CN104914349B - A digital tube aging screening and detection device and its working method - Google Patents
A digital tube aging screening and detection device and its working method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种LED数码管检测技术,特别是一种数码管老化筛选与检测装置及其工作方法。The invention relates to a LED digital tube detection technology, in particular to a digital tube aging screening and detection device and a working method thereof.
背景技术Background technique
目前对LED数码管的检测方法比较多,主要有以下几种:At present, there are many detection methods for LED digital tubes, mainly as follows:
1、数字万用表检测。用二极管档和hFE档检测出LED数码管极性、引脚排列以及发光情况。这种方法耗时耗力,且检查效果受个人主观因素影响较大。1. Digital multimeter detection. Use the diode file and hFE file to detect the polarity, pin arrangement and luminescence of the LED digital tube. This method is time-consuming and labor-intensive, and the inspection effect is greatly affected by individual subjective factors.
2、人工目视检测。使待检的LED数码管分别显示数字0~8,以及英文字母A、b、C、d、E、F十六进制字符,以判断LED数码管是否能正常显示。但是,显示过程所需时间较长,不利于成本控制,并且反复执行同一过程容易使作业人员懈怠,疏忽存在的错误,对LED数码管的隐性故障也难以发现。2. Manual visual inspection. Make the LED digital tubes to be checked display numbers 0~8, and English letters A, b, C, d, E, F hexadecimal characters to judge whether the LED digital tubes can display normally. However, the display process takes a long time, which is not conducive to cost control, and the repeated execution of the same process is easy to make the operators slack off, neglecting the existing errors, and it is difficult to find the hidden faults of the LED digital tubes.
3、现有检测装置和方法都是在常温下进行检测,对需在特定的环境下(高温、低温等)使用的LED数码管无法进行使用之前的检测与筛选。另外,检测数量有限,不适合大批量的检测要求。3. The existing detection devices and methods are all detected at normal temperature, and the LED digital tubes that need to be used in a specific environment (high temperature, low temperature, etc.) cannot be detected and screened before use. In addition, the number of tests is limited, which is not suitable for large-scale testing requirements.
目前,与数码管检测相关的技术有:中国专利CN102213744A公开的《七段数码管检测方法》,中国专利CN103048583A公开的《一种LED数码管检测装置和方法》和中国专利CN102194392A公开的《一种LED数码管质量检测方法》。At present, technologies related to digital tube detection include: "Seven-segment digital tube detection method" disclosed in Chinese patent CN102213744A, "A kind of LED digital tube detection device and method" disclosed in Chinese patent CN103048583A and "A kind of LED digital tube detection method" disclosed in Chinese patent CN102194392A LED digital tube quality inspection method".
中国专利CN103048583A公开的LED数码管检测装置中的中央处理模块同时向被测LED数码管的各个段选端和驱动检测模块输出相同极性的检测电平,驱动检测模块以恒流源驱动的形式驱动被测LED数码管工作,中央处理模块对被测LED数码管的极性、合格性和管脚位置插放情况进行判断,并根据判断结果驱动检测结果显示模块实时显示相应的检测结果信息。The central processing module in the LED digital tube detection device disclosed in Chinese patent CN103048583A simultaneously outputs detection levels of the same polarity to each segment selection end of the LED digital tube under test and the drive detection module, and the drive detection module is driven by a constant current source Drive the tested LED digital tube to work, the central processing module judges the polarity, qualification and pin position insertion and placement of the tested LED digital tube, and drives the detection result display module to display the corresponding detection result information in real time according to the judgment result.
现有的LED数码管检测装置和方法,一方面检测数量少,检测效率低,不能满足大批量的检测需求,而且容易因为检测人员长时间反复操作同一动作而产生漏判误判;另一方面,对缺段(LED数码管某一段不亮)和连段(LED数码管有某段短路)以及LED数码管亮度和段之间色差的检测难以识别,对LED数码管的质量缺陷不能完全排除。The existing LED digital tube detection device and method, on the one hand, have a small number of detections and low detection efficiency, which cannot meet the detection requirements of large quantities, and are prone to misjudgment and misjudgment due to the repeated operation of the same action by the detection personnel for a long time; on the other hand, , It is difficult to identify the detection of missing segments (a certain segment of the LED digital tube is not bright) and continuous segments (a certain segment of the LED digital tube is short-circuited), as well as the brightness of the LED digital tube and the color difference between segments, and the quality defects of the LED digital tube cannot be completely ruled out .
再者,现有的检测装置和方法均无法在高温或低温环境下对LED数码管的抗性及寿命进行检测和筛选。Furthermore, none of the existing detection devices and methods can detect and screen the resistance and lifespan of LED digital tubes in high-temperature or low-temperature environments.
发明内容Contents of the invention
为解决现有技术存在的上述问题,本发明要设计一种可提高检测效率、完善检测内容、降低检测成本,并解决影响LED数码管使用寿命和难以在高温或低温环境下检测问题的数码管老化筛选与检测装置及其工作方法。In order to solve the above-mentioned problems existing in the prior art, the present invention will design a digital tube that can improve the detection efficiency, improve the detection content, reduce the detection cost, and solve the problem of affecting the service life of the LED digital tube and being difficult to detect in a high temperature or low temperature environment. Aging screening and detection device and working method thereof.
为了实现上述目的,本发明的技术方案如下:一种数码管老化筛选与检测装置,包括主电路板和若干个级联扩展电路板,所述的主电路板和若干个级联扩展电路板通过双向电缆串联,主电路板位于串联电路的中间。In order to achieve the above object, the technical solution of the present invention is as follows: a digital tube aging screening and detection device, including a main circuit board and several cascaded expansion circuit boards, the main circuit board and several cascade expansion circuit boards pass through Two-way cables are connected in series, and the main circuit board is located in the middle of the series circuit.
所述的主电路板包括电源供给模块、中央处理模块、驱动模块、级联扩展接口L、级联扩展接口R和被测LED数码管插座;所述的中央处理模块分别与驱动模块、电源供给模块、级联扩展接口L和级联扩展接口R连接,驱动模块与被测LED数码管插座连接,驱动模块还与电源供给模块连接以获得电源供给,外接电源同时为电源模块、级联扩展接口L和级联扩展接口R提供所需电压;所述的级联扩展接口可以给级联扩展电路板传输主电路板中央处理模块的控制检测能力以及电源供给模块的外接电压。The main circuit board includes a power supply module, a central processing module, a drive module, a cascade expansion interface L, a cascade expansion interface R, and a measured LED digital tube socket; The module, the cascade expansion interface L and the cascade expansion interface R are connected, the drive module is connected to the LED digital tube socket under test, and the drive module is also connected to the power supply module to obtain power supply. The external power supply is also the power module and the cascade expansion interface. L and the cascade expansion interface R provide the required voltage; the cascade expansion interface can transmit the control detection capability of the central processing module of the main circuit board and the external voltage of the power supply module to the cascade expansion circuit board.
所述的级联扩展电路板包括电源供给模块、驱动模块、级联扩展接口L、级联扩展接口R和被测LED数码管插座,所述的电源供给模块分别与驱动模块、级联扩展接口L和级联扩展接口R连接,所述的驱动模块还分别与级联扩展接口L、级联扩展接口R和被测LED数码管插座连接;所述的级联扩展接口L和级联扩展接口R分别与主电路板和其他级联扩展电路板的级联扩展接口连接。The cascade expansion circuit board includes a power supply module, a drive module, a cascade expansion interface L, a cascade expansion interface R and a tested LED digital tube socket, and the power supply module is connected to the drive module and the cascade expansion interface respectively. L is connected to the cascade expansion interface R, and the drive module is also connected to the cascade expansion interface L, the cascade expansion interface R and the tested LED digital tube socket respectively; the cascade expansion interface L and the cascade expansion interface R is respectively connected to the main circuit board and the cascading expansion interfaces of other cascading expansion circuit boards.
所述的中央处理模块包括JTAG接口CN2、电容C1、电容C8、电容C9、中央处理器U2、发光二极管D2、发光二极管D3、电阻R3和电阻R4;所述的电容C1、电容C8和电容C9的正极分别接电源供给模块的电压输出端,负极分别接地;电阻R3的第一端接中央处理器U2的PD7端,电阻R3的第二端接发光二极管D2的正极,电阻R4的第一端与电源供给模块的电压输出端相接,电阻R4的第二端接发光二极管D3的正极,发光二极管D2的负极与发光二极管D3的负极共同接地;中央处理器U2的第一电源端VCC1、第二电源端VCC2和第三电源端VCC3共接于电源供给模块的电压输出端,中央处理器U2的第一接地端GND1、第二接地端GND2和第三接地端GND3均接地。Described central processing module comprises JTAG interface CN2, electric capacity C1, electric capacity C8, electric capacity C9, CPU U2, light emitting diode D2, light emitting diode D3, resistance R3 and resistance R4; Described electric capacity C1, electric capacity C8 and electric capacity C9 The positive poles of the resistors are respectively connected to the voltage output terminals of the power supply module, and the negative poles are respectively grounded; the first terminal of the resistor R3 is connected to the PD7 terminal of the central processing unit U2, the second terminal of the resistor R3 is connected to the positive pole of the light-emitting diode D2, and the first terminal of the resistor R4 It is connected to the voltage output terminal of the power supply module, the second terminal of the resistor R4 is connected to the positive pole of the light-emitting diode D3, the negative pole of the light-emitting diode D2 and the negative pole of the light-emitting diode D3 are commonly grounded; the first power supply terminal VCC1 of the central processing unit U2, the second The second power supply terminal VCC2 and the third power supply terminal VCC3 are connected to the voltage output terminal of the power supply module. The first ground terminal GND1, the second ground terminal GND2 and the third ground terminal GND3 of the central processing unit U2 are all grounded.
所述的电源供给模块包括电解电容C2、稳压器U1、电感L1、二极管D1、电解电容C3、电容C5、电阻R1和电阻R2;稳压器U1的输入端IN和电解电容C2的正极共接并与电源接口连接,电源接口接8~30V的直流电源;电感L1的第一端与二极管D1的负极共接于稳压器U1的输出端OUT,电感L1的第二端与电阻R1的第一端、电解电容C3的正极和电容C5的正极共接,电阻R1的第二端与稳压器U1的FEEDBACK端和电阻R2的第一端相接,电解电容C2的负极、电解电容C3的负极、电容C5的负极、电阻R2的第二端、稳压器U1的接地端GND和稳压器U1的ON/OFF端共同接地。The power supply module includes an electrolytic capacitor C2, a voltage regulator U1, an inductor L1, a diode D1, an electrolytic capacitor C3, a capacitor C5, a resistor R1 and a resistor R2; the input terminal IN of the voltage regulator U1 and the positive pole of the electrolytic capacitor C2 are in common Connect and connect to the power interface, the power interface is connected to a DC power supply of 8 ~ 30V; the first end of the inductor L1 and the cathode of the diode D1 are connected to the output terminal OUT of the voltage regulator U1, the second end of the inductor L1 and the resistor R1 The first end, the positive pole of the electrolytic capacitor C3 and the positive pole of the capacitor C5 are connected together, the second end of the resistor R1 is connected with the FEEDBACK end of the regulator U1 and the first end of the resistor R2, the negative pole of the electrolytic capacitor C2, and the electrolytic capacitor C3 The negative pole of the capacitor C5, the second terminal of the resistor R2, the ground terminal GND of the voltage regulator U1 and the ON/OFF terminal of the voltage regulator U1 are commonly grounded.
所述的驱动模块由段选驱动U3、段选驱动U4和位选驱动U5组成;主电路板中,段选驱动U3和段选驱动U4的输入端与中央处理器U2的输入输出端PA0~PA6连接,并与级联扩展接口L和级联扩展接口R相连,段选驱动U3的8个输出端分别通过限流电阻R1_1、限流电阻R1_2、限流电阻R2_1、限流电阻R2_2、限流电阻R3_1、限流电阻R3_2、限流电阻R4_1、限流电阻R4_2与被测LED数码管插座JP1~JP4的引脚1、引脚2、引脚4、引脚5、引脚7、引脚10和引脚11连接,段选驱动U4的8个输出端分别通过限流电阻R5_1、限流电阻R5_2、限流电阻R6_1、限流电阻R6_2、限流电阻R7_1、限流电阻R7_2、限流电阻R8_1和限流电阻R8_2与被测LED数码管插座JP5~JP8的引脚1、引脚2、引脚4、引脚5、引脚7、引脚10和引脚11连接;位选驱动U5的输入端分别与中央处理器U2的输入输出端PC0~PC7连接,并与级联扩展接口L和级联扩展接口R相连,位选驱动U5的输出端A0~A3分别与被测LED数码管插座JP1、JP3、JP5、JP7的引脚12、引脚9、引脚8、引脚6相连,位选驱动U5的输出端A4~A7分别与被测LED数码管插座JP2、JP4、JP6、JP8的引脚12、引脚9、引脚8、引脚6相连;被测LED数码管插座JP1~JP8为8个4位7段共阴极LED数码管插座,检测过程中其引脚1、引脚2、引脚4、引脚5、引脚7、引脚10、引脚11分别连接被测LED数码管的段选引脚1、段选引脚2、段选引脚4、段选引脚5、段选引脚7、段选引脚10和段选引脚11,其引脚6、引脚8、引脚9、引脚12分别连接被测LED数码管的位选引脚6、位选引脚8、位选引脚9和位选引脚12。Described driving module is made up of segment selection driver U3, segment selection driver U4 and bit selection driver U5; in the main circuit board, the input terminals of segment selection driver U3 and segment selection driver U4 are connected with the input and output terminals PA0~ PA6 is connected, and connected with the cascade expansion interface L and the cascade expansion interface R, and the 8 output terminals of the segment selection drive U3 pass through the current limiting resistor R1_1, the current limiting resistor R1_2, the current limiting resistor R2_1, the current limiting resistor R2_2, the current limiting resistor Current limiting resistor R3_1, current limiting resistor R3_2, current limiting resistor R4_1, current limiting resistor R4_2 and pin 1, pin 2, pin 4, pin 5, pin 7, lead Pin 10 is connected to pin 11, and the 8 output ends of segment selection drive U4 pass through current limiting resistor R5_1, current limiting resistor R5_2, current limiting resistor R6_1, current limiting resistor R6_2, current limiting resistor R7_1, current limiting resistor R7_2, current limiting resistor R7_1, current limiting resistor R7_2, current limiting resistor The current resistance R8_1 and the current limiting resistance R8_2 are connected to the pins 1, 2, 4, 5, 7, 10 and 11 of the LED digital tube sockets JP5~JP8 under test; The input terminals of drive U5 are respectively connected with the input and output terminals PC0-PC7 of the central processing unit U2, and connected with the cascade expansion interface L and the cascade expansion interface R, and the output terminals A0-A3 of the bit selection drive U5 are connected with the LEDs under test respectively. The pins 12, 9, 8 and 6 of the digital tube sockets JP1, JP3, JP5, and JP7 are connected, and the output terminals A4~A7 of the bit selection drive U5 are respectively connected to the tested LED digital tube sockets JP2, JP4, Pin 12, pin 9, pin 8, and pin 6 of JP6 and JP8 are connected; the tested LED digital tube sockets JP1~JP8 are 8 4-digit 7-segment common-cathode LED digital tube sockets. 1. Pin 2, pin 4, pin 5, pin 7, pin 10, and pin 11 are respectively connected to segment selection pin 1, segment selection pin 2, and segment selection pin 4 of the LED digital tube under test , Segment selection pin 5, Segment selection pin 7, Segment selection pin 10 and Segment selection pin 11, the pins 6, 8, 9 and 12 are respectively connected to the bits of the LED digital tube to be tested. Select pin 6, bit select pin 8, bit select pin 9 and bit select pin 12.
本发明所述的中央处理器U2是型号为ATmega162的单片机,稳压器U1是型号为LM2576的调压稳压芯片,段选驱动U3和段选驱动U4均是型号为74HC245的驱动芯片,位选驱动U5是型号为ULN2803的驱动芯片。Central processing unit U2 described in the present invention is the single-chip microcomputer that model is ATmega162, and voltage regulator U1 is the voltage regulating and stabilizing chip that model is LM2576, and segment selection driver U3 and segment selection driver U4 are all the driver chips that model is 74HC245, bit The optional driver U5 is a driver chip with a model number of ULN2803.
一种数码管老化筛选与检测装置的工作方法,包括以下步骤:A working method of a digital tube aging screening and detection device, comprising the following steps:
第一步:通过JTAG接口CN2将编写好的LED数码管点亮程序写入中央处理器U2;Step 1: Write the written LED digital tube lighting program into the central processing unit U2 through the JTAG interface CN2;
第二步:按照检测需求连接好适当数量的级联扩展电路板,将待测LED数码管插在主电路板和级联扩展电路板的LED数码管插座上,构成被测LED数码管电路板;Step 2: Connect an appropriate number of cascade expansion circuit boards according to the detection requirements, and insert the LED digital tube to be tested into the main circuit board and the LED digital tube socket of the cascade expansion circuit board to form the LED digital tube circuit board to be tested ;
第三步:将直流电源接入主电路板电源供给模块,接通电源,电源供给模块向中央处理器U2、段选驱动U3和段选驱动U4提供电源,电源供给模块的输出端电压VCC的大小通过改变电阻R1和电阻R2的阻值进行控制;Step 3: Connect the DC power supply to the power supply module of the main circuit board, turn on the power supply, the power supply module provides power to the central processing unit U2, the segment selection driver U3 and the segment selection driver U4, and the output terminal voltage VCC of the power supply module The size is controlled by changing the resistance value of resistor R1 and resistor R2;
第四步:中央处理器U2通过段选驱动U3、段选驱动U4和位选驱动U5控制被测LED数码管点亮,测试人员按照需求将被测LED数码管电路板放入要求温度环境中进行检测,测试时间根据使用需要灵活设定;Step 4: The central processing unit U2 controls the LED digital tube to be tested to light up through the segment selection driver U3, segment selection driver U4 and bit selection driver U5, and the tester puts the tested LED digital tube circuit board into the required temperature environment according to the requirements For testing, the test time can be flexibly set according to the needs of use;
第五步:测试时间结束后,检测人员直观地对被测LED数码管进行观察检测,检测时通过预先写入中央处理模块的显示方式进行控制,所述的显示方式包括全亮、依次亮起、转圈和分段亮起,检测人员通过观察被测LED数码管的在多种显示方式下的点亮情况判断故障。如果某段该亮起却没亮,说明该段有缺段故障;在分段亮起时,如果有两段同时亮起,则说明该段有连段故障;如果某段亮度较低或者有色差,则该段有需要排除的故障。Step 5: After the test time is over, the inspectors visually observe and inspect the LED digital tube under test, and control it by pre-writing the display mode of the central processing module during the test. The display mode includes full brightness and sequential lighting , rotating circles and segments light up, and inspectors judge the fault by observing the lighting conditions of the tested LED digital tube in various display modes. If a certain segment is not on when it should be on, it means that there is a fault in this segment; If there is chromatic aberration, there is a fault that needs to be eliminated in this section.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、由于本发明电路板采用级联扩展接口连接级联扩展电路板,可以按照需求连接多个级联扩展电路板,通过改变级联扩展电路板上的电路及插座型号、限流电阻阻值大小可以检测不同尺寸、不同发光、不同极性的LED数码管,能满足同时检测大量及不同型号LED数码管的需求,检测效率比较高。1. Since the circuit board of the present invention adopts the cascading expansion interface to connect the cascading expansion circuit board, multiple cascading expansion circuit boards can be connected as required. The size can detect LED digital tubes of different sizes, different luminescence, and different polarities. It can meet the needs of detecting a large number of LED digital tubes of different types at the same time, and the detection efficiency is relatively high.
2、由于本发明可以通过JTAG接口下载自己编写的点亮程序,所检测的LED数码管点亮方式不单一、不固定,对LED数码管的各段、位检测更加全面,特别是对缺段(LED数码管某一段不亮)和连段(LED数码管有某段短路)的检测更加方便准确,检测内容比较全面。2. Since the present invention can download the lighting program written by oneself through the JTAG interface, the detected LED digital tube lighting mode is not single and fixed, and the detection of each segment and position of the LED digital tube is more comprehensive, especially for missing segments. (A certain segment of the LED digital tube is not bright) and the detection of continuous segments (a certain segment of the LED digital tube is short-circuited) is more convenient and accurate, and the detection content is more comprehensive.
3、由于本发明电路结构简单,电路板尺寸较小,又不影响检测数量与效果,检测时可以自由设定检测时间,检测过程中不需检测人员全程跟进观测,检测结束后可以直观看到检测结果,能迅速筛选出有色差或亮度差缺陷的LED数码管,检测成本比较低。3. Since the circuit structure of the present invention is simple, the size of the circuit board is small, and it does not affect the number and effect of the detection, the detection time can be set freely during the detection, and the detection personnel do not need to follow up and observe the whole process during the detection process, and can be directly observed after the detection After receiving the test results, LED digital tubes with color difference or brightness difference defects can be quickly screened out, and the test cost is relatively low.
4、由于本发明在检测过程中,可以自由设定检测时间,对于需要长时间使用LED数码管的用户来说,使用之前对他进行短时间的检测显然不能达到要求,本检测装置点亮过程中不用检测人员实时跟进,点亮时间随意设定;发明装置适应性强,全部采用工业级芯片,可以在特定的高温或低温环境下对LED数码管进行检测,以筛选其中不适合后期使用的产品。4. Since the present invention can freely set the detection time during the detection process, for users who need to use the LED digital tube for a long time, it is obvious that a short-term detection before use cannot meet the requirements. There is no need for inspection personnel to follow up in real time, and the lighting time can be set at will; the inventive device has strong adaptability, and all use industrial-grade chips, which can detect LED digital tubes in specific high or low temperature environments to screen out which are not suitable for later use The product.
5、为了能对LED数码管进行批量检测,主电路板两侧各提供了一个级联扩展接口(J_Left和J_Right),方便连接级联扩展电路板,对更多的LED数码管进行检测。外接电源同时对电源供给模块和两侧级联扩展接口供电,级联扩展接口将电压传至各个级联扩展电路板上,经过级联扩展电路板上的电源供给模块转换为驱动模块所需电压,在各检测板功率相同的情况下,能最大限度降低电路损耗。5. In order to conduct batch detection of LED digital tubes, a cascading expansion interface (J_Left and J_Right) is provided on both sides of the main circuit board, which is convenient for connecting the cascading expansion circuit board and testing more LED digital tubes. The external power supply supplies power to the power supply module and the cascading expansion interfaces on both sides at the same time. The cascading expansion interface transmits the voltage to each cascading expansion circuit board, and is converted to the voltage required by the drive module through the power supply module on the cascading expansion circuit board. , when the power of each detection board is the same, the circuit loss can be minimized.
附图说明Description of drawings
图1是本发明的主电路板模块结构图。Fig. 1 is a structural diagram of the main circuit board module of the present invention.
图2是本发明的级联扩展电路板模块结构图。Fig. 2 is a structural diagram of the cascade expansion circuit board module of the present invention.
图3是本发明可以实现的扩展电路级联连接图。Fig. 3 is a cascaded connection diagram of an expansion circuit that can be realized in the present invention.
图4是本发明的电源供给电路图。Fig. 4 is a power supply circuit diagram of the present invention.
图5是本发明的4位七段共阴极LED数码管。Fig. 5 is a 4-digit seven-segment common-cathode LED digital tube of the present invention.
图6是本发明的电路原理图。Fig. 6 is a schematic circuit diagram of the present invention.
具体实施方式detailed description
下面结合附图对本发明进行进一步地描述。The present invention will be further described below in conjunction with the accompanying drawings.
本发明实施例通过采用包括中央处理模块、驱动模块、电源供给模块的LED数码管老化筛选与检测装置,由电源供给模块、中央处理器配合驱动模块对被测LED数码管进行连续的、多样的以及特定环境下(高温、低温等)的检测,其电路简单、成本低,检测结束后检测人员能非常直观地获取检测结果。此外,通过级联扩展接口,可以连接多个级联扩展电路板,对LED数码管进行成批量的检测,提高了检测效率。本发明电路板选用工业级芯片及元器件,满足特定环境下(高温、低温等)的检测和使用需求。In the embodiment of the present invention, by adopting the LED digital tube aging screening and detection device including a central processing module, a driving module, and a power supply module, the power supply module and the central processing unit cooperate with the driving module to continuously and variously monitor the LED digital tubes under test. As well as the detection under specific environments (high temperature, low temperature, etc.), the circuit is simple and the cost is low, and the detection personnel can obtain the detection results very intuitively after the detection is completed. In addition, through the cascading expansion interface, multiple cascading expansion circuit boards can be connected, and the LED digital tubes can be detected in batches, which improves the detection efficiency. The circuit board of the present invention selects industrial-grade chips and components to meet the detection and use requirements in specific environments (high temperature, low temperature, etc.).
图1所示为本发明实施例提供的LED数码管检测装置的主电路板模块结构图,详述如下:Fig. 1 shows the structure diagram of the main circuit board module of the LED digital tube detection device provided by the embodiment of the present invention, which is described in detail as follows:
LED数码管检测装置主电路板模块结构图包括:中央处理模块、电源供给模块、驱动模块、被测LED数码管插座和级联扩展接口等模块。The module structure diagram of the main circuit board of the LED digital tube detection device includes: a central processing module, a power supply module, a drive module, a socket of the LED digital tube to be tested, and a cascade expansion interface and other modules.
中央处理模块与驱动模块、电源供给模块、级联扩展接口连接,驱动模块与被测LED数码管插座连接,驱动模块还与电源供给模块连接以获得电源供给。The central processing module is connected with the drive module, the power supply module and the cascade expansion interface, the drive module is connected with the LED digital tube socket under test, and the drive module is also connected with the power supply module to obtain power supply.
为了能对LED数码管进行批量检测,主电路板两侧各提供了一个级联扩展接口(J_Left和J_Right),方便连接级联扩展电路板,对更多的LED数码管进行检测。外接电源同时对电源供给模块和两侧级联扩展接口供电。In order to carry out batch detection of LED digital tubes, a cascading expansion interface (J_Left and J_Right) is provided on both sides of the main circuit board to facilitate the connection of cascading expansion circuit boards to detect more LED digital tubes. The external power supply supplies power to the power supply module and the cascading expansion interfaces on both sides at the same time.
图2所示为本发明级联扩展电路板模块结构图。实际应用中,为了检测不同型号和类型的LED数码管,检测人员可以更改级联扩展电路板上的电路和LED数码管插座型号以及限流电阻阻值大小以完成检测,需要检测大量的LED数码管时,选取适当数量的级联扩展电路板与主电路板连接即可。级联扩展板通过一侧级联扩展接口从主板或者靠近主板一侧的级联扩展板处获取中央处理模块的控制检测能力和电源供给模块的外接电压,并从另一侧级联扩展接口为相邻的级联扩展板传输中央处理模块的控制检测能力和电源供给模块的外接电压,以保证各个级联扩展电路板正常实施检测工作。级联扩展电路板只要主板不焊接中央处理器U2即可。FIG. 2 is a structural diagram of the cascaded expansion circuit board module of the present invention. In practical applications, in order to detect different models and types of LED digital tubes, inspectors can change the circuit on the cascaded expansion circuit board, the type of LED digital tube socket and the resistance value of the current limiting resistor to complete the detection, and a large number of LED digital tubes need to be tested When connecting to the main circuit board, select an appropriate number of cascaded expansion circuit boards and connect them to the main circuit board. The cascade expansion board obtains the control detection capability of the central processing module and the external voltage of the power supply module from the main board or the cascade expansion board near the main board through the cascade expansion interface on one side, and the cascade expansion interface from the other side is Adjacent cascading expansion boards transmit the control and detection capabilities of the central processing module and the external voltage of the power supply module, so as to ensure that each cascading expansion circuit board normally implements detection work. As long as the main board does not solder the central processing unit U2 to the cascading expansion circuit board.
图3所示为扩展电路板级联连接图。级联扩展接口将电压传至各个级联扩展电路板上,经过级联扩展电路板上的电源供给模块转换为驱动模块所需电压,在各检测板功率相同的情况下,能最大限度降低电路损耗。本发明不仅对各种类型的LED数码管都能进行检测,而且实现了批量检测,提高了检测效率,降低了检测成本。Figure 3 shows the cascade connection diagram of the expansion circuit board. The cascading expansion interface transmits the voltage to each cascading expansion circuit board, which is converted into the voltage required by the drive module through the power supply module on the cascading expansion circuit board. When the power of each detection board is the same, it can minimize the circuit loss. The invention not only can detect various types of LED digital tubes, but also realizes batch detection, improves detection efficiency and reduces detection cost.
图4所示的电源供给模块包括:The power supply module shown in Figure 4 includes:
电解电容C2、稳压器U1、电感L1、二极管D1、电解电容C3、电容C5、电阻R1、电阻R2。电源接口接8~30V直流电源均可,并与稳压器U1的输入端IN,电解电容C2的正极共接,电感L1的第一端与二极管D1的负极共接于稳压器U1的输出端OUT,电感L1的第二端与电阻R1的第一端、电解电容C3的正极、电容C5的正极共接,电阻R1的第二端与稳压器U1的FEEDBACK端和电阻R2的第一端相接,电解电容C2的负极、电解电容C3的负极、电容C5的负极、电阻R2的第二端与稳压器U1的接地端GND和ON/OFF端两个端口共同接地。电压输出端电压VCC的大小可以通过电阻R1、R2的阻值大小控制。其中,稳压器U1可以是型号为LM2576的调压稳压芯片。Electrolytic capacitor C2, voltage regulator U1, inductor L1, diode D1, electrolytic capacitor C3, capacitor C5, resistor R1, resistor R2. The power supply interface can be connected to 8-30V DC power supply, and it is connected with the input terminal IN of the voltage regulator U1 and the positive pole of the electrolytic capacitor C2, and the first end of the inductor L1 is connected with the negative pole of the diode D1 to the output of the voltage regulator U1 terminal OUT, the second terminal of the inductor L1 is connected with the first terminal of the resistor R1, the positive pole of the electrolytic capacitor C3, and the positive pole of the capacitor C5, and the second terminal of the resistor R1 is connected with the FEEDBACK terminal of the regulator U1 and the first terminal of the resistor R2 The negative poles of the electrolytic capacitor C2, the negative poles of the electrolytic capacitor C3, the negative poles of the capacitor C5, the second terminal of the resistor R2, the ground terminal GND and the ON/OFF terminal of the regulator U1 are commonly grounded. The magnitude of the voltage VCC at the voltage output terminal can be controlled by the resistance values of the resistors R1 and R2. Wherein, the voltage regulator U1 may be a voltage regulating and stabilizing chip with a model number of LM2576.
图5是本发明实施例所涉及的4位七段共阴极LED数码管。Fig. 5 is a 4-digit seven-segment common-cathode LED digital tube involved in an embodiment of the present invention.
本发明实施例中对8个4位7段共阴极LED数码管进行检测,a、b、c、d、e、f、g为被测LED数码管的段选引脚,通过限流电阻与段驱动U3、U4连接,S1、S2、S3、S4为被测LED数码管的位选引脚,与位选驱动U5连接。本发明中被测LED数码管采用动态显示方式进行点亮。In the embodiment of the present invention, 8 4-bit 7-segment common-cathode LED digital tubes are detected, a, b, c, d, e, f, g are the segment selection pins of the tested LED digital tubes, and the The segment drivers are connected to U3 and U4, and S1, S2, S3, and S4 are the bit selection pins of the LED digital tube to be tested, which are connected to the bit selection driver U5. In the present invention, the LED digital tube to be tested adopts a dynamic display mode to light up.
图6所示为本发明实施例的电路原理图。FIG. 6 is a schematic circuit diagram of an embodiment of the present invention.
实施例中,通过JTAG接口将事先编写好的LED数码管点亮程序写入中央处理器U2,按照检测需求连接好级联扩展电路板,将待测LED数码管插在所焊接的插座上。将直流电源接入主电路板电源供给模块,接通电源,电源供给模块的输出端电压VCC的大小可以通过电阻R1和电阻R2的阻值大小进行控制,本发明输入直流电源电压范围为8~30V,电源供给模块输出电压VCC为3.48V,并向中央处理器U2、驱动芯片U3、U4提供3.48V电压,中央处理器连接驱动芯片U3、U4、U5点亮待检测LED数码管,对其进行检测。测试人员按照需求将被测LED数码管电路板放入要求温度环境中进行检测,测试时间根据使用需要灵活设定。测试时间结束后,检测人员直观地对被测LED数码管进行观察检测,检测时通过预先写入中央处理模块的显示方式进行控制,所述的显示方式包括全亮、依次亮起、转圈和分段亮起,检测人员通过观察被测LED数码管的在多种显示方式下的点亮情况判断故障。如果某段该亮起却没亮,说明该段有缺段故障;在分段亮起时,如果有两段同时亮起,则说明该段有连段故障;如果某段亮度较低或者有色差,则该段有需要排除的故障。In the embodiment, the pre-written LED digital tube lighting program is written into the central processing unit U2 through the JTAG interface, the cascaded expansion circuit board is connected according to the detection requirements, and the LED digital tube to be tested is inserted into the soldered socket. Connect the DC power supply to the power supply module of the main circuit board and turn on the power supply. The output voltage VCC of the power supply module can be controlled by the resistance value of the resistor R1 and the resistor R2. The input DC power supply voltage range of the present invention is 8- 30V, the output voltage VCC of the power supply module is 3.48V, and provides 3.48V voltage to the central processing unit U2, driver chips U3, U4, and the central processor is connected to the driver chips U3, U4, U5 to light up the LED digital tubes to be detected. to test. Testers put the tested LED digital tube circuit board into the required temperature environment for testing according to the requirements, and the test time can be flexibly set according to the needs of use. After the test time is over, the inspectors visually observe and inspect the LED digital tube under test, and control it by pre-writing the display mode of the central processing module during the detection. The segment lights up, and the inspector judges the fault by observing the lighting status of the LED digital tube under test in various display modes. If a certain segment is not on when it should be on, it means that there is a fault in this segment; If there is chromatic aberration, there is a fault that needs to be eliminated in this section.
本发明实施例通过采用包括中央处理模块、驱动模块、电源供给模块等检测装置,由中央处理模块配合驱动模块对LED数码管进行连续的、变化的点亮检测,其电路结构简单,制作成本低,适应性强,可以在特定环境下(高温、低温等)对LED数码管进行检测及老化筛选,以满足后期使用需求,通过连接级联扩展电路板,以及更改级联扩展电路板上的电路和LED数码管插座型号、限流电阻阻值大小,可以实现对多型号LED数码管的批量检测,检测方法简单高效,对缺段(LED数码管某一段不亮)和连段(LED数码管有某段短路)以及LED数码管亮度和段之间色差的检测比较方便,且检测结果可以很直观地被获取,能够最大限度地排除掉LED数码管的质量缺陷,避免了检测人员实时跟进检测,节省了人力物力,提高了检测效率,解决了现有技术所存在的检测效率低、成本高和无法进行特殊使用前筛选检测的问题。In the embodiment of the present invention, by adopting detection devices including a central processing module, a driving module, and a power supply module, the central processing module cooperates with the driving module to perform continuous and changing lighting detection of the LED digital tube, and the circuit structure is simple and the production cost is low. , strong adaptability, can detect and age-screen LED digital tubes in specific environments (high temperature, low temperature, etc.) And LED digital tube socket model, current limiting resistor resistance size, can realize the batch detection of multi-type LED digital tubes, the detection method is simple and efficient, for missing segments (LED digital tubes are not bright) and continuous segments (LED digital tubes There is a short circuit in a certain section) and the detection of the brightness of the LED digital tube and the color difference between the segments is more convenient, and the detection results can be obtained intuitively, which can eliminate the quality defects of the LED digital tube to the greatest extent, and avoid the real-time follow-up of the inspectors The detection saves manpower and material resources, improves the detection efficiency, and solves the problems of low detection efficiency, high cost and inability to carry out special pre-use screening detection existing in the prior art.
以上所述仅为本发明的较佳实施例,本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, the implementation of the present invention is not limited by the above embodiments, any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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