CN104923074B - One kind is based on light-catalysed organic waste gas treatment device - Google Patents
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Abstract
本发明公开了一种基于光催化的有机废气处理装置,它包括一个预过滤组件、至少一个光催化组件、引风机和排气组件;所述的预过滤组件、光催化组件、引风机和排气组件通过管道依次连接;所述的预过滤组件包括过滤外壳以及多个平行设置在过滤外壳内部的过滤板;所述的过滤板包括安装边框、设置在安装边框内部的过滤板和设置在过滤板两面的过滤网;所述的光催化组件包括光催化外壳以及多个设置在光催化外壳内部的紫外线灯管;所述的紫外线灯管的安装方向与气流方向平行;所述的光催化外壳的内壁设置有二氧化钛涂层。本发明设计一种依次对有机废气进行过滤、反应和排放的过程,结构合理,具有节约材料、提高净化的效果。
The invention discloses a device for treating organic waste gas based on photocatalysis, which comprises a pre-filter assembly, at least one photocatalysis assembly, induced draft fan and exhaust assembly; said pre-filtration assembly, photocatalysis assembly, induced draft fan and exhaust The air components are sequentially connected through pipelines; the pre-filter assembly includes a filter housing and a plurality of filter plates arranged in parallel inside the filter housing; the filter plate includes an installation frame, a filter plate arranged inside the installation frame, and a filter Filter screens on both sides of the plate; the photocatalytic assembly includes a photocatalytic housing and a plurality of ultraviolet lamp tubes arranged inside the photocatalytic housing; the installation direction of the ultraviolet lamp tubes is parallel to the airflow direction; the photocatalytic housing The inner walls are provided with a titanium dioxide coating. The invention designs a process of sequentially filtering, reacting and discharging the organic waste gas, has a reasonable structure, and has the effects of saving materials and improving purification.
Description
技术领域technical field
本发明涉及一种基于光催化的有机废气处理装置。The invention relates to a device for treating organic waste gas based on photocatalysis.
背景技术Background technique
随着社会的进步和工业技术的不断扩大,纺织品的织造和复合布、烫金布、压胶布等装饰布的生产越来越普遍,复合布、烫金布、压胶布等装饰布在生产过程中会使大量的有机溶剂如聚酯、树脂、胶水、丁酮、稀释剂等有机溶剂,这些经过加温的聚酯、树脂、胶水、丁酮、稀释剂等有机溶剂会变成挥发性有机废气,这些有机废气直接排空,将对环境造成严重污染,危害人体健康和生态环境。为了保护环境,避免大气污染,含有害气体的废气排入大气前必须进行净化处理,排入大气的有害气体量或有害气体浓度不得超过排放标准规定的数值,如高空排放只解决局部地区的污染问题,排入大气的有害物总量并没有减少,没有从根本上解决大气污染问题。现有的废气处理设备如光催化有机废气处理器,由于有机废气内含有部分的粉尘颗粒物,若通过光催化有机废气处理器时将粉尘颗粒残留在处理器内,从而影响了光催化反应的正常工作,另外,由于废气具有一定的温度,若直接通过光催化对废气进行处理,则会降低废气的反应效率和质量。With the progress of society and the continuous expansion of industrial technology, the weaving of textiles and the production of decorative fabrics such as composite cloth, bronzing cloth, and laminated cloth are becoming more and more common. Make a large amount of organic solvents such as polyester, resin, glue, methyl ethyl ketone, thinner and other organic solvents, these heated polyester, resin, glue, methyl ethyl ketone, thinner and other organic solvents will become volatile organic waste gas, The direct emptying of these organic waste gases will cause serious pollution to the environment and endanger human health and the ecological environment. In order to protect the environment and avoid air pollution, waste gas containing harmful gases must be purified before being discharged into the atmosphere. The amount or concentration of harmful gases discharged into the atmosphere must not exceed the value specified in the emission standards. For example, high-altitude emissions only solve the pollution in local areas. The problem is that the total amount of harmful substances discharged into the atmosphere has not been reduced, and the problem of air pollution has not been fundamentally solved. Existing waste gas treatment equipment such as photocatalytic organic waste gas processor, because the organic waste gas contains some dust particles, if it passes through the photocatalytic organic waste gas processor, the dust particles will remain in the processor, thus affecting the normal photocatalytic reaction In addition, since the exhaust gas has a certain temperature, if the exhaust gas is directly treated by photocatalysis, the reaction efficiency and quality of the exhaust gas will be reduced.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种基于光催化的有机废气处理装置。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a photocatalysis-based organic waste gas treatment device.
本发明的目的是通过以下技术方案来实现的:一种基于光催化的有机废气处理装置,它包括一个预过滤组件、至少一个光催化组件、引风机和排气组件;所述的预过滤组件、光催化组件、引风机和排气组件通过管道依次连接;The purpose of the present invention is achieved through the following technical solutions: a photocatalytic organic waste gas treatment device, which includes a pre-filter assembly, at least one photocatalytic assembly, induced draft fan and exhaust assembly; said pre-filter assembly , photocatalytic component, induced draft fan and exhaust component are connected in sequence through pipelines;
所述的预过滤组件包括过滤外壳以及多个平行设置在过滤外壳内部的过滤板;所述的过滤外壳内壁上设置有与过滤板配合使用的插槽;所述的过滤板包括安装边框、设置在安装边框内部的过滤板和设置在过滤板两面的过滤网;所述的过滤板通过插槽安装在过滤外壳内部;The pre-filter assembly includes a filter housing and a plurality of filter plates arranged in parallel inside the filter housing; the inner wall of the filter housing is provided with a slot for use with the filter plate; the filter plate includes a mounting frame, a set The filter plate inside the installation frame and the filter screens arranged on both sides of the filter plate; the filter plate is installed inside the filter housing through a slot;
所述的光催化组件包括光催化外壳以及多个设置在光催化外壳内部的紫外线灯管;所述的紫外线灯管之间的间隔以及紫外线灯管与壳体之间的间隔相同,紫外线灯管的安装方向与气流方向平行;所述的光催化外壳的内壁设置有二氧化钛涂层。The photocatalytic assembly includes a photocatalytic housing and a plurality of ultraviolet lamp tubes arranged inside the photocatalytic housing; the interval between the ultraviolet lamp tubes and the interval between the ultraviolet lamp tube and the housing are the same, and the ultraviolet lamp tube The installation direction is parallel to the airflow direction; the inner wall of the photocatalytic shell is provided with a titanium dioxide coating.
所述的过滤板为活性碳纤维过滤板。The filter plate is an activated carbon fiber filter plate.
所述的预过滤组件的过滤外壳上设置有方便保修的第一门体,所述的第一门体上设置有把手。The filter casing of the pre-filter assembly is provided with a first door body for maintenance, and a handle is provided on the first door body.
所述的光催化组件还包括多个设置在紫外线灯管周围的具有纳米二氧化钛光催化剂的活性碳纤维。The photocatalytic component also includes a plurality of activated carbon fibers with nano-titanium dioxide photocatalysts arranged around the ultraviolet lamp tube.
所述的光催化组件还设置有带有观察窗的第二门体,所述的第二门体上设置有把手。The photocatalytic assembly is also provided with a second door body with an observation window, and a handle is arranged on the second door body.
所述的引风机为负压操作的引风机。The induced fan is a negative pressure operated induced fan.
所述的排气组件高15米。The exhaust assembly is 15 meters high.
本发明的有益效果是:1、通过预过滤组件以及多层活性炭过滤板结构,有效去除有机颗粒及提高有机废气降解率。2、能够有效保证有机废气的反映降解时间,满足高标准的处理要求。3、可以方便活性炭纤维过滤板的拆、装及维护、更换,减低使用成本。4、方便紫外线灯管表面的灰尘和油污的清理,保证紫外线穿透率及照射强度。5、具有运行稳定可靠、运行成本低、维修方便等特点。6、采用多级光催化组件,效果更好。The beneficial effects of the present invention are as follows: 1. Through the structure of the pre-filter assembly and the multi-layer activated carbon filter plate, organic particles can be effectively removed and the degradation rate of organic waste gas can be improved. 2. It can effectively guarantee the reflection and degradation time of organic waste gas and meet the high standard treatment requirements. 3. It is convenient to disassemble, install, maintain and replace the activated carbon fiber filter plate, and reduce the cost of use. 4. It is convenient to clean the dust and oil on the surface of the ultraviolet lamp tube, and ensure the penetration rate and irradiation intensity of ultraviolet rays. 5. It has the characteristics of stable and reliable operation, low operating cost and convenient maintenance. 6. Using multi-level photocatalytic components, the effect is better.
附图说明Description of drawings
图1为本发明结构方框图。Fig. 1 is a structural block diagram of the present invention.
具体实施方式detailed description
下面结合附图进一步详细描述本发明的技术方案:如图1所示,一种基于光催化的有机废气处理装置,它包括一个预过滤组件、至少一个光催化组件、引风机和排气组件;所述的预过滤组件、光催化组件、引风机和排气组件通过管道依次连接;The technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings: As shown in Figure 1, a photocatalytic organic waste gas treatment device includes a pre-filter assembly, at least one photocatalytic assembly, induced draft fan and exhaust assembly; The pre-filter assembly, photocatalytic assembly, induced draft fan and exhaust assembly are sequentially connected through pipelines;
所述的预过滤组件包括过滤外壳以及多个平行设置在过滤外壳内部的过滤板;所述的过滤外壳内壁上设置有与过滤板配合使用的插槽;所述的过滤板包括安装边框、设置在安装边框内部的过滤板和设置在过滤板两面的过滤网;所述的过滤板通过插槽安装在过滤外壳内部;The pre-filter assembly includes a filter housing and a plurality of filter plates arranged in parallel inside the filter housing; the inner wall of the filter housing is provided with a slot for use with the filter plate; the filter plate includes a mounting frame, a set The filter plate inside the installation frame and the filter screens arranged on both sides of the filter plate; the filter plate is installed inside the filter housing through a slot;
所述的光催化组件包括光催化外壳以及多个设置在光催化外壳内部的紫外线灯管;所述的紫外线灯管之间的间隔以及紫外线灯管与壳体之间的间隔相同,紫外线灯管的安装方向与气流方向平行;所述的光催化外壳的内壁设置有二氧化钛涂层。The photocatalytic assembly includes a photocatalytic housing and a plurality of ultraviolet lamp tubes arranged inside the photocatalytic housing; the interval between the ultraviolet lamp tubes and the interval between the ultraviolet lamp tube and the housing are the same, and the ultraviolet lamp tube The installation direction is parallel to the airflow direction; the inner wall of the photocatalytic shell is provided with a titanium dioxide coating.
所述的过滤板为活性碳纤维过滤板。The filter plate is an activated carbon fiber filter plate.
预过滤构件内安装多个活性炭纤维过滤板,能够数倍地增加预过滤构件的有效截面积,减少风压损失。同时,将活性炭纤维过滤板分别安装,可以在保证流阻的情况下,新旧交替、旧板回用。A plurality of activated carbon fiber filter plates are installed in the pre-filter component, which can increase the effective cross-sectional area of the pre-filter component several times and reduce wind pressure loss. At the same time, the activated carbon fiber filter plates are installed separately, so that the new and old plates can be alternated and the old plates can be reused while ensuring the flow resistance.
所述的预过滤组件的过滤外壳上设置有方便保修的第一门体,所述的第一门体上设置有把手。通过保修门,可以方便活性炭纤维过滤板的拆、装及维护、更换,保修门可防止臭氧的泄漏。The filter casing of the pre-filter assembly is provided with a first door body for maintenance, and a handle is provided on the first door body. Through the maintenance door, it is convenient to disassemble, install, maintain and replace the activated carbon fiber filter plate, and the maintenance door can prevent the leakage of ozone.
所述的光催化组件还包括多个设置在紫外线灯管周围的具有纳米二氧化钛光催化剂的活性碳纤维。The photocatalytic component also includes a plurality of activated carbon fibers with nano-titanium dioxide photocatalysts arranged around the ultraviolet lamp tube.
所述的光催化组件还设置有带有观察窗的第二门体,所述的第二门体上设置有把手。The photocatalytic assembly is also provided with a second door body with an observation window, and a handle is arranged on the second door body.
所述的引风机为负压操作的引风机。The induced fan is a negative pressure operated induced fan.
所述的排气组件高15米。The exhaust assembly is 15 meters high.
实际工作时,有机废气由预过滤组件过滤处理后进入光催化组件内,经高能紫外线光解催化氧化处理后,再由负压操作的引风机外排至15 米高空达标排放。During actual work, the organic waste gas is filtered by the pre-filter component and then enters the photocatalytic component. After being treated by high-energy ultraviolet photolysis and catalytic oxidation, it is discharged by the induced draft fan operated by negative pressure to an altitude of 15 meters to meet the standard.
在光催化组件内,高能紫外线光束与空气、二氧化钛反应产生的臭氧、·OH( 羟基自由基) 对恶臭气体进行协同分解氧化反应,同时大分子恶臭气体在紫外线作用下使其链结构断裂,使恶臭气体物质转化为无臭味的小分子化合物或者完全矿化,生成水和CO2,达标后经排风管排入大气,整个分解氧化过程在1 秒内完成;利用高能紫外线光束,使空气中产生大量的自由电子,这些电子大部分能被氧气所获得,形成负氧离子(O3-),负氧离子不稳定,很容易失去一个电子而变成活性氧(臭氧),臭氧是高级氧化剂,可以氧化分解有机物和无机物,在臭氧的作用下,这些恶臭气体由大分子物质被分解为小分子物质,直至矿化,光催化组件能高效去除挥发性有机物(VOC)、无机物、硫化氢、氨气、硫醇类等主要污染物,以及各针对性恶臭味,脱臭效率高达96%以上。In the photocatalytic component, ozone and OH (hydroxyl free radicals) produced by the reaction of high-energy ultraviolet light beams with air and titanium dioxide perform synergistic decomposition and oxidation reactions on odorous gases. The malodorous gas substance is converted into odorless small molecular compounds or completely mineralized to generate water and CO2, which are discharged into the atmosphere through the exhaust pipe after reaching the standard, and the entire decomposition and oxidation process is completed within 1 second; A large number of free electrons are generated, and most of these electrons can be obtained by oxygen to form negative oxygen ions (O3-). Negative oxygen ions are unstable, and it is easy to lose an electron to become active oxygen (ozone). Ozone is an advanced oxidant. It can oxidize and decompose organic and inorganic substances. Under the action of ozone, these malodorous gases are decomposed from macromolecular substances to small molecular substances until they are mineralized. Photocatalytic components can efficiently remove volatile organic compounds (VOC), inorganic substances, hydrogen sulfide , ammonia, mercaptans and other major pollutants, as well as various targeted odors, the deodorization efficiency is as high as 96%.
紫外线在空气中衰减的速度很快,紫外线灯管与有机废气的距离愈近,有机物光解的效果愈好,即距离与效果成反比。紫外线照射剂量是保证有机废气光解率的主要指标,在照射时间固定的情况下,保证紫外线强度对满足有机废气光解率至关重要。所以,将紫外线灯管均匀安装在壳体内,四周散射的紫外线光均有效地对进入光催化处理构件的有机废气进行光降解,提高降解效率。Ultraviolet light decays quickly in the air. The closer the distance between the ultraviolet lamp and the organic waste gas, the better the photolysis effect of organic matter, that is, the distance is inversely proportional to the effect. The dose of ultraviolet radiation is the main index to ensure the photolysis rate of organic waste gas. When the irradiation time is fixed, it is very important to ensure the intensity of ultraviolet light to meet the photolysis rate of organic waste gas. Therefore, the ultraviolet light tube is evenly installed in the casing, and the ultraviolet light scattered around can effectively photodegrade the organic waste gas entering the photocatalytic treatment component, thereby improving the degradation efficiency.
本发明设计一种依次对有机废气进行过滤、反应和排放的过程,结构合理,具有节约材料、提高净化的效果。The invention designs a process of sequentially filtering, reacting and discharging the organic waste gas, has a reasonable structure, and has the effects of saving materials and improving purification.
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