CN104985315A - Coil novel resistance welding jig - Google Patents
Coil novel resistance welding jig Download PDFInfo
- Publication number
- CN104985315A CN104985315A CN201510477484.3A CN201510477484A CN104985315A CN 104985315 A CN104985315 A CN 104985315A CN 201510477484 A CN201510477484 A CN 201510477484A CN 104985315 A CN104985315 A CN 104985315A
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- CN
- China
- Prior art keywords
- welding
- coil
- mount pad
- welding plate
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 129
- 238000005452 bending Methods 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0461—Welding tables
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to a coil novel resistance welding jig; an end of a coil extends to form a welding end; the welding end is welded with a transverse plate of a welding plate through a weld tab; the welding plate is formed through bending; the coil welding jig also comprises a transverse vertical plate and a vertical plate vertical to each other; the welding jig comprises a pedestal having a coil mount, a welding plate mount, and an electrode formed between the coil mount and the welding plate mount; the coil mount is provided with a support rod; the coil is sleeved on the support rod; the welding end of the coil is arranged on the top of the electrode; the front side of the welding plate mount is movably provided with a limit piece; the welding plate is arranged between the limit piece and the welding plate mount; the transverse plate of the welding plate is arranged on the top of the electrode and below the welding end. The coil welding jig is reasonable and smart in design, can reliably clamp the coil and the welding plate, welding operation is easy, thus reducing fault welding and waste rate, and greatly improving welding efficiency.
Description
Technical field
The present invention relates to welding technology field, particularly welding tooling.
Background technology
As shown in Figure 1, soldered workpiece comprises coil 1 and welding plate 2, end deep processing one welding ends 101 of coil 1; Welding welding plate 2 bending and molding, it comprises horizontal riser 201, longitudinal riser 202 and horizontal transverse slat 203, and horizontal riser 201 and horizontal transverse slat 203 are vertical with longitudinal riser 202 respectively.At present, when welding ends 101 is welded by weld tabs 3 with horizontal transverse slat 203, owing to lacking suitable positioning tool, accurately cannot locate coil 1 and welding plate 2 during welding, cause that welding efficiency is low, percent defective is high.
Summary of the invention
The applicant, for the above-mentioned shortcoming of prior art, carries out studying and improving, and provides a kind of Novel resistor welding fixture of coil, it is ingenious, reliably clamp welding work pieces, for welding operation is provided convenience, greatly improve welding efficiency and effect, reduce costs.
In order to solve the problem, the present invention adopts following scheme:
A kind of Novel resistor welding fixture of coil, overhang deep processing goes out to have welding ends, welding ends is welded by weld tabs with the horizontal transverse slat of welding plate, welding plate bending and molding, also comprise the horizontal riser of Relative vertical and longitudinal riser, horizontal transverse slat is vertical with longitudinal riser, described welding fixture comprises base, base is provided with coil mount pad, welding plate mount pad and the electrode between coil mount pad and welding plate mount pad, coil mount pad is provided with support column, coil is placed on support column, the welding ends of coil is placed in the upper end of electrode, the front side of described welding plate mount pad is movably installed with limited block, between limited block and welding plate mount pad, welding plate is installed, the horizontal transverse slat of welding plate is placed in the upper end of electrode and is positioned at the below of welding ends,
The bottom of described coil mount pad is hollow structure, and its side is with inlet end, and its upper surface is provided with cooling tube, and the lower end of cooling tube and the inner space of coil mount pad, its upper end is towards welding ends.
Further improvement as technique scheme:
The upper side of described coil mount pad is with the spacing detection block of L-type, and spacing detection block and support column are positioned at the same side of coil mount pad, maintain fixing detection spacing between spacing detection block and support column.
Described coil mount pad is provided with fine setting stud, and the fine setting end of stud and one end of coil touch.
Described limited block is installed on welding plate mount pad by knob, and knob is positioned at the rear side of welding plate mount pad, and it is connected with limited block by screw; Between described knob and welding plate mount pad, torsion spring is installed, the two ends of torsion spring respectively with the first short column of knob end face and the second short column of welding plate mount pad trailing flank against.
The end face of described knob is with boss, and torsion spring set is placed in the periphery of boss, and the draw-in groove on boss coordinates with the latch on screw.
The leading flank of described welding plate mount pad is with ladder mounting groove, described ladder mounting groove comprises the first mounting groove of mounting limit block and installs the second mounting groove of welding plate, first mounting groove is positioned at the below of the second mounting groove, second mounting groove is L-type structure, and two groove faces of its Relative vertical are fitted with the horizontal riser of welding plate and longitudinal riser respectively.
The upper surface of described base is with installing the first stopper slot of described coil mount pad and installing the second stopper slot of described welding plate mount pad, and base runs through installing electrodes by through installing hole.
Technique effect of the present invention is:
Reasonable in design of the present invention, ingenious, by the reliable retention to coil and welding plate, be beneficial to welding operation, reduce weldering by mistake, rate of reducing the number of rejects and seconds, substantially increases welding efficiency.
Accompanying drawing explanation
Fig. 1 is the structure chart of weldment.
Fig. 2 is front view of the present invention.
Fig. 3 is three-dimensional structure diagram of the present invention (front side).
Fig. 4 is three-dimensional structure diagram of the present invention (rear side).
Fig. 5 is another three-dimensional structure diagram of the present invention.
Fig. 6 is the exploded structure chart of Fig. 5.
Fig. 7 is the three-dimensional structure diagram of base in the present invention.
Fig. 8 is the three-dimensional structure diagram (front side) of welding plate mount pad in the present invention.
Fig. 9 is the three-dimensional structure diagram (rear side) of welding plate mount pad in the present invention.
Figure 10 is the three-dimensional structure diagram of knob in the present invention.
In figure: 1, coil; 101, welding ends; 2, welding plate; 201, horizontal riser; 202, longitudinal riser; 203, horizontal transverse slat; 3, weld tabs; 4, base; 401, the first stopper slot; 402, the second stopper slot; 403, installing hole; 5, coil mount pad; 501, spacing detection block; 6, welding plate mount pad; 601, the second short column; 602, the first mounting groove; 603, the second mounting groove; 7, electrode; 8, support column; 9, limited block; 10, stud is finely tuned; 11, knob; 1101, the first short column; 1102, boss; 1103, draw-in groove; 12, screw; 13, torsion spring; 14, latch; ; 15, inlet end; 16, cooling tube.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in Figure 1, the Novel resistor welding fixture of the coil of the present embodiment, the end deep processing of coil 1 goes out to have welding ends 101, welding ends 101 is welded by weld tabs 3 with the horizontal transverse slat 203 of welding plate 2, welding plate 2 bending and molding, also comprise horizontal riser 201 and longitudinal riser 202 of Relative vertical, horizontal transverse slat 203 is vertical with longitudinal riser 202.
As shown in Figure 2, Figure 3 and Figure 4, welding fixture of the present invention comprises base 4, base 4 is provided with coil mount pad 5, welding plate mount pad 6 and the electrode between coil mount pad 5 and welding plate mount pad 67, coil mount pad 5 is provided with support column 8, coil 1 is placed on support column 8, the welding ends 101 of coil 1 is placed in the upper end of electrode 7, the front side of welding plate mount pad 6 is movably installed with limited block 9, install welding plate 2 between limited block 9 and welding plate mount pad 6, the horizontal transverse slat 203 of welding plate 2 is placed in the upper end of electrode 7 and is positioned at the below of welding ends 101.
As shown in Fig. 2, Fig. 3, Fig. 5 and Fig. 6, the bottom of coil mount pad 5 is hollow structure, and its side is with inlet end 15, and its upper surface is provided with cooling tube 16, and the lower end of cooling tube 16 and the inner space of coil mount pad 5, its upper end is towards welding ends 101.After having welded, by ventilating to inlet end 15, under the air guide effect of cooling tube 16, welding position being cooled, realizing cooling in real time, shortening whole welding process, raise the efficiency.
As shown in Fig. 3, Fig. 5 and Fig. 6, the upper side of coil mount pad 5 is with the spacing detection block 501 of L-type, and spacing detection block 501 and support column 8 are positioned at the same side of coil mount pad 5, maintain fixing detection spacing between spacing detection block 501 and support column 8.The effect of spacing detection block 501 whether meets standard to coil 1 to detect, because the relative position between itself and support column 8 is fixed, when coil 1 is placed on after on support column 8, the end (non-solder end) of coil 1 is placed in the L-type angle of spacing detection block 501 just, namely show that coil 1 is qualified, if can not just insert, then represent that coil 1 is bigger than normal or less than normal.
As shown in Fig. 4, Fig. 5 and Fig. 6, coil mount pad 5 is provided with fine setting stud 10, the fine setting end of stud 10 and one end of coil 1 touch.Fine setting stud 10, for the axial installation site of regulating winding 1, makes the welding ends 101 of coil 1 just be placed in the upper end of electrode 7.
As shown in Figure 5, Figure 6, limited block 9 is installed on welding plate mount pad 6 by knob 11, and knob 11 is positioned at the rear side of welding plate mount pad 6, and it is connected with limited block 9 by screw 12; Torsion spring 13 is installed between knob 11 and welding plate mount pad 6, the two ends of torsion spring 13 respectively with the first short column 1101 of knob 11 end face and the second short column 601 of welding plate mount pad 6 trailing flank against; As shown in Figure 10, the end face of knob 11 is with boss 1102, and torsion spring 13 is placed on the periphery of boss 1102, and the draw-in groove 1103 on boss 1102 coordinates with the latch 14 on screw 12.Knob 11 regulates limited block 9 for rotating, and is convenient to putting into and taking out of welding plate 2.
As shown in Figure 8, Figure 9, the leading flank of welding plate mount pad 6 is with ladder mounting groove, ladder mounting groove comprises the first mounting groove 602 of mounting limit block 9 and installs the second mounting groove 603 of welding plate 2, first mounting groove 602 is positioned at the below of the second mounting groove 603, second mounting groove 603 is in L-type structure, and two groove faces of its Relative vertical are fitted with the horizontal riser 201 of welding plate 2 and longitudinal riser 202 respectively.
As shown in Figure 7, the upper surface of base 4 is with installing the first stopper slot 401 of coil mount pad 5 and installing the second stopper slot 402 of welding plate mount pad 6, and base 4 runs through installing electrodes 7 by through installing hole 403.
When the present invention uses, rotate counterclockwise knob 11, welding plate 2 inserted in the second mounting groove 603, unclamp knob 11, under the twisting force of torsion spring 13, limited block 9 extrudes longitudinal riser 202 of welding plate 2 and limits the lengthwise position of horizontal riser 201; Coil 1 being placed on support column 8, and rotating counterclockwise, making the upper surface of the lower surface of the welding ends 101 of coil 1 and horizontal transverse slat 203 close to fitting; Regulate fine setting stud 10, the axis of regulating winding 1 and lateral attitude, ensure that welding ends 101 aligns with horizontal transverse slat 203; Weld tabs 3 is inserted between welding ends 101 and horizontal transverse slat 203, carry out welding; After having welded, ventilation cooling in cooling tube 16.
Above illustrated embodiment is better embodiment of the present invention, only be used for conveniently the present invention being described, not any pro forma restriction is done to the present invention, have in any art and usually know the knowledgeable, if do not depart from the present invention carry in the scope of technical characteristic, utilize the Equivalent embodiments that the done local of disclosed technology contents is changed or modified, and do not depart from technical characteristic content of the present invention, all still belong in the scope of the technology of the present invention feature.
Claims (7)
1. the Novel resistor welding fixture of a coil, the end deep processing of coil (1) goes out to have welding ends (101), welding ends (101) is welded by weld tabs (3) with the horizontal transverse slat (203) of welding plate (2), welding plate (2) bending and molding, also comprise horizontal riser (201) and longitudinal riser (202) of Relative vertical, horizontal transverse slat (203) is vertical with longitudinal riser (202), it is characterized in that: described welding fixture comprises base (4), base (4) is provided with coil mount pad (5), welding plate mount pad (6) and the electrode (7) be positioned between coil mount pad (5) and welding plate mount pad (6), coil mount pad (5) is provided with support column (8), coil (1) is placed on support column (8), the welding ends (101) of coil (1) is placed in the upper end of electrode (7), the front side of described welding plate mount pad (6) is movably installed with limited block (9), welding plate (2) is installed between limited block (9) and welding plate mount pad (6), the horizontal transverse slat (203) of welding plate (2) is placed in the upper end of electrode (7) and is positioned at the below of welding ends (101),
The bottom of described coil mount pad (5) is hollow structure, its side is with inlet end (15), its upper surface is provided with cooling tube (16), the lower end of cooling tube (16) and the inner space of coil mount pad (5), its upper end is towards welding ends (101).
2. according to the Novel resistor welding fixture of coil according to claim 1, it is characterized in that: the upper side of described coil mount pad (5) is with the spacing detection block (501) of L-type, spacing detection block (501) and support column (8) are positioned at the same side of coil mount pad (5), maintain fixing detection spacing between spacing detection block (501) and support column (8).
3. according to the Novel resistor welding fixture of coil according to claim 1, it is characterized in that: described coil mount pad (5) is provided with fine setting stud (10), the end of fine setting stud (10) and one end of coil (1) touch.
4. according to the Novel resistor welding fixture of coil according to claim 1, it is characterized in that: described limited block (9) is installed on welding plate mount pad (6) by knob (11), knob (11) is positioned at the rear side of welding plate mount pad (6), and it is connected with limited block (9) by screw (12); Torsion spring (13) is installed between described knob (11) and welding plate mount pad (6), the two ends of torsion spring (13) respectively with first short column (1101) of knob (11) end face and second short column (601) of welding plate mount pad (6) trailing flank against.
5. according to the Novel resistor welding fixture of coil according to claim 4, it is characterized in that: the end face of described knob (11) is with boss (1102), torsion spring (13) is placed on the periphery of boss (1102), and the draw-in groove (1103) on boss (1102) coordinates with the latch (14) on screw (12).
6. according to the Novel resistor welding fixture of coil according to claim 1, it is characterized in that: the leading flank of described welding plate mount pad (6) is with ladder mounting groove, described ladder mounting groove comprises first mounting groove (602) of mounting limit block (9) and installs second mounting groove (603) of welding plate (2), first mounting groove (602) is positioned at the below of the second mounting groove (603), second mounting groove (603) is in L-type structure, two groove faces of its Relative vertical are fitted with the horizontal riser (201) of welding plate (2) and longitudinal riser (202) respectively.
7. according to the Novel resistor welding fixture of coil according to claim 1, it is characterized in that: the upper surface of described base (4) is with installing first stopper slot (401) of described coil mount pad (5) and installing second stopper slot (402) of described welding plate mount pad (6), and base (4) runs through installing electrodes (7) by through installing hole (403).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510477484.3A CN104985315A (en) | 2015-08-06 | 2015-08-06 | Coil novel resistance welding jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510477484.3A CN104985315A (en) | 2015-08-06 | 2015-08-06 | Coil novel resistance welding jig |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104985315A true CN104985315A (en) | 2015-10-21 |
Family
ID=54297270
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510477484.3A Pending CN104985315A (en) | 2015-08-06 | 2015-08-06 | Coil novel resistance welding jig |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104985315A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195850A (en) * | 2015-10-22 | 2015-12-30 | 无锡博进精密机械制造有限公司 | Bimorph alignment-type multifunctional welding jig |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2759007A1 (en) * | 1997-02-06 | 1998-08-07 | Soudelec Equipements | Resistance welding machine for use in assembly of metal components and elements |
| CN102728982A (en) * | 2012-07-23 | 2012-10-17 | 杭州和泰机电工业有限公司 | Joint welding tool for hopper |
| CN203236149U (en) * | 2013-03-26 | 2013-10-16 | 天津市伟泰轨道交通装备有限公司 | Support frame welding device |
| CN203791900U (en) * | 2014-04-25 | 2014-08-27 | 温州中波电气有限公司 | Positioning clamp for automatic coil assembly welding machine |
| CN203875470U (en) * | 2013-12-30 | 2014-10-15 | 上海奥林汽车配件有限公司 | Positioning welding electrode used for hinge support welding assembly of automobile |
| CN204018912U (en) * | 2014-09-05 | 2014-12-17 | 常熟骏驰科技有限公司 | High frequency brazing workpiece clamping table |
| CN204248213U (en) * | 2014-11-25 | 2015-04-08 | 上海汇众萨克斯减振器有限公司 | A kind of projection welding error prevention device of front shock absorber hose support |
| CN204867782U (en) * | 2015-08-06 | 2015-12-16 | 无锡博进精密机械制造有限公司 | Novel resistance weld tool of coil |
-
2015
- 2015-08-06 CN CN201510477484.3A patent/CN104985315A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2759007A1 (en) * | 1997-02-06 | 1998-08-07 | Soudelec Equipements | Resistance welding machine for use in assembly of metal components and elements |
| CN102728982A (en) * | 2012-07-23 | 2012-10-17 | 杭州和泰机电工业有限公司 | Joint welding tool for hopper |
| CN203236149U (en) * | 2013-03-26 | 2013-10-16 | 天津市伟泰轨道交通装备有限公司 | Support frame welding device |
| CN203875470U (en) * | 2013-12-30 | 2014-10-15 | 上海奥林汽车配件有限公司 | Positioning welding electrode used for hinge support welding assembly of automobile |
| CN203791900U (en) * | 2014-04-25 | 2014-08-27 | 温州中波电气有限公司 | Positioning clamp for automatic coil assembly welding machine |
| CN204018912U (en) * | 2014-09-05 | 2014-12-17 | 常熟骏驰科技有限公司 | High frequency brazing workpiece clamping table |
| CN204248213U (en) * | 2014-11-25 | 2015-04-08 | 上海汇众萨克斯减振器有限公司 | A kind of projection welding error prevention device of front shock absorber hose support |
| CN204867782U (en) * | 2015-08-06 | 2015-12-16 | 无锡博进精密机械制造有限公司 | Novel resistance weld tool of coil |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195850A (en) * | 2015-10-22 | 2015-12-30 | 无锡博进精密机械制造有限公司 | Bimorph alignment-type multifunctional welding jig |
| CN105195850B (en) * | 2015-10-22 | 2017-07-04 | 张空军 | The calibration formula multi-functional welding tool of twin lamella |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151021 |
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| RJ01 | Rejection of invention patent application after publication |