CN104894908A - Papermaking felt with non-interwoven warps and wefts and manufacturing method of papermaking felt - Google Patents
Papermaking felt with non-interwoven warps and wefts and manufacturing method of papermaking felt Download PDFInfo
- Publication number
- CN104894908A CN104894908A CN201410079137.0A CN201410079137A CN104894908A CN 104894908 A CN104894908 A CN 104894908A CN 201410079137 A CN201410079137 A CN 201410079137A CN 104894908 A CN104894908 A CN 104894908A
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- Prior art keywords
- felt
- weft yarn
- warp thread
- intertexture
- base cloth
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Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F7/00—Other details of machines for making continuous webs of paper
- D21F7/08—Felts
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/005—Synthetic yarns or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/04—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles
- D04H3/045—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles for net manufacturing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention discloses a papermaking felt with non-interwoven warps and wefts. The papermaking felt comprises a base fabric layer which comprises a plurality of warps and a plurality of wefts, wherein the plurality of warps are located under the plurality of wefts, contacts between all the warps and all the wefts are connected through binding threads, and the binding threads are made from soluble fiber yarns. The present invention also provides a manufacturing method of the papermaking felt with the non-interwoven warps and wefts. By adopting the papermaking felt with the non-interwoven warps and wefts provided by the present invention, the problems that the distribution of pressure is non-uniform caused by bulges of interwoven points, the papermaking felt is blocked due to the fact that fiber fines are trapped at the interwoven points, and the like can be prevented, so that the service life of the papermaking felt can be guaranteed.
Description
Technical field
The present invention relates to papermaking articles for use field, further, the present invention relates to one through weft yarn without intertexture felt and preparation method thereof.
Background technology
Felt is for the fabric felt that paper is shaped and carries in paper industry, for removing the moisture in paper.Felt should possess good dehydration property, flatness, difficult dirt, mar proof, DIMENSIONAL STABILITY, resistance to chemical reagents, antibiotic property, heat resistance and hydrolytic resistance etc.
See Fig. 1, in prior art, felt generally comprises base cloth 1 and is positioned at the surperficial fleece 2 of two of base cloth 1, and wherein, base cloth 1 is generally made up of multilayer base cloth layer 10, and base cloth layer 10 forms (not shown) by warp thread and weft weaving.Because warp thread and weft yarn form intertwined point in woven process, protruding intertwined point can produce considerable influence to felt, mainly contain: (1) is when felt is under pressure, shearing force will be produced between warp thread and weft yarn, the projection of intertwined point, make the pressure distribution of nip uneven, easily made warp thread and weft yarn occur at intertexture place to shear the phenomenon disconnected, affect the life-span of felt; (2) material such as fiber fines and non-fiber is trapped at intertwined point place, can block felt, affects the normal use of felt; (3) wearing and tearing of felt may be caused in protruding intertwined point.
Summary of the invention
For solving the problem, the invention provides one through weft yarn without intertexture felt, its pressure distribution inequality that intertwined point projection can be avoided to cause, fiber fines retain problems such as blocking felt, thus ensure its service life at intertwined point place.
For achieving the above object, of the present invention through weft yarn without intertexture felt, comprise base cloth layer, described base cloth layer comprises many perpendicular warp thread and Duo Gen weft yarn, described many warp thread are positioned at the below of described many weft yarns, warp thread described in every root is all connected by lashing wire in its contact position with each described weft yarn, and described lashing wire is Soluble Fiber yarn.
Preferably, described lashing wire is the yarn that water soluble chitosan fiber and/or polyvinyl alcohol-acryloyl chloride graft copolymer fibre are spun into.
Preferably, in described polyvinyl alcohol-acryloyl chloride graft copolymer fibre, the weight ratio of polyvinyl alcohol and poly acryloyl chloride is 4:1-5:1.
In described polyvinyl alcohol-acryloyl chloride graft copolymer fibre, the degree of polymerization of polyvinyl alcohol is preferably 1700-1900, and alcoholysis degree is preferably more than 99%.
The fineness of described polyvinyl alcohol-acryloyl chloride graft copolymer fibre is 3-10D.
The preparation technology of polyvinyl alcohol-acryloyl chloride graft copolymer fibre can with reference to " synthesis of acryloyl chloride grafting polyvinyl alcohol fiber and the spectral investigation " in Zhan You town (" application chemical industry " 03 phase in 2008).
Preferably, described water soluble chitosan fiber, fineness is 1.5-3D, all there are production and sales in sea blue bio tech ltd, Qingdao, Weifang Ying Ke marine organism material Co., Ltd etc., and concrete model can be " be full of crust 100 " fiber (PWF100), " be full of crust 100 " modified fibre (MFF-100-s) etc.
Preferred further, described lashing wire is that water soluble chitosan fiber and polyvinyl alcohol-acryloyl chloride graft copolymer fibre form by weight 1:1-1:8 blending.
Water soluble chitosan fiber and/or polyvinyl alcohol-acryloyl chloride graft copolymer fibre are through shredding, combing, removal of impurities, mixed, drawing-off close, twist and the common process spinning resultant yarn such as winding.
Preferably, the quantity of described base cloth layer is layer 2-3.
Present invention also offers described through the preparation method of weft yarn without intertexture felt, it comprises the steps:
(1) by many warp thread and the perpendicular placement of Duo Gen weft yarn, described many warp thread are positioned at the below of described many weft yarns; Connect as the contact position of lashing wire by warp thread weft yarn with soluble yarn, make base cloth layer;
(2) base cloth layer is made Ji Bu, bind fleece in two surperficial acupunctures of Ji Bu, make felt;
(3) felt is through Final finishing and washing, is formed through weft yarn without intertexture felt.
In step (2), if only have a base cloth layer, then direct as base cloth, if there is multiple base cloth layer, then make Ji Bu by the mode of superposition.
Described in step (3), Final finishing comprises the normal process steps such as bleaching, dyeing, stamp, arrangement.
The temperature of washing described in step (3), the hydrolysis temperature of the lashing wire (i.e. soluble yarn) used according to step (1) is determined, if the yarn that the lashing wire used is spun into for water soluble chitosan fiber and/or polyvinyl alcohol-acryloyl chloride graft copolymer fibre, then washing temperature is 45-100 DEG C.
Of the present invention through weft yarn without intertexture felt, warp thread and weft yarn are without the up-down structure that interweaves, without intertwined point projection, therefore, it is possible to effectively alleviate the shearing force between warp thread and weft yarn, make uniform force, increase the service life.Do not have the material such as fiber fines and non-fiber to be trapped at intertwined point place, block felt, affect the normal use of felt yet.
Accompanying drawing explanation
Fig. 1 is in prior art, the structural representation of felt;
Fig. 2 is the structural representation of the base cloth layer of felt of the present invention;
Description of reference numerals: 1 base cloth; 2 fleeces; 10 base cloth layers; 101 weft yarns; 102 warp thread; 103 lashing wires.
Detailed description of the invention
Below in conjunction with detailed description of the invention, felt of the present invention is described in further detail.
Embodiment 1
Raw material prepares:
Weft yarn: the nylon monofilament of diameter 0.2mm × 4 strand, weft density is 130/10cm;
Warp thread: the nylon monofilament of diameter 0.2mm × 9 strand is 70/10cm through density;
Lashing wire: fineness is " be full of crust 100 " fibre spinning resultant yarn of 2D;
Fleece: fleece superficial layer is the nylon material of 15D staple fibre; Other layer is the nylon material of 30D staple fibre.
Preparation method:
(1) by many warp thread and the perpendicular placement of Duo Gen weft yarn, described many warp thread are positioned at the below of described many weft yarns; Weft yarn extends along the width of warp thread, and every root warp thread and every root weft yarn all exist contact position (being generally contact point), warp thread, weft yarn binding connected, make base cloth layer, as Fig. 2 in described contact position by lashing wire;
(2) Ji Bu is made in 2 base cloth layer superpositions, bind fleece in two surperficial acupunctures of Ji Bu, make felt;
(3) felt is through Final finishing and 85 DEG C of washings, is formed through weft yarn without intertexture felt.
Fleece gross weight is about 650g/m
2, base cloth gross weight is about 620g/m
2.
Embodiment 2
Raw material prepares:
Weft yarn: the nylon monofilament of diameter 0.2mm × 4 strand, weft density is 130/10cm;
Warp thread: the nylon monofilament of diameter 0.2mm × 9 strand is 70/10cm through density;
Lashing wire: polyvinyl alcohol-acryloyl chloride graft copolymer fibre spinning resultant yarn; Polyvinyl alcohol-acryloyl chloride graft copolymer fibre degree of polymerization is 1700, and alcoholysis degree is 99%, and fineness is 3D, and the weight ratio of polyvinyl alcohol and acryloyl chloride is 5:1;
Fleece: fleece superficial layer is the nylon material of 15D staple fibre; Other layer is the nylon material of 30D staple fibre.
Preparation method:
(1) by many warp thread and the perpendicular placement of Duo Gen weft yarn, described many warp thread are positioned at the below of described many weft yarns; Weft yarn extends along the width of warp thread, and every root warp thread and every root weft yarn all exist contact position (being generally contact point), warp thread, weft yarn binding connected, make base cloth layer in described contact position by lashing wire;
(2) Ji Bu is made in 2 base cloth layer superpositions, bind fleece in two surperficial acupunctures of Ji Bu, make felt;
(3) felt is through Final finishing and 85 DEG C of washings, is formed through weft yarn without intertexture felt.
Fleece gross weight is about 650g/m
2, base cloth gross weight is about 620g/m
2.
Embodiment 3
Raw material prepares:
Weft yarn: the nylon monofilament of diameter 0.2mm × 4 strand, weft density is 130/10cm;
Warp thread: the nylon monofilament of diameter 0.2mm × 9 strand is 70/10cm through density;
Lashing wire: fineness is the yarn that " be full of crust 100 " fiber of 2D and polyvinyl alcohol-acryloyl chloride graft copolymer fibre blending are made; Polyvinyl alcohol-acryloyl chloride graft copolymer fibre degree of polymerization is 1700, and alcoholysis degree is 99%, and fineness is 3D, and the weight ratio of polyvinyl alcohol and acryloyl chloride is 5:1;
Fleece: fleece superficial layer is the nylon material of 15D staple fibre; Other layer is the nylon material of 30D staple fibre.
Preparation method:
(1) by many warp thread and the perpendicular placement of Duo Gen weft yarn, described many warp thread are positioned at the below of described many weft yarns; Weft yarn extends along the width of warp thread, and every root warp thread and every root weft yarn all exist contact position (being generally contact point), warp thread, weft yarn binding connected, make base cloth layer in described contact position by lashing wire;
(2) Ji Bu is made in 2 base cloth layer superpositions, bind fleece in two surperficial acupunctures of Ji Bu, make felt;
(3) felt is through Final finishing and 85 DEG C of washings, is formed through weft yarn without intertexture felt.
Fleece gross weight is about 650g/m
2, base cloth gross weight is about 620g/m
2.
Embodiment 4
Raw material prepares:
Weft yarn: the nylon monofilament of diameter 0.2mm × 4 strand, weft density is 130/10cm;
Warp thread: the nylon monofilament of diameter 0.2mm × 9 strand is 70/10cm through density;
The vinylon long filament spinning resultant yarn of lashing wire: 100d;
Fleece: fleece superficial layer is the nylon material of 15D staple fibre; Other layer is the nylon material of 30D staple fibre.
Preparation method:
(1) by many warp thread and the perpendicular placement of Duo Gen weft yarn, described many warp thread are positioned at the below of described many weft yarns; Weft yarn extends along the width of warp thread, and every root warp thread and every root weft yarn all exist contact position (being generally contact point), warp thread, weft yarn binding connected, make base cloth layer in described contact position by lashing wire;
(2) 2 base cloth layers are made Ji Bu, bind fleece in two surperficial acupunctures of Ji Bu, make felt;
(3) felt is through Final finishing and 85 DEG C of washings, is formed through weft yarn without intertexture felt.
Fleece gross weight is about 650g/m
2, base cloth gross weight is about 620g/m
2.
Test case
What obtained by embodiment 1-4 carries out strength test through weft yarn without intertexture felt, testing standard and method of testing are shown in: FA/T25005-2012 " blanket in use for bottom meshwork papermaking ", FZ/T25002-2012 " felt test method ", GB/T3923.1-1997 " textile fabric tensile property younger brother 1 part: the mensuration galley proof method of ultimate strength and elongation at break "
Test result sees the following form:
Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | |
Radial powerful (N/5cm) | 5110.835 | 5069.695 | 5340.265 | 4087.415 |
Broadwise brute force (N/5cm) | 1575.835 | 1602.410 | 1665.920 | 1269.230 |
From test result, of the present invention through weft yarn without intertexture felt, significantly improve radial powerful and broadwise brute force, embodiment 1-3 have selected the felt of the preferred water-soluble fibre yarn of the present invention, radial raising effect that is powerful and broadwise brute force is better than embodiment 4, especially embodiment 3 employs the yarn that water soluble chitosan fiber and polyvinyl alcohol-acryloyl chloride graft copolymer fibre blending are made, radial direction brute force has been brought up to 5340N/5cm from 4087N/5cm, broadwise brute force has been brought up to 1665N/5cm from 1269N/5cm, improve 30.6% and 31.2% respectively, effect is more outstanding.
Of the present invention through weft yarn without intertexture felt, can avoid that the intertwined point pressure distribution that causes of projection is uneven, fiber fines retains problems such as blocking felt, thus ensure that the normal use of felt at intertwined point place, increase the service life.
Above embodiment is only the illustrative embodiments of invention, can not be used for limiting the present invention, and protection scope of the present invention is defined by the claims.Those skilled in the art can in essence of the present invention and protection domain, and make various amendment or equivalent replacement to the present invention, these are revised or be equal to replacement and also should be considered as dropping in protection scope of the present invention.
Claims (7)
1. one kind through weft yarn without intertexture felt, comprise base cloth layer, described base cloth layer comprises many perpendicular warp thread and Duo Gen weft yarn, described many warp thread are positioned at the below of described many weft yarns, warp thread described in every root is all connected by lashing wire in its contact position with each described weft yarn, it is characterized in that: described lashing wire is Soluble Fiber yarn.
2. as claimed in claim 1 through weft yarn without intertexture felt, it is characterized in that, described lashing wire is the yarn that water soluble chitosan fiber and/or polyvinyl alcohol-acryloyl chloride graft copolymer fibre are spun into.
3. as claimed in claim 2 through weft yarn without intertexture felt, it is characterized in that, in described polyvinyl alcohol-acryloyl chloride graft copolymer fibre, the weight ratio of polyvinyl alcohol and poly acryloyl chloride is 4:1-5:1.
4. as claimed in claim 2 through weft yarn without intertexture felt, it is characterized in that, in described polyvinyl alcohol-acryloyl chloride graft copolymer fibre, the degree of polymerization of polyvinyl alcohol is 1700-1900.
5. according to any one of claim 1-4 through weft yarn without intertexture felt, it is characterized in that, described lashing wire is that water soluble chitosan fiber and polyvinyl alcohol-acryloyl chloride graft copolymer fibre form by weight 1:4-1:8 blending.
6. as claimed in claim 1 through weft yarn without intertexture felt, it is characterized in that, the number of plies of described base cloth layer is layer 2-3.
7. according to any one of claim 1-6 through the preparation method of weft yarn without intertexture felt, it is characterized in that, comprise the steps:
(1) by many warp thread and the perpendicular placement of Duo Gen weft yarn, described many warp thread are positioned at the below of described many weft yarns; Connect as the contact position of lashing wire by warp thread weft yarn with soluble yarn, make base cloth layer;
(2) base cloth layer is made Ji Bu, bind fleece in two surperficial acupunctures of Ji Bu, make felt;
(3) felt is through Final finishing and washing, is formed through weft yarn without intertexture felt.
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CN201410079137.0A CN104894908A (en) | 2014-03-05 | 2014-03-05 | Papermaking felt with non-interwoven warps and wefts and manufacturing method of papermaking felt |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106283820A (en) * | 2016-09-09 | 2017-01-04 | 江苏金呢工程织物股份有限公司 | A kind of three-dimensional felt and preparation method thereof |
CN106320051A (en) * | 2016-11-02 | 2017-01-11 | 江苏金呢工程织物股份有限公司 | Base fabric enhanced mixed composite papermaking felt and preparation method thereof |
CN106638100A (en) * | 2016-11-03 | 2017-05-10 | 芜湖航达网业有限公司 | Large area folding type supporting mesh used for drying in papermaking |
CN106676937A (en) * | 2016-10-23 | 2017-05-17 | 郑建灵 | Paper making felt |
CN108086038A (en) * | 2017-11-08 | 2018-05-29 | 四川环龙技术织物有限公司 | A kind of multi-shaft warp knitting is arbitrarily without intertexture base net felt manufacturing method |
CN108086034A (en) * | 2017-11-08 | 2018-05-29 | 四川环龙技术织物有限公司 | One kind is arbitrarily without intertexture base net Wet carpet for paper making |
CN108086035A (en) * | 2017-11-11 | 2018-05-29 | 四川环龙技术织物有限公司 | A kind of manufacturing method of no intertexture base net woollen blanket |
CN108086033A (en) * | 2017-11-08 | 2018-05-29 | 四川环龙技术织物有限公司 | A kind of multilayer suitable for various paper machines is without intertexture felt |
CN108625217A (en) * | 2017-03-15 | 2018-10-09 | 四川邦尼德织物有限公司 | A kind of felt |
CN110396853A (en) * | 2019-08-06 | 2019-11-01 | 四川环龙技术织物有限公司 | It is a kind of based on warping technology without intertexture press felt and preparation method thereof |
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Cited By (11)
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CN106283820A (en) * | 2016-09-09 | 2017-01-04 | 江苏金呢工程织物股份有限公司 | A kind of three-dimensional felt and preparation method thereof |
CN106676937A (en) * | 2016-10-23 | 2017-05-17 | 郑建灵 | Paper making felt |
CN106320051A (en) * | 2016-11-02 | 2017-01-11 | 江苏金呢工程织物股份有限公司 | Base fabric enhanced mixed composite papermaking felt and preparation method thereof |
CN106638100A (en) * | 2016-11-03 | 2017-05-10 | 芜湖航达网业有限公司 | Large area folding type supporting mesh used for drying in papermaking |
CN108625217A (en) * | 2017-03-15 | 2018-10-09 | 四川邦尼德织物有限公司 | A kind of felt |
CN108086038A (en) * | 2017-11-08 | 2018-05-29 | 四川环龙技术织物有限公司 | A kind of multi-shaft warp knitting is arbitrarily without intertexture base net felt manufacturing method |
CN108086034A (en) * | 2017-11-08 | 2018-05-29 | 四川环龙技术织物有限公司 | One kind is arbitrarily without intertexture base net Wet carpet for paper making |
CN108086033A (en) * | 2017-11-08 | 2018-05-29 | 四川环龙技术织物有限公司 | A kind of multilayer suitable for various paper machines is without intertexture felt |
CN108086035A (en) * | 2017-11-11 | 2018-05-29 | 四川环龙技术织物有限公司 | A kind of manufacturing method of no intertexture base net woollen blanket |
CN110396853A (en) * | 2019-08-06 | 2019-11-01 | 四川环龙技术织物有限公司 | It is a kind of based on warping technology without intertexture press felt and preparation method thereof |
CN110396853B (en) * | 2019-08-06 | 2021-09-14 | 四川环龙技术织物有限公司 | Non-interweaving press blanket based on warping process and preparation method thereof |
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Application publication date: 20150909 |