CN104934164A - Automatic paint adding device for varnished wire production - Google Patents
Automatic paint adding device for varnished wire production Download PDFInfo
- Publication number
- CN104934164A CN104934164A CN201510346092.3A CN201510346092A CN104934164A CN 104934164 A CN104934164 A CN 104934164A CN 201510346092 A CN201510346092 A CN 201510346092A CN 104934164 A CN104934164 A CN 104934164A
- Authority
- CN
- China
- Prior art keywords
- liquid level
- sensing device
- paint
- level sensing
- control unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 239000003973 paint Substances 0.000 title abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 60
- 230000006698 induction Effects 0.000 claims description 35
- 238000009434 installation Methods 0.000 claims description 35
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 239000004922 lacquer Substances 0.000 claims description 9
- 210000003298 dental enamel Anatomy 0.000 claims description 8
- 238000009413 insulation Methods 0.000 abstract description 6
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 2
- 239000002966 varnish Substances 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
Landscapes
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses an automatic paint adding device for varnished wire production, belonging to the field of cable production equipment. The automatic paint adding device comprises a paint feeding box, an upper liquid level sensing device, a lower liquid level sensing device, a liquid supply pump and a control unit, wherein the upper liquid level sensing device is arranged at the upper part of a box body of the paint feeding box, the lower liquid level sensing device is arranged at the lower part of the box body of the paint feeding box, the paint feeding box is connected with the liquid supply pump, and the liquid supply pump, the upper liquid level sensing device and the lower liquid level sensing device are electrically connected with the control unit. An insulation paint liquid level of the paint feeding box can be monitored on line by the upper liquid level sensing device and the lower liquid level sensing device. When the insulation paint liquid level is lower than the lower liquid level sensing device, the lower liquid level sensing device feedbacks to the control unit, the control unit starts the liquid supply pump to add paint; and when insulation paint liquid level reaches the lower liquid level sensing device, the upper liquid level sensing device feedbacks to the control unit to stop the working of the liquid supply pump, therefore, full-automatic addition of insulation paint is achieved, labor cost is reduced, and insulation paint waste and environmental pollution are reduced.
Description
Technical field
The present invention relates to a kind of Production of Enamel Wires device, is specifically a kind of automatic lacquer coating device for Production of Enamel Wires, belongs to cable production equipment field.
Background technology
In Production of Enamel Wires painting process, be mostly by artificial interpolation to the insulating varnish in paint case, it not only will take manually, and insulating varnish smell also can produce infringement to the identity of work personnel; Splash owing to manually adding unavoidably to there will be, cause waste and contaminated environment.In addition, also there is the disconnected paint of paint case, the situation that enamelled wire is normally produced is affected.
Summary of the invention
Technical problem to be solved by this invention is to overcome prior art defect, provide a kind of to automatic to paint case in add paint automatic lacquer coating device,
In order to solve the problems of the technologies described above, automatic lacquer coating device for Production of Enamel Wires provided by the invention, comprise japanning case, upper liquid level induction installation, lower liquid level induction installation, solution feed pump and control unit, described upper liquid level induction installation is arranged on the casing top of japanning case, described lower liquid level induction installation is arranged on the lower box of japanning case, japanning case is connected with solution feed pump, described solution feed pump, upper liquid level induction installation and lower liquid level induction installation electrical connection control unit.
In the present invention, liquid level induction installation comprises horizontal support, pressure inductor and ball float, and described horizontal support and ball float are hinged, and described pressure inductor is arranged on horizontal support and ball float and is hinged the top located, pressure inductor electrical connection control unit.
In the present invention, lower liquid level induction installation comprises horizontal support, pressure inductor and ball float, and described horizontal support and ball float are hinged, and described pressure inductor is arranged on horizontal support and ball float and is hinged the bottom located, pressure inductor electrical connection control unit.
Beneficial effect of the present invention is: (1), can be monitored the insulating varnish liquid level of japanning case by upper and lower liquid level induction installation in real time, when insulating varnish liquid level is lower than lower liquid level induction installation, lower liquid level induction installation feeds back to control unit, and control unit starts solution feed pump and carries out adding paint; When insulating varnish liquid level reaches lower liquid level induction installation, upper liquid level induction installation feeds back to control unit and stops solution feed pump work, thus realizes the full-automatic interpolation of insulating varnish, reduces and manually drops into, and reduce waste and the environmental pollution of insulating varnish; (2), for insulating varnish, adopt ball float to match with pressure inductor, the stability of work can be improved, reduce and damage probability; (3), structure of the present invention is simple, and it is convenient to realize, and improvement cost is lower, is easy to promote.
Accompanying drawing explanation
Fig. 1 is automatic lacquer coating device structural representation of the present invention;
Fig. 2 is liquid level induction installation structural representation in the present invention;
Fig. 3 is liquid level induction installation structural representation under the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Figure 1, automatic lacquer coating device of the present invention, comprises japanning case 1, upper liquid level induction installation 2, lower liquid level induction installation 3, solution feed pump 4 and control unit 5.Japanning case 1 is for depositing insulating varnish, and some enamelled wires 7 carry out japanning through japanning case 1.It is inner that upper liquid level induction installation 2 and lower liquid level induction installation 3 are arranged on japanning case 1, and liquid level induction installation 2 is positioned at the top of casing, the lower box that lower liquid level induction installation 3 is positioned at, upper liquid level induction installation 2 and lower liquid level induction installation 3 connection control unit 5.Solution feed pump 4 is exported and is communicated with japanning case 1 by pipeline, and solution feed pump 4 import connects insulation paint can 8, and solution feed pump 4 is electrically connected control unit 5.
As shown in Figure 2, upper liquid level induction installation 2 comprises horizontal support 2-1, pressure inductor 2-2, connecting rod 2-3 and ball float 2-4.Horizontal support 2-1 fixedly mounts the top of casing, and ball float 2-4 is hinged by connecting rod 2-3 and horizontal support 2-1, and ball float 2-4 can fluctuate relative to horizontal support 2-1.Horizontal support 2-1 and ball float 2-4 is hinged and locates the top setting pressure inductor 2-2 in space, and pressure inductor 2-2 is electrically connected control unit 5.
As shown in Figure 3, lower liquid level induction installation 3 comprises horizontal support 3-1, pressure inductor 3-2, connecting rod 3-3 and ball float 3-4.Horizontal support 3-1 fixedly mounts the bottom of casing, and ball float 3-4 is hinged by connecting rod 3-3 and horizontal support 3-1, and ball float 3-4 can fluctuate relative to horizontal support 3-1.Horizontal support 3-1 and ball float 3-4 is hinged and locates the bottom setting pressure inductor 3-2 in space, and pressure inductor 3-2 is electrically connected control unit 5.
The course of work of the present invention is: the insulating varnish in japanning case 1 progressively reduces along with using liquid level, when arriving lower liquid level induction installation 3, ball float 3-4 sinks gradually under Gravitative Loads, extruding is produced to pressure inductor 3-2, along with ball float 3-4 sinks, it becomes large gradually to pressure inductor 3-2 pressure, and when reaching the threshold value of setting, control unit 5 starts solution feed pump 4 pairs of japanning casees 1 and adds paint; Along with the liquid level in its japanning case 1 that adds of insulating varnish progressively raises, during close to upper liquid level induction installation 2, ball float 2-4 floats gradually under buoyancy, until concordant with horizontal support 2-1, now ball float 2-4 produces pressure to pressure inductor 3-2, when reaching the threshold value of setting, control unit 5 stops solution feed pump 4 to work, and adds paint and completes; Reciprocal with this, realize automatically adding paint.
The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, can also make some improvement under the premise without departing from the principles of the invention, and these improvement also should be considered as protection scope of the present invention.
Claims (3)
1. the automatic lacquer coating device for Production of Enamel Wires, it is characterized in that: comprise japanning case, upper liquid level induction installation, lower liquid level induction installation, solution feed pump and control unit, described upper liquid level induction installation is arranged on the casing top of japanning case, described lower liquid level induction installation is arranged on the lower box of japanning case, japanning case is connected with solution feed pump, described solution feed pump, upper liquid level induction installation and lower liquid level induction installation electrical connection control unit.
2. the automatic lacquer coating device for Production of Enamel Wires according to claim 1, it is characterized in that: described upper liquid level induction installation comprises horizontal support, pressure inductor and ball float, described horizontal support and ball float are hinged, described pressure inductor is arranged on horizontal support and ball float and is hinged the top located, pressure inductor electrical connection control unit.
3. the automatic lacquer coating device for Production of Enamel Wires according to claim 1 and 2, it is characterized in that: described lower liquid level induction installation comprises horizontal support, pressure inductor and ball float, described horizontal support and ball float are hinged, described pressure inductor is arranged on horizontal support and ball float and is hinged the bottom located, pressure inductor electrical connection control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510346092.3A CN104934164B (en) | 2015-06-23 | 2015-06-23 | Automatic lacquer coating device for Production of Enamel Wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510346092.3A CN104934164B (en) | 2015-06-23 | 2015-06-23 | Automatic lacquer coating device for Production of Enamel Wires |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104934164A true CN104934164A (en) | 2015-09-23 |
| CN104934164B CN104934164B (en) | 2017-07-11 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510346092.3A Active CN104934164B (en) | 2015-06-23 | 2015-06-23 | Automatic lacquer coating device for Production of Enamel Wires |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104934164B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58267A (en) * | 1981-06-23 | 1983-01-05 | Hitachi Cable Ltd | Paint coating equipment for wire rods |
| CN201904166U (en) * | 2011-01-04 | 2011-07-20 | 铜陵精迅特种漆包线有限责任公司 | Insulating paint automatic supply system |
| CN202217550U (en) * | 2010-09-02 | 2012-05-09 | 江西铜业股份有限公司 | Automatic paint adding device of enamelling machine |
| CN103846197A (en) * | 2013-12-18 | 2014-06-11 | 浙江吉利控股集团有限公司 | Automatic paint supplementation system and method for paint mixing and conveying system |
| CN204370515U (en) * | 2014-12-29 | 2015-06-03 | 欧陆分析技术服务(苏州)有限公司 | A kind of Combined pressurization pumping plant |
| CN204808971U (en) * | 2015-06-23 | 2015-11-25 | 江苏五洲电磁线有限公司 | A automatic lacquer device that adds for enameled wire production |
-
2015
- 2015-06-23 CN CN201510346092.3A patent/CN104934164B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58267A (en) * | 1981-06-23 | 1983-01-05 | Hitachi Cable Ltd | Paint coating equipment for wire rods |
| CN202217550U (en) * | 2010-09-02 | 2012-05-09 | 江西铜业股份有限公司 | Automatic paint adding device of enamelling machine |
| CN201904166U (en) * | 2011-01-04 | 2011-07-20 | 铜陵精迅特种漆包线有限责任公司 | Insulating paint automatic supply system |
| CN103846197A (en) * | 2013-12-18 | 2014-06-11 | 浙江吉利控股集团有限公司 | Automatic paint supplementation system and method for paint mixing and conveying system |
| CN204370515U (en) * | 2014-12-29 | 2015-06-03 | 欧陆分析技术服务(苏州)有限公司 | A kind of Combined pressurization pumping plant |
| CN204808971U (en) * | 2015-06-23 | 2015-11-25 | 江苏五洲电磁线有限公司 | A automatic lacquer device that adds for enameled wire production |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104934164B (en) | 2017-07-11 |
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