CN104942573A - Air conditioner compressor blade spring automatic packaging system - Google Patents

Air conditioner compressor blade spring automatic packaging system Download PDF

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Publication number
CN104942573A
CN104942573A CN201510244013.8A CN201510244013A CN104942573A CN 104942573 A CN104942573 A CN 104942573A CN 201510244013 A CN201510244013 A CN 201510244013A CN 104942573 A CN104942573 A CN 104942573A
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CN
China
Prior art keywords
spring
envelope
base
compressor blade
push rod
Prior art date
Application number
CN201510244013.8A
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Chinese (zh)
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CN104942573B (en
Inventor
崔连涛
陈秀
张庆明
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崔连涛
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Application filed by 崔连涛 filed Critical 崔连涛
Priority to CN201510244013.8A priority Critical patent/CN104942573B/en
Publication of CN104942573A publication Critical patent/CN104942573A/en
Application granted granted Critical
Publication of CN104942573B publication Critical patent/CN104942573B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/048Springs

Abstract

The invention provides an air conditioner compressor blade spring automatic packaging system. The problems that in the prior art, the assembly quality of manual operation is unstable, and the production efficiency is low are solved. The air conditioner compressor blade spring automatic packaging system comprises a line body base, a controller, a conveying mechanism, a spring packaging tool support, a positioning mechanism and a spring installation and hole sealing mechanism, wherein the controller is fixedly connected to the liner body base; the conveying mechanism is fixedly connected to the line body base; the spring packaging tool support is fixed to the line body base; the positioning mechanism is fixedly installed in the middle of the spring packaging tool support and is horizontally arranged; the spring installation and hole sealing mechanism is fixedly installed on the outer side of the upper portion of the spring packaging tool support and is vertically arranged; the conveying mechanism, the positioning mechanism and the spring installation and hole sealing mechanism are each connected with a controller wire. Installation and hole sealing of a spring are operated through the controller and automation machines, the original manual operation mode is replaced, the number of post operation persons is decreased, and the production efficiency is improved.

Description

A kind of air conditioning compressor blade spring fills envelope system automatically

Technical field

The present invention relates to household air-conditioner compressor technical field, refer to that a kind of air conditioning compressor blade spring fills envelope system automatically especially.

Background technology

At present, the installation of household air-conditioner compressor leaf spring and shutoff assembling process are completely by manual hand manipulation, and assembly shop is independently arranged, and the assembly line body physically divergence in station and workshop, each station needs 3 operating personnel.What wherein a people carried out raw material disassembles packaging; One people carries out spring feeding, places spring, then also forward rotates with hammer light pressing spring top, the end, guarantees to submerge in spring eye in spring top, then hit edge, aperture with three sword block stamps, its outward appearance is slightly out of shape, stops spring with this, prevent spring from jumping out loss; Also have a people to check, and the Workpiece transfer after completion is to the subsequent work stations in outdoor workshop.Whole process has 3 operating personnel to cooperatively interact, the operating process carrying out spring fitting particularly must guarantee process cleans, and rigorous other foreign material, particularly iron filings produce and enter in the pump housing, otherwise the waste product being difficult to detect can be caused, affect the prestige of enterprise.The mounting means drawback of this spring is more, and manual operation mode of manufacture speed is slow, and Post disposition personnel are many, affects and makes the quality of production unstable, easily produce defective work by skilled operation and technical ability.Thus, production efficiency is low, and production cost is high, and the operation of whole production line is subject to the impact of operating personnel's state and attendance, and may cause the bottleneck of whole production line production efficiency thus.

Summary of the invention

The present invention proposes a kind of air conditioning compressor blade spring and automatically fills envelope system, solves the problem that in prior art, assembly quality hand-manipulated is unstable, production efficiency is low.

Technical scheme of the present invention is achieved in that a kind of air conditioning compressor blade spring fills envelope system automatically, comprising:

Line body base;

Controller, is fixedly connected on described line body base;

Conveying mechanism, is fixedly connected on described line body base;

Spring dress envelope tooling bracket, is fixed on described line body base;

Detent mechanism, is fixedly mounted in the middle part of described spring dress envelope tooling bracket, and for being horizontally disposed with;

Spring fitting and sealing of hole mechanism, be fixedly mounted on the upper outside of described spring dress envelope tooling bracket, and vertically arrange;

Described conveying mechanism, described detent mechanism, described spring fitting and sealing of hole mechanism are all connected with described controller wire.

As preferred technical scheme, described spring fitting and sealing of hole mechanism comprise:

First cylinder, is fixed on the upper outside of described spring dress envelope tooling bracket;

Push rod, is fixedly connected with described first cylinder piston rod;

Frock, comprise outer sliding sleeve, be flush-mounted in described outer sliding sleeve dress envelope bar, described outer sliding sleeve be fixedly connected on described spring dress envelope tooling bracket on;

First slideway, is positioned on same axis with described push rod, between described first cylinder and described frock;

Three sword punchings, removably connect with described push rod leading portion, are on same axis with described push rod, and can rotate around described push rod.

As preferred technical scheme, described conveying mechanism comprises:

Circulating conveyor chain, be made up of outer ring chain, the inner ring chain that arranges with described outer ring chain concentric, described circulating conveyor chain is fixed on described line body base;

Drive motors, is fixedly connected with described circulating conveyor chain, described controller respectively, and is fixed on described line body base;

Pallet, is fixed on described circulating conveyor chain, and the upper surface of described pallet is fixedly connected with the pump housing base matched with described pallet;

Detent, V-shaped, and be fixedly mounted on described pump housing base.

As preferred technical scheme, described detent mechanism comprises:

Second cylinder, is fixedly mounted in spring dress envelope tooling bracket middle deck;

Alignment pin, is fixedly connected with described second cylinder piston rod, and described alignment pin is provided with the V-arrangement point matched with described locating slot;

Second slideway, between described second cylinder and described alignment pin.

As preferred technical scheme, described push rod is provided with sliding york, and described three swords rush tail end and are provided with counterbore and rush tail, and the front end of described push rod embeds described counterbore and rushes in tail.

As preferred technical scheme, described dress envelope bar inner hollow,

Described dress envelope bar inwall is respectively equipped with spirality chute, axially parallel reset slideway,

Described reset slideway rushes end away from described three swords and is provided with the first elastic component, described spirality chute rushes end near described three swords and is provided with the second elastic component.

As preferred technical scheme, two points on described pallet and described outer ring chain are hinged, and the single-point on described pallet and described inner ring chain is hinged.

The present invention has following beneficial effect:

The invention provides a kind of spring and automatically fill envelope system, the installation of spring and sealing of hole is made all to adopt controller and automated mechanical equipment operating to complete, conveying mechanism will treat that the spring-loaded pump housing is delivered to detent mechanism place, controller starts detent mechanism and carries out precise positioning, and after guaranteeing that position is fixing, controller starts the cylinder of spring fitting and sealing of hole tool mechanism, carry out the press-in of spring, rotate, sealing of hole three actions, complete exhaust hood to reset, whole frock also restPoses, for next workflow prepares, the installation sealing of hole of spring all adopts controller and automated mechanical equipment operating to complete, replace original pattern hand-manipulated, thus post operation personnel amount can be reduced, improve assembly quality, production efficiency and economic benefit, and the production efficiency bottleneck problem that original hand assembled technique causes can be eliminated, production efficiency for integral production line promotes further and provides possibility.

Accompanying drawing explanation

In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.

Fig. 1 is the structural representation that a kind of air conditioning compressor blade spring of the present invention fills envelope system automatically;

Fig. 2 is the structural representation of detent mechanism of the present invention and spring fitting and sealing of hole mechanism;

Fig. 3 is the cross-sectional schematic of installation of the present invention and sealing of hole mechanism.

In figure: 1-circulating conveyor chain; 2-pallet; 3-pump housing base; 4-drive motors; 5-alignment pin; 6-spring dress envelope tooling bracket; 7-line body base; 8-detent mechanism; 9-controller; 10-second cylinder; 11-second slideway; 12-first cylinder; 13-frock; 14-first slideway; The outer sliding sleeve of 15-; 16-dress envelope bar; 17-push rod; 18-push rod leading portion; 19-counterbore rushes tail; 20-tri-sword rushes; 21-first spring; 22-leaf spring; 23-sliding york; 24-spirality chute; 25-tri-sword rushes slideway; 26-reset slideway; 27-first elastic component; 28-second elastic component.

Detailed description of the invention

Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.

As shown in Figure 1, a kind of air conditioning compressor blade spring fills envelope system automatically, comprising: line body base; Controller, is fixedly connected with on online body base; Conveying mechanism, is fixedly connected with on online body base; Spring dress envelope tooling bracket, on fixing online body base; Detent mechanism, is fixedly mounted in the middle part of spring dress envelope tooling bracket, and for being horizontally disposed with; Spring fitting and sealing of hole mechanism, be fixedly mounted on the upper outside of spring dress envelope tooling bracket, and vertically arrange; Conveying mechanism, detent mechanism, spring fitting are all connected with controller wire with sealing of hole mechanism.

Conveying mechanism comprises: circulating conveyor chain, and be made up of outer ring chain, the inner ring chain that arranges with outer ring chain concentric, circulating conveyor chain is fixed on described line body base; Drive motors, is fixedly connected with circulating conveyor chain, controller respectively, and on fixing online body base; Pallet, is hinged on circulating conveyor chain, and the upper surface of pallet is fixedly connected with the pump housing base matched with pallet, and pump housing base can change different model as required; Pallet and circulating conveyor chain adopt bikini to be connected, and are hinged with the point of two on the chain of outer ring, and the single-point on pallet and inner ring chain is hinged, to adapt to the circle line circular flow of line body; Detent, V-shaped, and be fixedly mounted on pump housing base.

As shown in Figure 2 and Figure 3, detent mechanism comprises: the second cylinder, is fixedly mounted in spring dress envelope tooling bracket middle deck; Alignment pin, is fixedly connected with the second cylinder piston rod, and alignment pin is provided with the V-arrangement point matched with locating slot; Second slideway, between the second cylinder and described alignment pin.

Spring fitting and sealing of hole mechanism comprise: the first cylinder, are fixed on spring dress envelope tooling bracket; Push rod, is fixedly connected with the first cylinder piston rod; Frock, comprises outer sliding sleeve, the dress envelope bar be flush-mounted in outer sliding sleeve, and outer sliding sleeve and dress seals between bar and be provided with the first spring, and dress envelope bar can rotational slide in outer sliding sleeve, and outer sliding sleeve is fixedly connected on spring dress and seals on tooling bracket; First slideway, is positioned on same axis, between the first cylinder and frock with push rod; Three sword punchings, removably connect with push rod leading portion, are on same axis with push rod, and can rotate around push rod.Three swords rush slideway, and be arranged in the barrel of dress envelope bar, the effect that three swords rush slideway guarantees that three swords are punched in movement in vertical direction.Push rod is provided with sliding york, and three swords rush tail end and are provided with counterbore and rush tail, and the front end of push rod embeds counterbore and rushes in tail.Dress envelope bar inner hollow, dress envelope bar inwall is respectively equipped with spirality chute, axially parallel reset slideway, reset slideway rushes end away from three swords and is provided with the first elastic component, spirality chute rushes end near three swords and is provided with the second elastic component, sliding york slides in spirality chute and reset slideway.Spring fitting and sealing of hole mechanism and detent mechanism are in same vertical plane.

The course of work of spring fitting and sealing of hole mechanism: when the first cylinder stretches out, push rod is promoted descending through the first slideway, dress envelope bar is descending by the effect of the first spring and self gravitation, compress the leaf spring in compressor pump body opening, push rod orders about the spirality chute axis of sliding york at dress envelope bar inwall to moving ahead simultaneously, dress envelope bar barrel produces spinning movement by the radial component effect of sliding york, leaf spring to be pressed under dress envelope bar radial rotary and the composite move effect that axially moves ahead in compressor pump body opening to aperture along under, now sliding york proceeds to spirality chute end through the second elastic component, enter in reset slideway, dress envelope bar stops the rotation and axially moves down, first cylinder continues to stretch out, driving three swords to hit compressor pump body opening inside edge in a state of excitement makes its appropriateness produce rolled edge deformity, compressor blade spring is blocked in hole.When first cylinder resets, the second elastic component blocks spirality chute mouth, and sliding york can not enter spirality chute but continue to return along reset slideway, through the first elastic component to spirality chute top, so far fills envelope system and completes complete work period.First cylinder stretches out again, and enter reset chute when the first elastic component stops sliding york to move ahead, and move ahead along spirality chute, dress sealing mechanism reruns according to said process, realizes the automated production of compressor blade spring.In production run, first cylinder, the first slideway, push rod, sliding york, three sword punchings and counterbore rush tail and keep coaxial position, first slideway and outer sliding sleeve guarantee that the movement locus filling envelope bar is accurate jointly, first spring and leaf spring acting in conjunction guarantee that the first push rod and three swords realize radial rotary and axial synchronizing moving between rushing simultaneously, and make its action accurate.

Air conditioning compressor blade spring fills the operation principle of envelope system automatically: a during production run, on pallet, first installs the pump housing base operating personnel consistent with model the pump housing is placed on pump housing base, and leaf spring taper end is put into pump housing hole; Motor drives conveyer chain to move to operating position, controller starts the precise positioning that detent mechanism carries out position, and after guaranteeing that position is fixing, controller starts the cylinder of spring fitting and sealing of hole frock, carry out the press-in of spring, rotation, sealing of hole three actions, complete exhaust hood to reset, whole frock also restPoses, for next workflow prepares.

The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (7)

1. air conditioning compressor blade spring fills an envelope system automatically, it is characterized in that, comprising:
Line body base;
Controller, is fixedly connected on described line body base;
Conveying mechanism, is fixedly connected on described line body base;
Spring dress envelope tooling bracket, is fixed on described line body base;
Detent mechanism, is fixedly mounted in the middle part of described spring dress envelope tooling bracket, and for being horizontally disposed with;
Spring fitting and sealing of hole mechanism, be fixedly mounted on the upper outside of described spring dress envelope tooling bracket, and vertically arrange;
Described conveying mechanism, described detent mechanism, described spring fitting and sealing of hole mechanism are all connected with described controller wire.
2. a kind of air conditioning compressor blade spring as claimed in claim 1 fills envelope system automatically, it is characterized in that, described spring fitting and sealing of hole mechanism comprise:
First cylinder, is fixed on the upper outside of described spring dress envelope tooling bracket;
Push rod, is fixedly connected with described first cylinder piston rod;
Frock, comprise outer sliding sleeve, be flush-mounted in described outer sliding sleeve dress envelope bar, described outer sliding sleeve be fixedly connected on described spring dress envelope tooling bracket on;
First slideway, is positioned on same axis with described push rod, between described first cylinder and described frock;
Three sword punchings, removably connect with described push rod leading portion, are on same axis with described push rod, and can rotate around described push rod.
3. a kind of air conditioning compressor blade spring as claimed in claim 1 fills envelope system automatically, and it is characterized in that, described conveying mechanism comprises:
Circulating conveyor chain, be made up of outer ring chain, the inner ring chain that arranges with described outer ring chain concentric, described circulating conveyor chain is fixed on described line body base;
Drive motors, is fixedly connected with described circulating conveyor chain, described controller respectively, and is fixed on described line body base;
Pallet, is fixed on described circulating conveyor chain, and the upper surface of described pallet is fixedly connected with the pump housing base matched with described pallet;
Detent, V-shaped, and be fixedly mounted on described pump housing base.
4. a kind of air conditioning compressor blade spring as claimed in claim 1 fills envelope system automatically, and it is characterized in that, described detent mechanism comprises:
Second cylinder, is fixedly mounted in spring dress envelope tooling bracket middle deck;
Alignment pin, is fixedly connected with described second cylinder piston rod, and described alignment pin is provided with the V-arrangement point matched with described locating slot;
Second slideway, between described second cylinder and described alignment pin.
5. a kind of air conditioning compressor blade spring as claimed in claim 2 fills envelope system automatically, it is characterized in that;
Described push rod is provided with sliding york,
Described three swords rush tail end and are provided with counterbore and rush tail,
The front end of described push rod embeds described counterbore and rushes in tail.
6. a kind of air conditioning compressor blade spring as claimed in claim 2 fills envelope system automatically, it is characterized in that;
Described dress envelope bar inner hollow,
Described dress envelope bar inwall is respectively equipped with spirality chute, axially parallel reset slideway,
Described reset slideway rushes end away from described three swords and is provided with the first elastic component, described spirality chute rushes end near described three swords and is provided with the second elastic component.
7. a kind of air conditioning compressor blade spring as claimed in claim 3 fills envelope system automatically, it is characterized in that;
Two points on described pallet and described outer ring chain are hinged, and the single-point on described pallet and described inner ring chain is hinged.
CN201510244013.8A 2015-05-14 2015-05-14 A kind of air conditioning compressor blade spring fills envelope system automatically CN104942573B (en)

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Application Number Priority Date Filing Date Title
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CN104942573B CN104942573B (en) 2017-11-10

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105196042A (en) * 2015-10-27 2015-12-30 无锡联信离合器有限公司 Spring installation device used for clutch disc hub

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1742023A1 (en) * 1989-07-12 1992-06-23 Ровенский Научно-Исследовательский Институт Технологии Машиностроения Automated assembly line for high-pressure hoses
CN201217145Y (en) * 2008-05-30 2009-04-08 比亚迪股份有限公司 Automatic screwing down apparatus
CN201419346Y (en) * 2009-06-18 2010-03-10 无锡环胜金属制品有限公司 Arc-controlling coping device of cylindrical grinding machine
CN101885144A (en) * 2009-05-12 2010-11-17 中山市美捷时喷雾阀有限公司 Spring assembling mechanism for lotion pump automatic assembling machine
CN203459895U (en) * 2013-08-07 2014-03-05 高密市同创汽车配件有限公司 Automobile air-conditioning valve core assembly machine
CN103934668A (en) * 2014-04-15 2014-07-23 浙江兄弟之星汽配有限公司 Valve assembling machine
CN204771452U (en) * 2015-05-14 2015-11-18 崔连涛 Automatic dress of air condition compressor leafspring seals system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1742023A1 (en) * 1989-07-12 1992-06-23 Ровенский Научно-Исследовательский Институт Технологии Машиностроения Automated assembly line for high-pressure hoses
CN201217145Y (en) * 2008-05-30 2009-04-08 比亚迪股份有限公司 Automatic screwing down apparatus
CN101885144A (en) * 2009-05-12 2010-11-17 中山市美捷时喷雾阀有限公司 Spring assembling mechanism for lotion pump automatic assembling machine
CN201419346Y (en) * 2009-06-18 2010-03-10 无锡环胜金属制品有限公司 Arc-controlling coping device of cylindrical grinding machine
CN203459895U (en) * 2013-08-07 2014-03-05 高密市同创汽车配件有限公司 Automobile air-conditioning valve core assembly machine
CN103934668A (en) * 2014-04-15 2014-07-23 浙江兄弟之星汽配有限公司 Valve assembling machine
CN204771452U (en) * 2015-05-14 2015-11-18 崔连涛 Automatic dress of air condition compressor leafspring seals system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105196042A (en) * 2015-10-27 2015-12-30 无锡联信离合器有限公司 Spring installation device used for clutch disc hub

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Inventor after: Cui Liantao

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Granted publication date: 20171110

Termination date: 20190514