CN104967264B - A kind of digital controlled wire winder copper bar idler wheel alignment regulating device - Google Patents
A kind of digital controlled wire winder copper bar idler wheel alignment regulating device Download PDFInfo
- Publication number
- CN104967264B CN104967264B CN201510319106.2A CN201510319106A CN104967264B CN 104967264 B CN104967264 B CN 104967264B CN 201510319106 A CN201510319106 A CN 201510319106A CN 104967264 B CN104967264 B CN 104967264B
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- China
- Prior art keywords
- regulating device
- copper bar
- idler wheel
- roller shaft
- straightened
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 27
- 239000010949 copper Substances 0.000 title claims abstract description 27
- 230000001105 regulatory effect Effects 0.000 title claims abstract description 22
- 238000005461 lubrication Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005491 wire drawing Methods 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention discloses a kind of digital controlled wire winder copper bar idler wheels to be straightened regulating device, it is characterized in that, numerical control edge-wind equipment is equipped with a set of idler wheel and is straightened regulating device, the idler wheel alignment regulating device includes support plate, bottom plate, several upper roller shafts, several limited roller shafts, workbench, the upper roller shaft is set to above the limited roller shaft, the present invention can normally be unwound on the basis of wire rod guarantee is smooth in process of production, the wire drawing situation of copper bar when avoiding edge-wind, to be effectively guaranteed machining accuracy of pole coil during edge-wind, the configuration of the present invention is simple, securely and reliably, service performance is good, it is easy to operate, adjust it easy, it is time saving and energy saving when installation, good manufacturability is convenient for production, improve labor productivity, edge-wind work efficiency is increased.
Description
Technical field
The invention belongs to electric generator rotor coil edge-wind technical field more particularly to a kind of digital controlled wire winder copper bar idler wheel schools
Straight regulating device.
Background technique
Currently, intensity is lower due to digital controlled wire winder because mainframe design structure is insecure, edge-wind head is suspended on cantilever again
In formula leveling mechanism, if easily-deformable after longtime running, aligning mechanism is caused to misplace.When the angle pole coil R >=60, copper bar section
Can only the edge-wind in range within 7mm × 60mm (high × wide), have certain limitation.Due to the position-arresting disk pressure on edge-wind head
Deficiency, the equipment only a set of leveling bar straightening mechanism, and the aligning mechanism spacing is too small, coil has wire drawing phenomenon when being straightened, and produces
In often occur that wire rod is uneven or the problems such as cannot normally move back line, and the coil dimension for causing edge-wind to come out is greater than design drawing demand,
And copper bar thickness thickening phenomenon.If increasing a cord grip on edge-wind head, the strong of strip on edge winding machine cantilever beam can be increased
Degree, there are security risks.In conjunction with actual production service condition, the configuration of existing digital controlled wire winder tooling is improved, is made
It more rationally, conveniently makes the pole coil of edge-wind out meet actual requirement.
Summary of the invention
In order to solve the above-mentioned technical problems, the present invention provides a kind of digital controlled wire winder copper bar idler wheels to be straightened regulating device,
In production process wire rod guarantee it is smooth on the basis of can normally unwind, the wire drawing situation of copper bar when avoiding edge-wind, thus effectively
Ground ensure that machining accuracy of pole coil during edge-wind.
The technical solution of the present invention is as follows: a kind of digital controlled wire winder copper bar idler wheel is straightened regulating device, which is characterized in that numerical control
Edge-wind equipment is equipped with a set of idler wheel and is straightened regulating device, idler wheel alignment regulating device include support plate, bottom plate, several
Upper roller shaft, several limited roller shafts, workbench, the upper roller shaft are set in the limited roller shaft
Side,
The support plate welds together with bottom plate, and the quadrangle of the bottom plate is equipped with a conjunction bolt, the support plate and
Bottom plate is by being fixed together conjunction bolt with workbench;
Several vertically adjustable section notches are provided in the support plate, the support plate upper end offers several and hangs down
Histogram to threaded hole, the threaded hole is connected with the vertically adjustable section notch, is equipped with and adjusts in the threaded hole
Lead screw, the adjusting screw lower end are fixedly connected with bearing block, and the bearing seat is described in vertically adjustable section notch
Upper roller roller end is equipped with first bearing, and the first bearing is matched with bearing block, and the adjusting screw upper end passes through
Clamp nut is fixed, and is set with pressure cylinder in the upper roller shaft;
It is provided with several horizontal directions in the support plate, notch is adjusted, notch and limit is adjusted in the horizontal direction
Roller wheel shaft corresponds, and limited roller shaft one end is located at horizontal direction and is adjusted in notch, and the limited roller turns
Axis is locked by locking nut, and second bearing is set in the limited roller shaft, and the second bearing is equipped with roller.
Further, equipped with lubrication tank in the support plate, the lubrication pot bottom opens up a circular hole.
Further, the upper roller shaft at least there are two, the limited roller shaft at least there are two.
Further, the upper roller shaft and the limited roller shaft are alternately distributed.
Further, the center line of notch is adjusted on a parallel lines in several described horizontal directions.
Further, it is parallel to each other between several described vertically adjustable section notches.
Further, the bearing block has support spring.
The beneficial effects of the present invention are:
1, alignment regulating device and workbench are done split type, is connected with, is readily transported and lifts, to avoid because of work
Make platform strength problem, and makes digital controlled wire winder equipment damage.
2, the adjustable notch for opening up upper roller shaft and limited roller shaft, make pressure cylinder and roller vertical and horizontal it
Between spacing voluntarily adjusted by operator according to copper bar size, in production process wire rod guarantee it is smooth on the basis of can normally move back
Around being effectively guaranteed machining accuracy of pole coil during edge-wind.
3, copper bar advances between roller and pressure cylinder, strengthens the alignment leveling power of copper bar idler wheel alignment regulating device
Degree, while frictional force reduces, and reduces wire drawing phenomenon, guarantees the presentation quality of pole coil.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the right view of Fig. 1.
Wherein: 1, support plate 2, bottom plate 3, upper roller shaft 4, limited roller shaft
5, workbench 6, conjunction bolt 7, vertically adjustable section notch 8, adjusting screw
9, bearing block 10, support spring 11, first bearing 12, clamp nut
13, notch 15, locking nut 16, second bearing is adjusted in pressure cylinder 14, horizontal direction
17, roller 18, lubrication tank 20, copper bar
Specific embodiment
Brief description is made to a specific embodiment of the invention with reference to the accompanying drawing.
As shown, a set of idler wheel alignment regulating device that numerical control edge-wind equipment is equipped with, the idler wheel alignment adjust dress
It sets including support plate 1, bottom plate 2, two upper roller shaft 3, three limited roller shaft 4, workbench 5, the upper roller turns
Axis 3 is set to 4 top of limited roller shaft, and the upper roller shaft 3 and the limited roller shaft 4 are alternately distributed;
The support plate 1 welds together with bottom plate 2, and the quadrangle of the bottom plate 2 is equipped with a conjunction bolt 6, the support
Plate 1 and bottom plate 2 are connected with conjunction bolt 6, are readily transported and lift by the way that conjunction bolt 6 and workbench 5 are fixed together,
To avoid because of working strength problem, and make digital controlled wire winder equipment damage;
Vertically adjustable section notch 7 there are two being opened in the support plate 1, described two vertically adjustable section notches 7
Between be parallel to each other, 1 upper end of support plate opens up the threaded hole there are two vertical direction, the threaded hole and the Vertical Square
It is connected to adjustable notch 7, adjusting screw 8 is equipped in the threaded hole, 8 lower end of adjusting screw is fixedly connected with bearing
Seat 9, the bearing block 9 is located in vertically adjustable section notch 7, and the bearing block has support spring 10, the upper rolling
Wheel 3 end of shaft is equipped with first bearing 11, and the first bearing 11 is matched with bearing block 9, and 8 upper end of adjusting screw is logical
It is fixed to cross clamp nut 12, is set with pressure cylinder 13 in the upper roller shaft 3, after being adjusted to copper bar 20, pressure cylinder 13 and copper
20 contact of row flattens copper bar 20, then tightens adjusting screw 9 with clamp nut 12, and rotating effect is stablized, and ensure that vertical direction
Position precision;
It is opened in the support plate 1 there are three the adjustable notch 14 of horizontal direction, notch is adjusted in three horizontal directions
14 center line is on a parallel lines, and the horizontal direction is adjusted notch 14 and corresponds with limited roller shaft 4, institute
It states 4 one end of limited roller shaft to be located in the adjustable notch 14 of horizontal direction, the limited roller shaft 4 passes through locking nut 15
It locks, second bearing 16 is set in the limited roller shaft, the second bearing 16 is equipped with roller 17;
It is equipped with bearing in upper roller shaft and limited roller shaft, slides freely its rolling, improves roller wheel shaft
Installation strength and sliding stability, the more accurate and effective alignment guaranteed in edge-wind adjusts quality.
It, can be on the supporting plate equipped with lubrication tank 18, lubrication to avoid copper bar stress from overheating in edge-wind copper bar pole coil
Pot bottom is with holes, and oozes lubricating fluid uniformly, is hardened to avoid copper bar overheat.
One embodiment of the present invention has been described in detail above, but the content is only preferable implementation of the invention
Example, should not be considered as limiting the scope of the invention.It is all according to all the changes and improvements made by the present patent application range
Deng should still be within the scope of the patent of the present invention.
Claims (7)
1. a kind of digital controlled wire winder copper bar idler wheel is straightened regulating device, which is characterized in that numerical control edge-wind equipment is equipped with a set of rolling
Wheel alignment regulating device, the idler wheel alignment regulating device include support plate, bottom plate, several upper roller shafts, several limits
Position roller wheel shaft, workbench, the upper roller shaft are set to above the limited roller shaft,
The support plate welds together with bottom plate, and the quadrangle of the bottom plate is equipped with a conjunction bolt, the support plate and bottom plate
By the way that conjunction bolt is fixed together with workbench;
Several vertically adjustable section notches are provided in the support plate, the support plate upper end offers several Vertical Squares
To threaded hole, the threaded hole is connected with the vertically adjustable section notch, adjusting screw is equipped in the threaded hole,
The adjusting screw lower end is fixedly connected with bearing block, and the bearing seat is in vertically adjustable section notch, the upper rolling
Wheel roller end is equipped with first bearing, and the first bearing is matched with bearing block, and the adjusting screw upper end passes through compression
Nut is fixed, and is set with pressure cylinder in the upper roller shaft;
It is provided with several horizontal directions in the support plate, notch is adjusted, notch and limited roller is adjusted in the horizontal direction
Shaft corresponds, and limited roller shaft one end is located at horizontal direction and is adjusted in notch, and the limited roller shaft is logical
Locking nut locking is crossed, second bearing is set in the limited roller shaft, the second bearing is equipped with roller.
2. a kind of digital controlled wire winder copper bar idler wheel according to claim 1 is straightened regulating device, which is characterized in that the branch
Equipped with lubrication tank on fagging, the lubrication pot bottom opens up a circular hole.
3. a kind of digital controlled wire winder copper bar idler wheel according to claim 1 is straightened regulating device, which is characterized in that on described
Roller wheel shaft at least there are two, the limited roller shaft at least there are two.
4. a kind of digital controlled wire winder copper bar idler wheel according to claim 1 is straightened regulating device, which is characterized in that on described
Roller wheel shaft and the limited roller shaft are alternately distributed.
5. a kind of digital controlled wire winder copper bar idler wheel according to claim 1 is straightened regulating device, which is characterized in that if described
The center line of notch is adjusted on a parallel lines in dry horizontal direction.
6. a kind of digital controlled wire winder copper bar idler wheel according to claim 1 is straightened regulating device, which is characterized in that if described
It is parallel to each other between dry vertically adjustable section notch.
7. a kind of digital controlled wire winder copper bar idler wheel according to claim 1 is straightened regulating device, which is characterized in that the axis
It holds seat and has support spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510319106.2A CN104967264B (en) | 2015-06-11 | 2015-06-11 | A kind of digital controlled wire winder copper bar idler wheel alignment regulating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510319106.2A CN104967264B (en) | 2015-06-11 | 2015-06-11 | A kind of digital controlled wire winder copper bar idler wheel alignment regulating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104967264A CN104967264A (en) | 2015-10-07 |
| CN104967264B true CN104967264B (en) | 2019-02-05 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510319106.2A Active CN104967264B (en) | 2015-06-11 | 2015-06-11 | A kind of digital controlled wire winder copper bar idler wheel alignment regulating device |
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| Country | Link |
|---|---|
| CN (1) | CN104967264B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04117147A (en) * | 1990-09-06 | 1992-04-17 | Nippondenso Co Ltd | Field pole for electric rotating machine and field pole winder |
| JP2000253631A (en) * | 1999-02-26 | 2000-09-14 | Nittoku Eng Co Ltd | Winding device |
| CN201185376Y (en) * | 2008-03-27 | 2009-01-21 | 重庆市灵龙电子有限公司 | Micromotor coil coiling machine with automatic cavetto apparatus |
| CN202364074U (en) * | 2011-11-08 | 2012-08-01 | 天津市天发重型水电设备制造有限公司 | Copper bar roller aligning device of motor rotor coil edgewise-winding machine |
| CN102684417A (en) * | 2012-05-08 | 2012-09-19 | 昆山库克自动化科技有限公司 | Coil winding machine of coreless motor |
| CN204013122U (en) * | 2014-06-26 | 2014-12-10 | 湖北二电电气有限公司 | A kind of coiling device of motor pole coil |
-
2015
- 2015-06-11 CN CN201510319106.2A patent/CN104967264B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04117147A (en) * | 1990-09-06 | 1992-04-17 | Nippondenso Co Ltd | Field pole for electric rotating machine and field pole winder |
| JP2000253631A (en) * | 1999-02-26 | 2000-09-14 | Nittoku Eng Co Ltd | Winding device |
| CN201185376Y (en) * | 2008-03-27 | 2009-01-21 | 重庆市灵龙电子有限公司 | Micromotor coil coiling machine with automatic cavetto apparatus |
| CN202364074U (en) * | 2011-11-08 | 2012-08-01 | 天津市天发重型水电设备制造有限公司 | Copper bar roller aligning device of motor rotor coil edgewise-winding machine |
| CN102684417A (en) * | 2012-05-08 | 2012-09-19 | 昆山库克自动化科技有限公司 | Coil winding machine of coreless motor |
| CN204013122U (en) * | 2014-06-26 | 2014-12-10 | 湖北二电电气有限公司 | A kind of coiling device of motor pole coil |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104967264A (en) | 2015-10-07 |
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