CN104926949A - Preparation method for high purity amylose - Google Patents
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- 229920000856 Amylose Polymers 0.000 title claims abstract description 44
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- 229920002472 Starch Polymers 0.000 claims abstract description 68
- 235000019698 starch Nutrition 0.000 claims abstract description 68
- 239000008107 starch Substances 0.000 claims abstract description 68
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000001556 precipitation Methods 0.000 claims abstract description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 7
- 108090000637 alpha-Amylases Proteins 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 4
- 239000003513 alkali Substances 0.000 claims abstract 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 29
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 14
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- 108090000790 Enzymes Proteins 0.000 claims description 10
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- 240000003183 Manihot esculenta Species 0.000 claims description 5
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 claims description 5
- 238000000967 suction filtration Methods 0.000 claims description 5
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- 238000000746 purification Methods 0.000 claims description 4
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- 244000068988 Glycine max Species 0.000 claims description 2
- 235000010469 Glycine max Nutrition 0.000 claims description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 2
- 244000061456 Solanum tuberosum Species 0.000 claims description 2
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- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 2
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- 238000006386 neutralization reaction Methods 0.000 claims 1
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- 229920000945 Amylopectin Polymers 0.000 abstract description 10
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000000605 extraction Methods 0.000 abstract description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 abstract 1
- 238000004737 colorimetric analysis Methods 0.000 abstract 1
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- 238000001914 filtration Methods 0.000 abstract 1
- 229910052740 iodine Inorganic materials 0.000 abstract 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000002244 precipitate Substances 0.000 description 7
- 229920001685 Amylomaize Polymers 0.000 description 6
- 229920001218 Pullulan Polymers 0.000 description 3
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- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
Description
技术领域technical field
本发明涉及天然高分子材料领域,具体的说涉及一种高纯度直链淀粉的制备方法。The invention relates to the field of natural polymer materials, in particular to a method for preparing high-purity amylose.
背景技术Background technique
随着高分子工业的迅速发展和石油资源的日益枯竭,人类已面临着2个难以解决的难题:环境污染和资源短缺。为了解决世界性的塑料环境污染及开拓非石油基塑料原料的来源问题,研究、开发和推广环境友好高分子材料受到了世界范围内的关注。淀粉作为天然高分子材料的一种,因其丰富的来源,低廉的价格以及可自然全降解的特性被视为重要的潜在替代品。淀粉不是单一的物质,而是直链淀粉和支链淀粉的混合物,其中直链淀粉是线性直链状分子的多糖,支链淀粉是高度分支的多糖。普通淀粉中直链淀粉的含量只有22%~27%,而高直链淀粉中直链淀粉含量一般为40%~70%。直链淀粉因其特殊的结构和理化性质,相较于支链淀粉,在材料领域有着更多重要潜在应用。用其制备的高强度淀粉薄膜,可应用于全降解包装材料领域。研究表明,抗性淀粉的含量与直链淀粉含量成正比,因此直链淀粉显示出潜在健康益处,例如促进改善糖尿病患者糖代谢。作为环糊精的结构同系物,直链淀粉分子能够将其他化合物分子包裹在分子螺旋间或者中心疏水腔内,这个重要性质能够应用于高附加值产业,包括药物控制缓释以及食品风味封装。With the rapid development of the polymer industry and the depletion of petroleum resources, human beings have faced two difficult problems: environmental pollution and resource shortage. In order to solve the global plastic environmental pollution and develop the sources of non-petroleum-based plastic raw materials, the research, development and promotion of environmentally friendly polymer materials have received worldwide attention. Starch, as a kind of natural polymer material, is regarded as an important potential substitute because of its rich source, low price and natural and fully degradable characteristics. Starch is not a single substance, but a mixture of amylose and amylopectin, where amylose is a polysaccharide with linear linear molecules and amylopectin is a highly branched polysaccharide. The content of amylose in ordinary starch is only 22% to 27%, while the content of amylose in high amylose is generally 40% to 70%. Due to its special structure and physical and chemical properties, amylose has more important potential applications in the field of materials than amylopectin. The high-strength starch film prepared by it can be applied to the field of fully degradable packaging materials. Studies have shown that the content of resistant starch is directly proportional to the content of amylose, so amylose shows potential health benefits, such as promoting improved glucose metabolism in diabetic patients. As a structural homologue of cyclodextrin, amylose molecules can wrap other compound molecules between molecular helices or in the central hydrophobic cavity. This important property can be applied to high value-added industries, including drug controlled release and food flavor packaging.
尽管直链淀粉拥有如此多的潜在重要应用,但高价格限制了其应用和发展,特别是高纯度直链淀粉。因为提纯直链淀粉是一个复杂,高成本的过程。目前制备最常用制备高纯度直链淀粉的方法有两种:(1)用水或者碱液糊化分散普通淀粉后,直接利用正丁醇络合沉淀直链淀粉分子,离心分离洗涤沉淀后得到高纯度直链淀粉。这种方法的问题在于,由于支链淀粉分子的存在,需用正丁醇多次沉淀提纯,操作步骤复杂,纯度有限,产量低(高炜丽等,丁醇沉淀法分离粗直链淀粉的研究.食品科学,2007(28):271-274;洪雁等,直链淀粉和支链淀粉纯品的提取及其鉴定.食品工业科技,2004(6):86-87)。(2)在普鲁兰酶切支高直链淀粉后,利用正丁醇络合沉淀直链淀粉分子,离心分离洗涤沉淀后得到高纯度直链淀粉。这种方法的缺陷在于,高直链淀粉替代普通淀粉作为原料,成本高昂。高直链淀粉需在高温高压和氮气保护下才能糊化分散,耗时耗能,工艺复杂(Vorwerg W,et al.,Carbohydrate Polymers,2002(47):181-189)。Although amylose has so many potentially important applications, its application and development are limited by its high price, especially for high-purity amylose. Because the purification of amylose is a complicated and costly process. At present, there are two methods for preparing the most commonly used high-purity amylose: (1) After gelatinizing and dispersing ordinary starch with water or alkaline solution, directly use n-butanol to complex and precipitate amylose molecules, and obtain high-purity amylose after centrifugation, washing and precipitation. Purity amylose. The problem with this method is that, due to the presence of amylopectin molecules, multiple precipitation and purification with n-butanol are required, the operation steps are complicated, the purity is limited, and the yield is low (Gao Weili et al., Research on the separation of crude amylose by butanol precipitation. Food Science, 2007(28):271-274; Hong Yan et al., Extraction and identification of pure amylose and amylopectin. Food Industry Science and Technology, 2004(6):86-87). (2) After the pullulan enzyme cuts amylopectin, the amylose molecule is precipitated by n-butanol complexation, and the high-purity amylose is obtained after centrifugation, washing and precipitation. The disadvantage of this method is that high-amylose starch replaces ordinary starch as a raw material, and the cost is high. High amylose starch needs to be gelatinized and dispersed under high temperature, high pressure and nitrogen protection, which is time-consuming and energy-consuming, and the process is complicated (Vorwerg W, et al., Carbohydrate Polymers, 2002(47):181-189).
发明内容:Invention content:
为解决上述现有技术的不足之处,本发明旨在提供一种经济,高效简便的高直链淀粉的制备方法。本发明制备的直链淀粉直链含量可以达到90%以上。In order to solve the deficiencies of the above-mentioned prior art, the present invention aims to provide an economical, efficient and simple method for preparing high amylose starch. The content of the amylose amylose prepared by the invention can reach more than 90%.
本发明的目的由以下技术方案实现的:The purpose of the present invention is achieved by the following technical solutions:
一种高纯度直链淀粉的制备方法,包括如下步骤:A preparation method for high-purity amylose, comprising the steps of:
(1)淀粉溶液预处理(1) starch solution pretreatment
将浓度为0.4~0.6mol/L碱液加入到淀粉悬浮液中,轻微搅拌,在20~30度下静置作用5~20分钟,形成淀粉溶液;Add lye with a concentration of 0.4-0.6mol/L to the starch suspension, stir gently, and let it stand for 5-20 minutes at 20-30 degrees to form a starch solution;
(2)酶切支处理淀粉溶液(2) Enzymatic cutting and branching treatment of starch solution
用盐酸溶液中和步骤(1)预处理过的淀粉溶液,使淀粉质量在淀粉溶液和盐酸溶液的总质量中占4%~6%,于60~80℃水浴糊化30~90分钟,调节pH为4~5,温度为55~65℃,加入适量的普鲁兰酶切支10~20分钟后,加热至85℃以上,灭酶处理10~30分钟;Neutralize the pretreated starch solution in step (1) with hydrochloric acid solution, so that the starch quality accounts for 4% to 6% in the total mass of starch solution and hydrochloric acid solution, gelatinize in a water bath at 60 to 80°C for 30 to 90 minutes, adjust The pH is 4-5, the temperature is 55-65°C, add an appropriate amount of pullulan enzyme for 10-20 minutes, heat to above 85°C, and inactivate the enzyme for 10-30 minutes;
(3)直链淀粉的提纯分离(3) Purification and separation of amylose
将步骤(2)处理过的淀粉溶液温度降至65~75℃,加入一定量的正丁醇络合沉淀直链淀粉分子,搅拌45~75分钟后,降温至40℃,缓慢搅拌18~24小时,去除上层清液,抽滤得到沉淀物,无水乙醇洗涤3~4次,鼓风烘箱中50~70℃烘干,即可得到高纯度的直链淀粉;Reduce the temperature of the starch solution treated in step (2) to 65-75°C, add a certain amount of n-butanol to complex and precipitate amylose molecules, stir for 45-75 minutes, then cool down to 40°C, and stir slowly for 18-24 hours, remove the supernatant, suction filter to obtain the precipitate, wash with absolute ethanol for 3 to 4 times, and dry in a blast oven at 50 to 70°C to obtain high-purity amylose;
其中,所述步骤(2)中的普鲁兰酶用量为12.5~100U/g淀粉,所述步骤(3)中的正丁醇用量为40~70ml/L淀粉溶液。Wherein, the amount of pullulanase in the step (2) is 12.5-100 U/g starch, and the amount of n-butanol in the step (3) is 40-70 ml/L starch solution.
所述步骤(1)中的碱液为氢氧化钠或者氢氧化钾溶液,碱液与淀粉悬浮液的体积比为2:1,淀粉悬浮液为玉米,大豆,马铃薯和木薯等天然淀粉悬浮液,淀粉所占质量分数为15%~25%。The lye in the step (1) is sodium hydroxide or potassium hydroxide solution, the volume ratio of lye and starch suspension is 2:1, and the starch suspension is natural starch suspensions such as corn, soybean, potato and cassava , the mass fraction of starch is 15% to 25%.
本发明与现有技术相比具有以下优点和有益效果Compared with the prior art, the present invention has the following advantages and beneficial effects
(1)碱液预处理淀粉,提高淀粉对酶的敏感性,提高酶作用效率。(1) Pretreatment of starch with lye to improve the sensitivity of starch to enzymes and improve the efficiency of enzymes.
(2)选取天然淀粉作为原料,价廉并且可水浴糊化,操作方便简单。(2) The natural starch is selected as the raw material, which is cheap and can be gelatinized in a water bath, and the operation is convenient and simple.
(3)利用普鲁兰酶切支支链淀粉分子,排除支链分子干扰,提高产品的纯度,正丁醇一次络合沉淀直链分子,不需重复沉淀,大大提高制备效率,减少产物损失。切支支链分子后可以得到短支链直链淀粉分子,从而提高产量。(3) Use pullulan enzyme to cut amylopectin molecules, eliminate the interference of branched chain molecules, and improve the purity of the product. One-time complexation of n-butanol precipitates straight-chain molecules without repeated precipitation, greatly improving the preparation efficiency and reducing product loss. . Short amylopectin molecules can be obtained after cutting the branched chain molecules, thereby increasing the yield.
(4)抽滤分离代替离心分离,简便了制备操作。(4) Separation by suction filtration replaces centrifugal separation, which simplifies the preparation operation.
具体实施方式Detailed ways
下面实施例进一步描述本发明,但所述实施例仅用于说明本发明而不是限制本发明。The following examples further describe the present invention, but the examples are only for illustrating the present invention rather than limiting the present invention.
实例1Example 1
(1)配置淀粉质量分数为25%的天然木薯淀粉悬浮液100ml(淀粉25g),加入200ml 0.5mol/L氢氧化钠溶液,轻微搅拌,静置作用10分钟。得到预处理的淀粉溶液。(1) Configure 100ml of natural cassava starch suspension (starch 25g) with a starch mass fraction of 25%, add 200ml of 0.5mol/L sodium hydroxide solution, stir slightly, and let it stand for 10 minutes. A pretreated starch solution is obtained.
(2)200ml 0.5mol/L盐酸中和步骤(1)中淀粉溶液,60℃水浴糊化45分钟。调节pH值为4,溶液温度为60℃。加入普鲁兰酶12.5U/g淀粉,切支作用15分钟后,沸水浴加热至85℃,灭酶处理20分钟。(2) 200ml of 0.5mol/L hydrochloric acid neutralizes the starch solution in step (1), and gelatinizes in a water bath at 60°C for 45 minutes. Adjust the pH value to 4 and the solution temperature to 60°C. Add pullulanase 12.5U/g starch, cut branches for 15 minutes, heat to 85°C in a boiling water bath, and inactivate the enzyme for 20 minutes.
(3)当步骤(2)中淀粉溶液降至70℃时,加入26ml正丁醇沉淀络合直链淀粉分子,搅拌60分钟。然后降温至40℃,缓慢搅拌20小时。去除上层清液,抽滤得到沉淀物,无水乙醇洗涤3次,鼓风烘箱中60℃烘干,得到高直链淀粉5.9g,产率23.6%,直链含量95.8%。(3) When the starch solution in step (2) drops to 70° C., add 26 ml of n-butanol to precipitate and complex amylose molecules, and stir for 60 minutes. Then the temperature was lowered to 40°C and stirred slowly for 20 hours. The supernatant was removed, the precipitate was obtained by suction filtration, washed three times with absolute ethanol, and dried in a blast oven at 60°C to obtain 5.9 g of high-amylose starch with a yield of 23.6% and a linear chain content of 95.8%.
实例2Example 2
(1)配置淀粉质量分数为25%的天然木薯淀粉悬浮液100ml(淀粉25g),加入200ml 0.5mol/L氢氧化钠溶液,轻微搅拌,静置作用10分钟。得到预处理的淀粉溶液。(1) Configure 100ml of natural cassava starch suspension (starch 25g) with a starch mass fraction of 25%, add 200ml of 0.5mol/L sodium hydroxide solution, stir slightly, and let it stand for 10 minutes. A pretreated starch solution is obtained.
(2)200ml 0.5mol/L盐酸中和步骤(1)中淀粉溶液,60℃水浴糊化60分钟。调节pH值为4.5,溶液温度为60℃。加入普鲁兰酶,25U/g淀粉,切支作用15分钟后,沸水浴加热至90℃,灭酶处理15分钟。(2) 200ml of 0.5mol/L hydrochloric acid neutralizes the starch solution in step (1), and gelatinizes in a water bath at 60°C for 60 minutes. Adjust the pH value to 4.5, and the solution temperature to 60°C. Add pullulanase, 25U/g starch, cut branches for 15 minutes, heat to 90°C in a boiling water bath, and inactivate the enzyme for 15 minutes.
(3)当步骤(2)中淀粉溶液降至70℃时,加入26ml正丁醇沉淀络合直链淀粉分子,搅拌60分钟。然后降温至40℃,缓慢搅拌20小时。去除上层清液,抽滤得到沉淀物,无水乙醇洗涤4次,鼓风烘箱中60℃烘干,得到高直链淀粉5.9g,产率23.6%,直链含量98.5%。(3) When the starch solution in step (2) drops to 70° C., add 26 ml of n-butanol to precipitate and complex amylose molecules, and stir for 60 minutes. Then the temperature was lowered to 40°C and stirred slowly for 20 hours. The supernatant was removed, the precipitate was obtained by suction filtration, washed 4 times with absolute ethanol, and dried in a blast oven at 60°C to obtain 5.9 g of high-amylose starch with a yield of 23.6% and an amylose content of 98.5%.
实例3Example 3
(1)配置淀粉质量分数为25%的天然木薯淀粉悬浮液100ml(淀粉25g),加入200ml 0.4mol/L氢氧化钠溶液,轻微搅拌,静置作用10分钟。得到预处理的淀粉溶液。(1) Configure 100ml of natural cassava starch suspension (starch 25g) with a starch mass fraction of 25%, add 200ml of 0.4mol/L sodium hydroxide solution, stir slightly, and let it stand for 10 minutes. A pretreated starch solution is obtained.
(2)200ml 0.4mol/L盐酸中和步骤(1)中淀粉溶液,60℃水浴糊化45分钟。调节pH值为4.5,溶液温度为60℃。加入普鲁兰酶25U/g淀粉,切支作用15分钟后,沸水浴加热至85℃,灭酶处理20分钟。(2) 200ml of 0.4mol/L hydrochloric acid neutralizes the starch solution in step (1), and gelatinizes in a water bath at 60°C for 45 minutes. Adjust the pH value to 4.5, and the solution temperature to 60°C. Add pullulanase 25U/g starch, cut branches for 15 minutes, heat to 85°C in a boiling water bath, and inactivate the enzyme for 20 minutes.
(3)当步骤(2)中淀粉溶液降至70℃时,加入26ml正丁醇沉淀络合直链淀粉分子,搅拌60分钟。然后降温至40℃,缓慢搅拌20小时。去除上层清液,抽滤得到沉淀物,无水乙醇洗涤3次,鼓风烘箱中60℃烘干,得到高直链淀粉5.3g,产率21.2%,直链含量97.1%。(3) When the starch solution in step (2) drops to 70° C., add 26 ml of n-butanol to precipitate and complex amylose molecules, and stir for 60 minutes. Then the temperature was lowered to 40°C and stirred slowly for 20 hours. The supernatant was removed, the precipitate was obtained by suction filtration, washed three times with absolute ethanol, and dried in a blast oven at 60° C. to obtain 5.3 g of high-amylose starch with a yield of 21.2% and an amylose content of 97.1%.
尽管对本发明已作了详细的说明并引证了一些具体实例,但对本领域技术人员来说,只要不离开本发明的精神和范围,作各种变化或修正是显然的。Although the present invention has been described in detail and some specific examples have been cited, it will be obvious for those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present invention.
表1本发明制备的实例样本与已有方法的对比The comparison of the example sample prepared by the present invention with the existing method in table 1
对比可以发现,通过本方法制备的高纯度直链淀粉,直链淀粉的得率和直链含量都有提高,特别是得率,提高显著。这说明本发明是切实有效的。By comparison, it can be found that the yield and amylose content of the high-purity amylose prepared by the method are improved, especially the yield is significantly improved. This shows that the present invention is practical and effective.
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| CN106290191A (en) * | 2016-08-09 | 2017-01-04 | 安徽青松食品有限公司 | The detection method of amylose content in a kind of rice tamale |
| CN106699908A (en) * | 2016-05-09 | 2017-05-24 | 西北农林科技大学 | Method for extracting amylose from high amylose corn starch |
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| CN108244626A (en) * | 2018-01-15 | 2018-07-06 | 沈阳师范大学 | A kind of method that A types crystalline texture starch embedding resveratrol and L- α-phosphatidyl choline prepare microcapsules |
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