CN104957737B - A kind of garlic batch roughing equipment and its method of work rapidly and efficiently - Google Patents

Abstract

The invention discloses a fast and high-efficiency garlic batch rough processing equipment, which comprises: a feeding port, a splitter box body, a discharging support, a supporting base frame, a splitting roller, a discharging port, an air inlet, a screen, and an end cover , bearing, first pulley, second pulley, third pulley, first belt, V-belt, first gear, second gear, third gear, second belt, large pulley and motor, wherein the discharge The bracket is also equipped with a conveyor belt, a rolling rod and a filter screen. The fast and efficient garlic batch rough processing equipment described in the present invention provides a certain pressure feeding force by using the self-gravity of the feed to promote the garlic to be transported to the peeling roller. The peeling process simplifies the structure of the whole equipment; at the same time, three sets of peeling rollers are installed in the splitter box. Through the processing of three layers of peeling rollers, the processing efficiency of garlic is improved, and the peeling damage rate of garlic is also reduced, ensuring Garlic processing quality, so as to better meet the needs of customers.

Description

A fast and efficient garlic batch rough processing equipment and its working method

technical field

The invention relates to a batch processing equipment for garlic, in particular to a fast and efficient batch rough processing equipment for garlic and a working method thereof.

Background technique

With the rapid development of social economy, science and technology are also constantly improving. Both people's life and work have gradually realized electrical and automation. However, with the continuous improvement of people's living standards, the requirements for product quality are also increasing. More and more, so the existing electrical equipment must be continuously updated in order to meet people's needs, and the same is true for garlic processing equipment.

The yield of garlic in my country is very high. The perennial planting area is 200,000 to 267,000 hectares, and the output is 4 million tons, ranking first in the world and accounting for about 1/4 of the world's total output. It plays a pivotal role in my country's grain production. However, for a long time, most areas still use the method of manually splitting and peeling garlic in the harvest stage, which is not only labor-intensive and inefficient, but also affects the yield and quality of garlic. Rough processing equipment has a good market application prospect.

Contents of the invention

Purpose of the invention: the purpose of the invention is to provide a fast and efficient garlic batch rough processing equipment and its working method in order to solve the deficiencies in the prior art.

Technical solution: In order to achieve the above objectives, a fast and efficient batch rough processing equipment for garlic according to the present invention includes: a feed inlet, a splitter box, a discharge bracket, a supporting chassis, a split roller, and a discharge port , air inlet, screen, end cover, bearing, first pulley, second pulley, third pulley, first belt, V-belt, first gear, second gear, third gear, second belt, large pulley and Motor, wherein, the discharge bracket is also provided with a conveyor belt, a rolling rod and a filter screen, the feed inlet is arranged above the splitter casing, and the discharge bracket is arranged under the splitter casing, so There are 2 supporting bases, which are arranged under the discharge bracket, the splitter roller is arranged inside the splitter box, the outlet is arranged in the outlet bracket, and the air inlet is arranged in the splitter. On the casing of the splitter, the screening net is arranged on the rear wall of the splitter casing, and it is connected to the air inlet, the end cover is arranged at the end of the splitter roller, the bearing, the first pulley, and the second pulley , the third pulley, the first gear, the second gear and the third gear are all arranged on the split roller, the first belt is wound around the first pulley and the second pulley, and the V-belt is wound around the second pulley and the second pulley On the third pulley, the large pulley is arranged on the motor, the motor is installed on the support chassis, the second belt is wound on the third pulley and the large pulley; the split roller includes the first split roller Lobe rollers and second split rollers, and the split rollers have 3 groups, respectively the first group of split rollers, the second group of split rollers and the third group of split rollers, the first group of split rollers It is composed of two first split rollers, the second set of split rollers is composed of the first split roller and the second split roller, and the third set of split rollers is composed of two second split rollers. The pulley and the first gear are respectively arranged on the axial sides of the two first split rollers in the first set of split rollers, and the second pulley and the second gear are arranged on the first split rollers in the two split rollers. The axial sides of the roller and the second split roller, and the third pulley and the third gear are arranged on the axial sides of the two second split rollers in the third set of split rollers.

The first belt pulley, the second belt pulley and the third belt pulley described in the present invention respectively adopt 100mm belt pulley, 65mm belt pulley and 55mm belt pulley, are connected by the first belt between the first belt pulley and the second belt pulley, and the second belt pulley It is connected with the third pulley by a V-belt.

The first gear, the second gear and the third gear described in the present invention are 63-toothed gears, 40-toothed gears and 30-toothed gears respectively, and they cooperate with each other during the working process.

In the present invention, the splitting roller is composed of a shaft and an outer contour structure of the splitting roller, and the first splitting roller and the second splitting roller are made of cast iron and silica gel respectively.

A kind of fast, efficient garlic batch rough processing equipment and working method thereof described in the present invention, the specific working method of this equipment is as follows:

(1): First start the fast and efficient garlic batch rough processing equipment, and then the motor starts to run;

(2): Since the big pulley is set on the motor, driven by the motor, the big pulley also moves;

(3): When the big pulley rotates, because it is connected with the third pulley (13) through the second belt, the third pulley starts to run driven by the big pulley;

(4): Similarly, when the third pulley is running, since the second pulley and the third pulley are connected by a V-belt, the second pulley also starts to move under the drive of the third pulley;

(5): Similarly, when the second pulley is running, since the first pulley and the second pulley are connected by the first belt, the second pulley will drive the first pulley to run together;

(6): Since the first pulley and the first gear are arranged on the axial sides of the two first split rollers in the first set of split rollers, when the first pulley rotates, the first gear will follow they rotate together;

(7): As above, since the second pulley and the second gear are arranged on the axial sides of the first split roller and the second split roller in the two-part split roller, the second pulley will drive The second gear rotates together;

(8): As above, when the third pulley rotates, since the third pulley and the third gear are located on both axial sides of the two second split rollers in the third set of split rollers, the third gear Driven by the third pulley, it also starts to rotate;

(9): At the same time, during the whole operation of the splitting roller 5, the garlic is continuously screened through the screen 8;

(10): At this point, the entire processing equipment is running, so that the rotation direction of the three pairs of garlic peeling rollers is to let the garlic move downward along the radial direction of the garlic peeling stick, because the first pulley, the second pulley and the second pulley The three pulleys adopt 100mm pulley, 65mm pulley and 55mm pulley respectively, and the first gear, the second gear and the third gear respectively adopt 63-tooth gear, 40-tooth gear and 30-tooth gear, so that the equipment realizes rough, semi-finish and Three stages of finishing.

Beneficial effects: a fast and efficient garlic batch rough processing equipment described in the present invention has the following advantages:

1. A fast and efficient garlic batch rough processing equipment according to the present invention This garlic batch rough processing equipment provides a certain pressure feeding force by using the gravity of the feed material, so that the garlic is transported to the peeling roller for peeling. The processing simplifies the structure of the entire equipment. Compared with other types of equipment, the garlic batch rough processing equipment is very compact in structure, which helps to save space during production, allowing enterprises to use more equipment in a limited area, thereby Better meet the needs of enterprises.

2. Three groups of peeling rollers are installed in the splitter casing of the present invention. The topmost peeling roller is mainly responsible for the preliminary processing and peeling of garlic, and the middle layer of the peeling roller is mainly responsible for further finishing garlic peeling. The lower peeling roller is mainly responsible for the separation and unloading of garlic scales. Through the processing of these three layers of peeling rollers, the processing efficiency of garlic is improved, and the damage rate of garlic peeling is also reduced to ensure the quality of garlic processing, so as to better meet the requirements of the customer's needs.

Description of drawings

Fig. 1 is a structural representation of the present invention;

Fig. 2 is the structural representation of screen net described in the present invention;

Fig. 3 is the installation structure schematic diagram of belt pulley and splitting roller among the present invention;

Fig. 4 is a schematic diagram of the installation structure of gears and splitting rollers in the present invention;

Fig. 5 is the connection schematic diagram of splitting roller and motor among the present invention;

Fig. 6 is the combined structure schematic diagram of splitting roller among the present invention;

In the figure: feed inlet-1, splitter box-2, discharge bracket-3, support chassis-4, split roller-5, discharge port-6, air inlet-7, screen-8, End cover-9, bearing-10, first pulley-11, second pulley-12, third pulley-13, first split roller-13a, second split roller-13b first belt-14, V-belt -15, first gear-16, second gear-17, third gear-18, second belt-19, large pulley-20, motor-21.

detailed description

The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments.

Example

A fast and efficient garlic batch rough processing equipment as shown in Figure 1 to Figure 6, including: feed inlet 1, splitter box body 2, discharge bracket 3, support base frame 4, split roller 5, discharge Port 6, air inlet 7, screen 8, end cover 9, bearing 10, first pulley 11, second pulley 12, third pulley 13, first belt 14, V-belt 15, first gear 16, second gear 17. The third gear 18, the second belt 19, the large pulley 20 and the motor 21, wherein the discharge support 3 is also provided with a conveyor belt, a rolling rod and a filter screen.

The relationship between the above components is as follows:

The feed inlet 1 is located above the splitter casing 2, the discharge bracket 3 is located under the splitter casing 2, and there are 2 support chassis 4, which are located on the top of the discharge bracket 3. Below, the splitter roller 5 is arranged in the inside of the splitter casing 2, the discharge port 6 is arranged in the discharge support 3, the air inlet 7 is arranged on the splitter casing 2, and the screen mesh 8 is located on the rear wall of the splitter casing 2, and it is connected with the air inlet 7, the end cover 9 is located at the end of the split roller 5, the bearing 10, the first pulley 11, the second pulley 12, The 3rd belt pulley 13, the first gear 16, the second gear 17 and the 3rd gear 18 are all located on the split roller 5, and described first belt pulley 11, the second belt pulley 12 and the 3rd belt pulley 13 respectively adopt 100mm belt pulley, A 65mm pulley and a 55mm pulley, the first pulley 11 and the second pulley 12 are connected by a first belt 14, the second pulley 12 and the third pulley 13 are connected by a V-belt 15, and the large pulley 20 Set on the motor 21 , the motor 21 is installed on the support chassis 4 , and the second belt 19 is wound around the third pulley 13 and the large pulley 20 .

The splitting roller 5 described in this embodiment includes a first splitting roller 13a and a second splitting roller 13b, and the splitting roller 5 has three groups, which are respectively the first group of splitting rollers, the second group of splitting rollers, and the second splitting roller. Lobe rollers and the third group of lobe rollers, the first group of lobe rollers is composed of two first split rollers 13a, and the second group of split rollers is composed of the first split rollers 13a and the second split rollers 13b , the third group of split rollers is made of two second split rollers 13b, and the first pulley 11 and the first gear 16 are respectively arranged in the axial direction of the two first split rollers 13a in the first group of split rollers. On both sides, the second pulley 12 and the second gear 17 are arranged on the axial sides of the first split roller 13a and the second split roller 13b in the two split rollers, and the third pulley 13 and The third gear 18 is arranged on both axial sides of the two second split rollers 13b in the third set of split rollers.

The first gear 16, the second gear 17 and the third gear 18 described in this embodiment are 63-tooth gears, 40-tooth gears and 30-tooth gears respectively, and they cooperate with each other during the working process.

In this embodiment, the splitting roller 5 is composed of a shaft and an outer contour structure of the splitting roller, and the first splitting roller 13a and the second splitting roller 13b are made of cast iron and silica gel respectively.

A kind of fast, efficient garlic batch rough processing equipment and working method thereof described in the present embodiment, the concrete working method of this equipment is as follows:

(1): First start the fast and efficient garlic batch rough processing equipment, and then the motor 21 starts running;

(2): Since the large pulley 20 is arranged on the motor 21, driven by the motor 21, the large pulley 20 also moves accordingly;

(3): When the big pulley 20 rotates, because it is connected with the third pulley 13 through the second belt 19, the third pulley 13 starts to run under the drive of the big pulley 20;

(4): Similarly, when the third pulley 13 is running, since the second pulley 12 and the third pulley 13 are connected through the V-belt 15, the second pulley 12 also starts to move under the drive of the third pulley 13;

(5): Similarly, when the second pulley 12 is running, since the first pulley 11 and the second pulley 12 are connected by the first belt 14, the second pulley 12 will drive the first pulley 11 to run together;

(6): Since the first pulley 11 and the first gear 16 are arranged on the axial sides of the two first split rollers 13a in the first set of split rollers, when the first pulley 11 rotates, the first gear 16 Driven by it, it will rotate with it;

(7): As above, since the second pulley 12 and the second gear 17 are arranged on the axial sides of the first split roller 13a and the second split roller 13b in the two split rollers, the second pulley When 12 rotates, it will drive the second gear 17 to rotate together;

(8): As above, when the third pulley 13 rotates, since the third pulley 13 and the third gear 18 are both arranged on the axial sides of the two second split rollers 13b in the third set of split rollers, Thereby the 3rd gear 18 also begins to rotate under the drive of the 3rd pulley 13;

(9): At the same time, during the whole operation of the splitting roller 5, the garlic is continuously screened through the screen 8;

(10): At this point, the entire processing equipment is made to operate, so that the rotation direction of the three pairs of garlic peeling rollers is to let the garlic move downward along the radial direction of the garlic peeling stick, because the first pulley 11 and the second pulley 12 and the third pulley 13 respectively adopt 100mm pulley, 65mm pulley and 55mm pulley, and the first gear 16, the second gear 17 and the third gear 18 respectively adopt 63-tooth gear, 40-tooth gear and 30-tooth gear, so that the equipment realizes There are three stages of rough, semi-finishing and finishing.

The embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. After reading the present invention, those skilled in the art all fall within the scope of the appended claims of the present application to the modifications of the various equivalent forms of the present invention. scope.

Claims (3)

1. a kind of garlic batch roughing equipment rapidly and efficiently, it is characterised in that：Including：Charging aperture（1）, segment separator casing （2）, discharging support（3）, support underframe（4）, point lobe roller（5）, discharging opening（6）, air inlet（7）, screening net（8）, end cap（9）、 Bearing（10）, the first belt pulley（11）, the second belt pulley（12）, the 3rd belt pulley（13）, the first belt（14）, V bands（15）, One gear（16）, second gear（17）, the 3rd gear（18）, the second belt（19）, big belt pulley（20）And motor（21）, its In, described discharging support（3）It is additionally provided with conveyer belt, rolling rod and filter screen, the charging aperture（1）Located at segment separator casing（2） Top, the discharging support（3）Located at segment separator casing（2）Lower section, the support underframe（4）There are 2, which is located at discharging Support（3）Lower section, described point of lobe roller（5）Located at segment separator casing（2）Inside, the discharging opening（6）Located at discharging support （3）It is interior, the air inlet（7）Located at segment separator casing（2）On, the screening net（8）Located at segment separator casing（2）On rear wall, And itself and air inlet（7）It is connected, the end cap（9）Located at a point lobe roller（5）End, the bearing（10）, the first belt pulley （11）, the second belt pulley（12）, the 3rd belt pulley（13）, first gear（16）, second gear（17）With the 3rd gear（18） Located at a point lobe roller（5）On, first belt（14）It is around in the first belt pulley（11）With the second belt pulley（12）On, the V bands （15）It is around in the second belt pulley（12）With the 3rd belt pulley（13）On, the big belt pulley（20）Located at motor（21）On, institute The motor stated（21）It is installed on support underframe（4）On, second belt（19）It is around in the 3rd belt pulley（13）With big belt Wheel（20）On；

Described point lobe roller（5）Including first point of lobe roller（13a）With second point of lobe roller（13b）, and described point of lobe roller（5）There are 3 groups, Respectively the first component lobe roller, the second component lobe roller and third component lobe roller, the first component lobe roller is by two first point of lobes Roller（13a）Constitute, the second component lobe roller is by first point of lobe roller（13a）With second point of lobe roller（13b）Constitute, third component lobe roller by Two second points of lobe rollers（13b）Constitute, the first described belt pulley（11）And first gear（16）It is respectively arranged on the first component lobe roller In two first points of lobe rollers（13a）Axial both sides, second belt pulley（12）And second gear（17）Located at two component lobes First point of lobe roller in roller（13a）With second point of lobe roller（13b）Axial both sides, the 3rd described belt pulley（13）With the 3rd tooth Wheel（18）Two second points of lobe rollers in third component lobe roller（13b）Axial both sides；

The first described belt pulley（11）, the second belt pulley（12）With the 3rd belt pulley（13）Be respectively adopted 100mm belt pulleys, 65mm belt pulleys and 55mm belt pulleys, first belt pulley（11）With the second belt pulley（12）Between pass through the first belt（14） Connection, second belt pulley（12）With the 3rd belt pulley（13）Between pass through V bands（15）Connection；

Described first gear（16）, second gear（17）With the 3rd gear（18）Be respectively adopted 63 gears, 40 gears and 30 gears, and they cooperate during work.

2. a kind of garlic batch roughing equipment rapidly and efficiently according to claim 1, it is characterised in that：Described point of lobe Roller（5）By axle and a point lobe roller outline structure composition, and first point of lobe roller（13a）With second point of lobe roller（13b）Adopt respectively Cylinder iron make with silica gel.

3. a kind of method of work of garlic batch roughing equipment rapidly and efficiently, it is characterised in that the specific works of the equipment Method is as follows：

（1）：Start the fast and efficiently garlic batch roughing equipment first, then motor（21）Start running；

（2）：Due to big belt pulley（20）Located at motor（21）On, so in motor（21）Drive under, big belt pulley （20）Also move therewith；

（3）：Work as big belt pulley（20）When rotation, as which passes through the second belt（19）With the 3rd belt pulley（13）Connection, Thus in big belt pulley（20）Drive under, the 3rd belt pulley（13）Start running；

（4）：In the same manner, when the 3rd belt pulley（13）During operating, due to the second belt pulley（12）With the 3rd belt pulley（13）By V bands （15）Connection, thus the second belt pulley（12）In the 3rd belt pulley（13）Drive under also begin to motion；

（5）：In the same manner, when the second belt pulley（12）During operating, due to the first belt pulley（11）With the second belt pulley（12）Between lead to Cross the first belt（14）Connection, thus two belt pulleys（12）The first belt pulley can be driven during operating（11）Operate together；

（6）：Due to the first belt pulley（11）And first gear（16）Two first points of lobe rollers in the first component lobe roller（13a） Axial both sides, thus the first belt pulley（11）During rotation, first gear（16）Will be with rotating therewith under its drive；

（7）：Ibid, due to second belt pulley（12）And second gear（17）First point of lobe roller in two component lobe rollers （13a）With second point of lobe roller（13b）Axial both sides, thus the second belt pulley（12）Second gear can be driven during rotation（17）One Rise and rotate；

（8）：Ibid, when the 3rd belt pulley（13）During rotation, due to the 3rd belt pulley（13）With the 3rd gear（18）Set Two second points of lobe rollers in third component lobe roller（13b）Axial both sides, thus the 3rd gear（18）In the 3rd belt pulley （13）Drive under also begin to rotate；

（9）：At the same time, in a point lobe roller（5）Whole operation process in, garlic also constantly by screen net（8）Sieved Choosing；

（10）：So far, then so that whole process equipment realizes operating, all it is to allow garlic so as to allow the direction of rotation of three pairs of garlic peeling rollers Move downward along garlic peeling rod radial direction, due to the first belt pulley（11）, the second belt pulley（12）With the 3rd belt pulley（13） 100mm belt pulleys, 65mm belt pulleys and 55mm belt pulleys, and first gear is respectively adopted（16）, second gear（17）With the 3rd Gear（18）63 gears, 40 gears and 30 gears are respectively adopted, so that this device achieves that thick, half essence and finishing Work three phases.