motion of piston rod 3-6, described second location-plate 3-7 is fixedly connected with multiple the 3rd alignment pin 3-8 for positioning spring bearer plate 12, during concrete enforcement, be opened two screwed holes in the both sides of the second location-plate 3-7, and opened screwed hole on C type frame 3-1, anti-rotation guide rod 3-9 is with C type frame 3-1 and the second location-plate 3-7 and is threaded, the quantity of described 3rd alignment pin 3-8 is four,
As shown in Figure 16 ~ Figure 19, described servo-actuated locating rack 4 comprises locating rack body 4-1, be arranged on the circumference location transverse arm 4-2 of locating rack body 4-1 side and be arranged on locating rack body 4-1 middle position and for inserting the seam location-plate 4-3 in drive axle transmission input hole 17, the two ends of described circumference location transverse arm 4-2 are all connected with the wedge 4-4 for two ends, the truck Driving axle housing left and right diameter of axle described in correcting, the bottom of described locating rack body 4-1 is fixedly connected with two groups of spaced guide pin bushing 4-5, the guide pillar 4-6 that two ends are all fixedly connected with grooved guide rail 2-8 is all slidably connected in two groups of guide pin bushing 4-5, the grooved guide rail 2-8 being arranged on the rotary rack body 2-3 side relative with the side arranging gripper shoe 2-4 is fixedly connected with pull bar 4-7, described guide pillar 4-6 and pull bar 4-7 all parallels with piston rod 3-6, described locating rack body 4-1 is sleeved on one end that pull bar 4-7 is connected with grooved guide rail 2-8, the threaded one end that described pull bar 4-7 is not connected with grooved guide rail 2-8 is connected with nut 4-9, described pull bar 4-7 is set with the back-moving spring 4-8 between locating rack body 4-1 and nut 4-9,
As shown in Figure 20, Figure 21 and Figure 22, the petroleum pipeline 5-2 that described hydraulic power station comprises fuel tank 5-1 and is connected with fuel tank 5-1, and be arranged on filter 5-3, the oil pump 5-4 and hydraulic valve bank 5-5 on petroleum pipeline 5-2; Described right spindle 2-2 is provided with two oil transportation channel 2-13, described right bearing seat 8 is provided with two oil transportation mouth 8-1 be connected with one end of two oil transportation channel 2-13 respectively, described oil transportation mouth 8-1 is connected with petroleum pipeline 5-2, and the other end of two oil transportation channel 2-13 is connected with two oil cylinder port 3-10 respectively; Described oil pump 5-4 is all connected with the output of controller 6 with hydraulic valve bank 5-5.
As shown in Figure 5, in the present embodiment, six adjustment cushion blocks 10 for adjusting frame 1 horizontal level are installed bottom described frame 1.
As shown in Fig. 4 A ~ 4E and Figure 11, in the present embodiment, the quantity of described Hall switch 2-12 is five, and the installation position of five Hall switch 2-12 is corresponding with the horizontal level of rotary rack 2 and four welding posts respectively, four described welding posts are distributed as the welding post A1 of the front side of front side for welding spring bearer plate 12 and half point lower house 16, for the welding post A2 of the front side of the front side and half point upper shell 13 of welding spring seat board 11, for the welding post A3 of the rear side of the rear side and half point upper shell 13 that weld spring seat board 11, and the welding post A4 of rear side for the rear side that welds spring bearer plate 12 and half point lower house 16.
As shown in Fig. 8 and Figure 18, in the present embodiment, described grooved guide rail 2-8 is the grooved guide rail of hollow, one end of described guide pillar 4-6 is fixedly connected with the grooved guide rail 2-8 being arranged on rotary rack body 2-3 and arranging the side of gripper shoe 2-4, and the grooved guide rail 2-8 of the side that the other end of described guide pillar 4-6 is relative with the side arranging gripper shoe 2-4 with being arranged on rotary rack body 2-3 is fixedly connected with.
As shown in Figure 12 and Figure 15, in the present embodiment, between the C type frame 3-1 of described second location-plate 3-7 and its both sides, be all connected with the anti-rotation guide rod 3-9 that the radial direction along piston rod 3-6 is arranged.The rotation that described second location-plate 3-7 is limited on piston rod 3-6 axis direction by the anti-rotation guide rod 3-9 of its both sides.
As shown in Figure 20 and Figure 21, in the present embodiment, described fuel tank 5-1 is connected with liquid level gauge 5-6; The side of described fuel tank 5-1 is provided with manhole, described manhole is connected with manhole cover 5-7.
As shown in Figure 22 and Figure 23, in the present embodiment, described hydraulic valve bank 5-5 comprises solenoid directional control valve 5-51 and electromagnetic pressure control valve 5-52.
In the present embodiment, the other end of two oil transportation channel 2-13 is connected with two oil cylinder port 3-10 respectively by two metal hard tubes.The problems such as oil pipeline winding can not be there is in C-type clamp 3 along with when rotary rack 2 rotates.
As shown in figure 23, in the present embodiment, described controller 6 comprises PLC module 6-1 and the action button 6-2 that is connected with the input of PLC module 6-1 and the LCDs 6-3 be connected with the output of PLC module 6-1, the described output of Hall switch 2-12 is connected with the input of PLC module 6-1, and described motor driver 18, oil pump 5-4 are all connected with the output of PLC module 6-1 with hydraulic valve bank 5-5.
The process adopting truck Driving axle housing assembly prestressing force assembly welding welding fixture of the present invention to carry heavy automobile transaxle housing assembly is:
Step one, welding half point upper shell 13 and half point lower house 16, and on rear side of the geometric center position of the half point upper shell 13 back cover 15 is welded on after docking up and down and half point lower house 16;
Step 2, employing truck Driving axle housing assembly prestressing force assembly welding fixture clamp described truck Driving axle housing assembly, and to described truck Driving axle housing assembly Shi Hanzhang P, the contact surface of described spring bearer plate 12 and half point lower house 16 and half point upper shell 13 are tightly fitted with the contact surface of spring seat board 11, and make brake Connection Block 14 and upper shell 13 near; Detailed process is:
Step 201, drive the wheelspan requirement of sedan-chair model according to truck, the thickness of adjustment location thickness adjustable partition board 2-10, to adjust two positions of C-type clamp 3 on rotary rack 2, and makes rotary rack 2 be horizontal;
Step 202, controller 6 are by controlling solenoid directional control valve 5-51, after the piston rod 3-6 of cylinder block 3-4 is bounced back, first, two pieces of spring seat boards 11 are arranged on respectively between positioning seat 3-2 in two C-type clamp 3 and the second alignment pin 3-3, and two pieces of spring bearer plates 12 are arranged on respectively on the 3rd alignment pin 3-8 in two C-type clamp 3; Then, brake Connection Block 14 is arranged on the first alignment pin 2-6 on rotary rack 2; Then, to connect for overall half point upper shell 13, half point lower house 16 and back cover 15 are lifted on servo-actuated locating rack 4 in step one, the seam location-plate 4-3 of servo-actuated locating rack 4 is inserted in drive axle transmission input hole 17, and leading flank after half point upper shell 13 and half point lower house about 16 are docked and seam location-plate 4-3 sturdy, two ends, the truck Driving axle housing left and right diameter of axle described in the wedge 4-4 automatic guiding of servo-actuated locating rack 4;
Step 203, controller 6 are by controlling solenoid directional control valve 5-51, the piston rod 3-6 of cylinder block 3-4 is stretched out, piston rod 3-6 promotes spring bearer plate 12 and moves to the position near half point lower house 16 and stick half point lower house 16, then promote servo-actuated locating rack 4 is provided with a positioning seat 3-2 lateral movement towards C type frame 3-1, finally make half point upper shell 13 contact with spring seat board 11; Now just achieve the synchronous contact of all solders side, and back-moving spring 4-8 is compressed.
The power of the hydraulic oil that step 204, controller 6 are exported by controlled pressure Controlling solenoid valve 5-52 hydraulic control power station also carries out pressurize, make the prestressing force between described spring bearer plate 12 and the contact surface of half point lower house 16, and the prestressing force between the contact surface of half point upper shell 13 and spring seat board 11 is P and remains P.This ensures that there the solder side when welding to keep continuing reliable laminating.
Wherein, the size of the P of prestressing force described in step 2 is according to formula
calculate, wherein, σ
hfor spring bearer plate 12 and the allowable contact stress of half point lower house 16, E
1for the elastic modelling quantity of spring bearer plate 12, E
2for the elastic modelling quantity of half point lower house 16, u
1for the Poisson's ratio of spring bearer plate 12, u
2for the Poisson's ratio of half point lower house 16, R
1for the radius of curvature in the face that spring bearer plate 12 contacts with half point lower house 16, R
2for the radius of curvature in the face that half point lower house 16 contacts with spring bearer plate 12, b is the contact length of spring bearer plate 12 and half point lower house 16.During concrete enforcement, the size of the P of prestressing force described in step 2 is 60kN ~ 300kN.
Step 3, welding brake Connection Block 14 and upper shell 13;
Step 4, described truck Driving axle housing assembly prestressing force assembly welding fixture drive described truck Driving axle housing assembly to rotate to multiple welding post place successively, manually weld or machine automatization welding; Multiple described welding post comprises the welding post A1 of the front side of front side for welding spring bearer plate 12 and half point lower house 16, for the welding post A2 of the front side of the front side and half point upper shell 13 of welding spring seat board 11, for the welding post A3 of the rear side of the rear side and half point upper shell 13 that weld spring seat board 11, and the welding post A4 of rear side for the rear side that welds spring bearer plate 12 and half point lower house 16;
Wherein, the detailed process that the Driving axle housing of truck described in step 4 assembly prestressing force assembly welding fixture drives described truck Driving axle housing assembly to rotate to multiple welding post place is successively:
Step 401, controller 6 control reducing motor 9 by motor driver 18 and rotate, reducing motor 9 drives rotary rack 2 to rotate, magnet steel 2-11 rotates thereupon, when magnet steel 2-11 goes to Hall switch 2-12 corresponding with welding post A1 on right bearing seat 8, corresponding Hall switch 2-12 outputs signal to controller 6, and controller 6 controls reducing motor 9 by motor driver 18 and stops operating;
After weld seam on step 402, welding post A1 has welded, controller 6 controls reducing motor 9 by motor driver 18 and rotates, reducing motor 9 drives rotary rack 2 to rotate, magnet steel 2-11 rotates thereupon, when magnet steel 2-11 goes to Hall switch 2-12 corresponding with welding post A2 on right bearing seat 8, corresponding Hall switch 2-12 outputs signal to controller 6, and controller 6 controls reducing motor 9 by motor driver 18 and stops operating;
After weld seam on step 403, welding post A2 has welded, controller 6 controls reducing motor 9 by motor driver 18 and rotates, reducing motor 9 drives rotary rack 2 to rotate, magnet steel 2-11 rotates thereupon, when magnet steel 2-11 goes to Hall switch 2-12 corresponding with welding post A3 on right bearing seat 8, corresponding Hall switch 2-12 outputs signal to controller 6, and controller 6 controls reducing motor 9 by motor driver 18 and stops operating;
After weld seam on step 404, welding post A3 has welded, controller 6 controls reducing motor 9 by motor driver 18 and rotates, reducing motor 9 drives rotary rack 2 to rotate, magnet steel 2-11 rotates thereupon, when magnet steel 2-11 goes to Hall switch 2-12 corresponding with welding post A4 on right bearing seat 8, corresponding Hall switch 2-12 outputs signal to controller 6, and controller 6 controls reducing motor 9 by motor driver 18 and stops operating.
After having welded, described controller 6 controls reducing motor 9 by motor driver 18 and rotates, reducing motor 9 drives rotary rack 2 to rotate, magnet steel 2-11 rotates thereupon, when magnet steel 2-11 goes to Hall switch 2-12 corresponding with the horizontal level of rotary rack 2 on right bearing seat 8, corresponding Hall switch 2-12 outputs signal to controller 6, and controller 6 controls reducing motor 9 by motor driver 18 and stops operating, and makes rotary rack 2 get back to horizontal level; Then, described controller 6 eliminates prestressing force P by controlled pressure Controlling solenoid valve 5-52, by the back-moving spring 4-8 resilience compressed, realize the reset of servo-actuated locating rack 4 and the described truck Driving axle housing assembly after having welded, and the described truck Driving axle housing assembly of assembly welding can have been shed.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every above embodiment is done according to the technology of the present invention essence any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solution of the present invention.
Claims (9)
1. a truck Driving axle housing assembly prestressing force assembly welding fixture, described truck Driving axle housing assembly comprises the half point upper shell (13) and half point lower house (16) that dock up and down, and the two pieces of spring seat boards (11) being welded on top, half point upper shell (13) two ends, left and right and the two pieces of spring bearer plates (12) be welded on bottom half point lower house (16) two ends, left and right, described spring seat board (11) and spring bearer plate (12) are oppositely arranged up and down, the top of described half point upper shell (13) is fixedly connected with brake Connection Block (14), back cover (15) is connected with on rear side of geometric center position after described half point upper shell (13) and half point lower house (16) dock up and down, drive axle transmission input hole (17) is defined on front side of geometric center position after described half point upper shell (13) and half point lower house (16) dock up and down, it is characterized in that: described truck Driving axle housing assembly prestressing force assembly welding fixture comprises frame (1), rotary rack (2), hydraulic power station and controller (6), and the servo-actuated locating rack (4) be arranged on rotary rack (2) and two C-type clamp (3), described servo-actuated locating rack (4) is positioned between two C-type clamp (3), and the upper left and right sides of described frame (1) is separately installed with left shaft holder (7) and right bearing seat (8),
The right spindle (2-2) that described rotary rack (2) is comprised rotary rack body (2-3) and is arranged on the left rotary shaft (2-1) on left shaft holder (7) by left bearing and is arranged on by right bearing on right bearing seat (8), described rotary rack body (2-3) is connected between left rotary shaft (2-1) and right spindle (2-2), the side middle position of described rotary rack body (2-3) is provided with gripper shoe (2-4), described gripper shoe (2-4) is fixedly connected with the first location-plate (2-5), described first location-plate (2-5) is provided with the first alignment pin (2-6) for positioning brake Connection Block (14), described rotary rack body (2-3) is provided with the grooved guide rail (2-8) for connecting servo-actuated locating rack (4), the both sides of described rotary rack body (2-3) be provided with lay respectively at gripper shoe (2-4) both sides and for install location C-type clamp (3) two locating slots (2-9), location thickness adjustable partition board (2-10) for regulating the installation site of C-type clamp (3) is provided with in each described locating slot (2-9), position near excircle on the right side of described right spindle (2-2) is fixedly connected with magnet steel (2-11), described right bearing seat (8) is laid with multiple Hall switch (2-12) matched with magnet steel (2-11), the output of described Hall switch (2-12) is connected with the input of controller (6), described frame (1) is provided with and is positioned at left shaft holder (7) side and reducing motor (9) for driving rotary rack (2) to rotate, described left rotary shaft (2-1) is fixedly connected with the output shaft of reducing motor (9), the output of described controller (6) is connected to motor driver (18), and described reducing motor (9) is connected with the output of motor driver (18),
Described C-type clamp (3) comprises the C type frame (3-1) that opening upwards is placed, described C type frame (3-1) is fixedly connected on rotary rack body (2-3), described C type frame (3-1) side is fixedly connected with positioning seat (3-2) for positioning spring seat board (11) and the second alignment pin (3-3), described second alignment pin (3-3) is positioned at the below of positioning seat (3-2), described C type frame (3-1) opposite side top is fixedly connected with cylinder block (3-4), one end of described cylinder block (3-4) is provided with two oil cylinder ports (3-10), the other end of described cylinder block (3-4) is sealedly connected with cylinder cap (3-5), described cylinder block (3-4) inside is provided with one end and stretches out the outside piston rod (3-6) of cylinder cap (3-5), one end that described piston rod (3-6) is positioned at cylinder block (3-4) inner is connected with piston (3-11), described piston rod (3-6) stretches out that the outside one end end winding support of cylinder cap (3-5) is connected with can with second location-plate (3-7) of piston rod (3-6) along the axis direction rectilinear motion of piston rod (3-6), described second location-plate (3-7) is fixedly connected with multiple the 3rd alignment pin (3-8) for positioning spring bearer plate (12),
Described servo-actuated locating rack (4) comprises locating rack body (4-1), be arranged on circumference location transverse arm (4-2) of locating rack body (4-1) side and be arranged on locating rack body (4-1) middle position and for inserting the seam location-plate (4-3) in drive axle transmission input hole (17), the two ends of described circumference location transverse arm (4-2) are all connected with the wedge (4-4) for two ends, the truck Driving axle housing left and right diameter of axle described in correcting, the bottom of described locating rack body (4-1) is fixedly connected with two groups of spaced guide pin bushings (4-5), the guide pillar (4-6) that two ends are all fixedly connected with grooved guide rail (2-8) is all slidably connected in two groups of guide pin bushings (4-5), the grooved guide rail (2-8) being arranged on rotary rack body (2-3) side relative with the side arranging gripper shoe (2-4) is fixedly connected with pull bar (4-7), described guide pillar (4-6) and pull bar (4-7) all parallel with piston rod (3-6), described locating rack body (4-1) is sleeved on one end that pull bar (4-7) is connected with grooved guide rail (2-8), the threaded one end that described pull bar (4-7) is not connected with grooved guide rail (2-8) is connected with nut (4-9), described pull bar (4-7) is set with the back-moving spring (4-8) be positioned between locating rack body (4-1) and nut (4-9),
The petroleum pipeline (5-2) that described hydraulic power station comprises fuel tank (5-1) and is connected with fuel tank (5-1), and be arranged on filter (5-3), oil pump (5-4) and the hydraulic valve bank (5-5) on petroleum pipeline (5-2); Described right spindle (2-2) is provided with two oil transportation channels (2-13), described right bearing seat (8) is provided with two oil transportation mouths (8-1) be connected with one end of two oil transportation channels (2-13) respectively, described oil transportation mouth (8-1) is connected with petroleum pipeline (5-2), and the other end of two oil transportation channels (2-13) is connected with two oil cylinder ports (3-10) respectively; Described oil pump (5-4) is all connected with the output of controller (6) with hydraulic valve bank (5-5).
2. according to truck Driving axle housing assembly prestressing force assembly welding fixture according to claim 1, it is characterized in that: described frame (1) bottom is provided with six adjustment cushion block (10) for adjusting frame (1) horizontal level.
3. according to truck Driving axle housing assembly prestressing force assembly welding fixture according to claim 1, it is characterized in that: the quantity of described Hall switch (2-12) is five, and the installation position of five Hall switch (2-12) is corresponding with the horizontal level of rotary rack (2) and four welding posts respectively, four described welding posts are distributed as the welding post A1 of the front side of front side for welding spring bearer plate (12) and half point lower house (16), for the welding post A2 of the front side of the front side and half point upper shell (13) of welding spring seat board (11), for the welding post A3 of the rear side of the rear side and half point upper shell (13) that weld spring seat board (11), and the welding post A4 of rear side for the rear side that welds spring bearer plate (12) and half point lower house (16).
4. according to truck Driving axle housing assembly prestressing force assembly welding fixture according to claim 1, it is characterized in that: the grooved guide rail that described grooved guide rail (2-8) is hollow, one end of described guide pillar (4-6) is fixedly connected with the grooved guide rail (2-8) being arranged on rotary rack body (2-3) and arranging the side of gripper shoe (2-4), and the grooved guide rail (2-8) of the side that the other end of described guide pillar (4-6) is relative with the side arranging gripper shoe (2-4) with being arranged on rotary rack body (2-3) is fixedly connected with.
5. according to truck Driving axle housing assembly prestressing force assembly welding fixture according to claim 1, it is characterized in that: between the C type frame (3-1) of described second location-plate (3-7) and its both sides, be all connected with the anti-rotation guide rod (3-9) that the radial direction along piston rod (3-6) is arranged.
6., according to truck Driving axle housing assembly prestressing force assembly welding fixture according to claim 1, it is characterized in that: described fuel tank (5-1) is connected with liquid level gauge (5-6); The side of described fuel tank (5-1) is provided with manhole, described manhole is connected with manhole cover (5-7).
7., according to truck Driving axle housing assembly prestressing force assembly welding fixture according to claim 1, it is characterized in that: described hydraulic valve bank (5-5) comprises solenoid directional control valve (5-51) and electromagnetic pressure control valve (5-52).
8., according to truck Driving axle housing assembly prestressing force assembly welding fixture according to claim 1, it is characterized in that: the other end of two oil transportation channels (2-13) is connected with two oil cylinder ports (3-10) respectively by two metal hard tubes.
9. according to truck Driving axle housing assembly prestressing force assembly welding fixture according to claim 1, it is characterized in that: described controller (6) comprises PLC module (6-1) and the action button (6-2) that is connected with the input of PLC module (6-1) and the LCDs (6-3) be connected with the output of PLC module (6-1), the output of described Hall switch (2-12) is connected with the input of PLC module (6-1), described motor driver (18), oil pump (5-4) is all connected with the output of PLC module (6-1) with hydraulic valve bank (5-5).
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| CN107877079A (en) * | 2017-12-15 | 2018-04-06 | 安徽昌永得机械有限公司 | Joint welding frock suitable for work high above the ground vehicle carriage |
| CN114444229A (en) * | 2022-03-04 | 2022-05-06 | 西南石油大学 | Method for analyzing bearing capacity of pipe section passing through highway |
| CN115922220A (en) * | 2023-03-02 | 2023-04-07 | 山东国基泰祥汽车部件有限公司 | Fixed clamping fine adjustment seat for machining electric axle |
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| CN107877079A (en) * | 2017-12-15 | 2018-04-06 | 安徽昌永得机械有限公司 | Joint welding frock suitable for work high above the ground vehicle carriage |
| CN114444229A (en) * | 2022-03-04 | 2022-05-06 | 西南石油大学 | Method for analyzing bearing capacity of pipe section passing through highway |
| CN114444229B (en) * | 2022-03-04 | 2022-09-30 | 西南石油大学 | Method for analyzing bearing capacity of road-crossing pipe section |
| CN115922220A (en) * | 2023-03-02 | 2023-04-07 | 山东国基泰祥汽车部件有限公司 | Fixed clamping fine adjustment seat for machining electric axle |
| CN115922220B (en) * | 2023-03-02 | 2023-05-05 | 山东国基泰祥汽车部件有限公司 | Electric axle processing, fixing, clamping and fine-tuning seat |
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Effective date of registration: 20210207 Address after: 225235 No. 27 Zhenxing East Road, Dinggou Town, Jiangdu District, Yangzhou City, Jiangsu Province Patentee after: JIANGSU ZSD NEW ENERGY AUTOMOBILE Co.,Ltd. Address before: Room 2513, Huayuan Jinyue Center office building, 415 Taihua North Road, Weiyang District, Xi'an City, Shaanxi Province, 710000 Patentee before: Jiuer (Xi'an) Intellectual Property Service Co.,Ltd. Effective date of registration: 20210207 Address after: Room 2513, Huayuan Jinyue Center office building, 415 Taihua North Road, Weiyang District, Xi'an City, Shaanxi Province, 710000 Patentee after: Jiuer (Xi'an) Intellectual Property Service Co.,Ltd. Address before: 710054 No. 58, middle section, Yanta Road, Shaanxi, Xi'an Patentee before: XI'AN University OF SCIENCE AND TECHNOLOGY |