CN104889238B - Deep drawn axle sleeve moulding process - Google Patents
Deep drawn axle sleeve moulding process Download PDFInfo
- Publication number
- CN104889238B CN104889238B CN201510257067.8A CN201510257067A CN104889238B CN 104889238 B CN104889238 B CN 104889238B CN 201510257067 A CN201510257067 A CN 201510257067A CN 104889238 B CN104889238 B CN 104889238B
- Authority
- CN
- China
- Prior art keywords
- mould
- stretching
- profiling
- axle sleeve
- deep drawn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000008569 process Effects 0.000 title claims abstract description 19
- 238000000465 moulding Methods 0.000 title claims abstract description 16
- 238000004080 punching Methods 0.000 claims abstract description 22
- 239000011230 binding agent Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 16
- 241001227561 Valgus Species 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000000750 progressive effect Effects 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 210000003739 neck Anatomy 0.000 description 15
- 238000005516 engineering process Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Adornments (AREA)
Abstract
The present invention is a kind of deep drawn axle sleeve moulding process, and its step includes stretching step, punching step, straight flange step and flanging step, the length for drawing high the neck after the flanging step is less than of the stretching step.The present invention shortens deep drawn distance by a kind of new deep drawn axle sleeve moulding process, realizes the low scrappage production of deep drawn axle sleeve.
Description
Technical field
It is more particularly to a kind of to process the deep drawn axle sleeve with flanging the present invention relates to metal stamping processing technique field
Technique.
Background technology
Axle sleeve is a kind of common metal structural member, but it is difficult to be likely to occur different process technologies according to different clients requirement
Point.Fig. 1 is a kind of while having the axle sleeve 5 of bottom 51, neck 52 and flanging 53, the material of bottom 51 of 1.5mm in customer demand
On the basis of material thickness, the length of neck 52 is up to 14.5mm.Sheet Metal Forming Technology is such as used, the shaping of neck 52 belongs to deep drawn model
Farmland.The method that conventional technique is used is, by the height of material stretched more than 16mm several times, to be then cut off the bottom surface of closing,
Side will be finally translated into outside edge, the maximum defect of this technique is too big tensile elongation, easily causes material to break, serious shadow
Ring product percent of pass.But according to Foundry Production, cost is higher.
Therefore, it is necessary to provide a kind of new technique to solve the above problems.
The content of the invention
It is a primary object of the present invention to provide a kind of technique for processing the deep drawn axle sleeve with flanging.
The present invention is achieved through the following technical solutions above-mentioned purpose：A kind of deep drawn axle sleeve moulding process, its step includes：
(1) stretching step：The material multistage stretching of plane is connected with the cylindrical neck of stretching bottom surface for one end；
(2) punch out step：The through hole of inside and outside insertion is punched into stretching bottom center；
(3) straight flange step：It is the extended surface concordant with cylinder by the sealing surface material expansion outside through hole；
(4) flanging step：It is flanging by the outer rim turnover of extended surface.
Length of the stretching distance of the stretching step less than neck after the flanging step.
Specifically, the technique is completed by a progressive die, the progressive die is included for completing stretching step successively
Extension section, the punching portion for completing punch out step, turn over portion and for completing flanging step for completing the straight of straight flange step
Rapid valgus.
Further, the extension section includes the upper mould of stretching, and mould is provided with some stretching punchings for increasing successively in the stretching
Head, the valgus include turning down mould outward, and described turning down mould activity sets up a pair of profiling lateral pressing blocks, profiling side described in a pair outward
The symmetrical section that is provided with binder block top is semicircular binder groove, and the length of the binder groove is more than last described stretching
The length of drift.
Further, the stretching step restrained stretching R angular radius 5-8mm.
Further, the punching portion includes mould under punch upper die and punching, and the punch upper die is provided with pierce punch, institute
Mould is provided with the first profiling tray under stating punching, and the first profiling tray is provided with the material-dropping hole for avoiding the pierce punch.
Further, the straight portion of turning over include it is straight roll up mould and it is straight turn down mould, it is described it is straight roll up mould be provided with external diameter with it is last
The same straight of one draw punch external diameter turns over drift, described straight to turn down mould and be provided with the second profiling tray, the second profiling tray
It is provided with and avoids the straight avoidance hole for turning over drift.
Further, the valgus also include rolling up mould outward, and described rolling up mould is provided with a locating core outward.
Further, it is described it is outer turn down mould be additionally provided with annular clap drift and passed through from the middle of the drift of clapping it is outer
Drift is turned over, described to clap drift between profiling lateral pressing block described in a pair, the locating core is upper and lower with the drift that turns up
Relatively.
Further, the profiling lateral pressing block is provided with a heavy face for being located at the binder groove bottom.
Further, the profiling lateral pressing block bottom is provided with oblique pin, and the outer mould of turning down is provided with described for guiding
The oblique guiding groove of oblique pin.
Using above-mentioned technical proposal, the beneficial effect of technical solution of the present invention is：The present invention is by a kind of new deep drawn
Axle sleeve moulding process, shortens deep drawn distance, realizes the low scrappage production of deep drawn axle sleeve.
Brief description of the drawings
Fig. 1 is axle sleeve design structure diagram；
Fig. 2 is the flow chart of deep drawn axle sleeve moulding process of the present invention；
Fig. 3 is the front view of the progressive die；
Fig. 4 is the sectional view of punching portion matched moulds state；
Fig. 5 is the sectional view for directly turning over portion's matched moulds state；
Fig. 6 is the top view of valgus matched moulds state；
Fig. 7 is the main partial sectional view of profiling lateral pressing block；
Fig. 8 is the upward view of profiling lateral pressing block.
Numeral is represented in figure：
1- extension sections, mould in 11- stretchings, the draw punchs of 111- first, the draw punchs of 112- second, the stretching punchings of 113- the 3rd
Head；
2- punchings portion, 21- punch upper dies, 211- pierce punches, mould under 22- punchings, 221- the first profiling trays, 2211-
Material-dropping hole；
3- directly turns over portion, and 31- directly rolls up mould, and 311- directly turns over drift, and 3111- roots, 3112- heads, 32- directly turns down mould,
321- the second profiling trays, 3211- avoids hole；
4- valgus, roll up mould outside 41-, 411- locating cores turn down mould, the oblique guiding grooves of 42a-, 421- profiling side pressures outside 42-
Material block, 4211- binder grooves, 4212- sinks face, the oblique pins of 4213-, and 422- claps drift, and 423- turns up drift；
5- shaft sleeve workpieces, 51- bottoms, 52- necks, 53- flangings.
Specific embodiment
A kind of such as Fig. 2, deep drawn axle sleeve moulding process, step includes：
(1) stretching step：The material multistage stretching of plane is connected with the cylindrical neck of stretching bottom surface for one end；
(2) punch out step：The through hole of inside and outside insertion is punched into stretching bottom center；
(3) straight flange step：It is the extended surface concordant with cylinder by the sealing surface material expansion outside through hole；
(4) flanging step：It is flanging by the outer rim turnover of extended surface.
The present invention is described in further detail with reference to specific embodiment.
As shown in figure 3, a kind of deep drawn axle sleeve shaping progressive die of the invention, successively including extension section 1, punching portion 2, straight
Turn over portion 3 and valgus 4.Extension section 1 includes the upper mould 11 of stretching, and mould 11 is provided with three draw punchs for increasing successively (the in stretching
One draw punch 111, the second draw punch 112, the 3rd draw punch 113).When metal material belt passes through from the progressive die, first
Stretched in extension section 1, material is the preliminary structure of neck 52 to form cylindricality after three times stretch, neck 52 it is another
Side is connected with stretching bottom surface (mark) without thrusting.
As shown in figure 4, punching portion 2 includes mould 22 under punch upper die 21 and punching, punch upper die 21 is provided with pierce punch
211, mould 22 is provided with the first profiling tray 221 under punching, and the first profiling tray 221 is provided with the material-dropping hole for avoiding pierce punch 211
2211.During punching, the shaft sleeve workpiece 5 after stretching is spacing by the first profiling tray 221, with the 2-in-1 mould in punching portion, pierce punch
211, by the perforate at the stretching bottom center of shaft sleeve workpiece 5, in case stretching bottom surface is expanded in next step from tapping, are swept away
One piece of appropriately sized waste material can be discharged from material-dropping hole 2211.
As shown in figure 5, straight portion 3 of turning over includes directly rolling up mould 31 and directly turns down mould 32, directly roll up mould 31 and be provided with external diameter and the 3rd
The same straight of the external diameter of draw punch 113 turns over drift 311, directly turns down mould 32 and is provided with the second profiling tray 321, the second profiling tray
321 are provided with the avoidance hole 3211 for avoiding and directly turning over drift 311.When directly turning over, the shaft sleeve workpiece 5 after punching is by the second profiling tray 321
Spacing, with directly the matched moulds of portion 3 is turned over, directly turning over drift 311 will pass through from the inside of shaft sleeve workpiece 5, and the stretching bottom surface after punching is expanded
Cylindricality facade is opened into, the distance at cylindricality position is increased.
As shown in Figure 6 to 8, valgus 4 include rolling up mould 41 outward and turn down mould 42 outward；Turning down mould 42 is provided with a pair of work outward
Clap drift 422 and the drift 423 that turns up that is passed through from the middle of drift 422 of clapping of dynamic profiling lateral pressing block 421, annular, clap
Flat punch 422 is located between a pair of profiling lateral pressing blocks 421, and the symmetrical section that is provided with a pair of 421 tops of profiling lateral pressing block is
Semicircular binder groove 4211, profiling binder block 421 is provided with a heavy face 4212 for being located at the bottom of binder groove 4211, profiling lateral pressing
The bottom of block 421 is provided with oblique pin 4213, mould 42 is turned down outward and is provided with oblique guiding groove 42a for guiding oblique pin 4213；Roll up outward
Mould 41 is provided with locating core 411, and locating core 411 is relative about 423 with the drift that turns up.When turning up, shaft sleeve workpiece 5 is loaded in two by support
Top between profiling lateral pressing block 421, during matched moulds, the locating core 411 that mould 41 is rolled up outward is penetrated into inside shaft sleeve workpiece 5, complete
Into axis Primary Location, it is descending it is outer roll up that mould 41 press against shaft sleeve workpiece 5 and two profiling lateral pressing blocks 421 are descending together, by
In the interaction for outward turning down the oblique guiding groove 42a of mould 42 and profiling binder block 421 and oblique pin 4213, two descending profiling sides
Binder block 421 occurs close to motion simultaneously, and two section will be combined into one by axle sleeve work for semicircular binder groove 4211
The cylindrical cavity that the periphery of 5 neck of part 52 clamps, completes the axis location of shaft sleeve workpiece 5；It is outer when rolling up mould 41 and continuing traveling downwardly,
The lower edge of neck 52 through turning over straight is touched and turns up drift 423 and generation tentatively is extended out, then when descending, the lower edge for extending out is contacted
Flanging 53 is formed as to drift 422 of clapping, the heavy face 4212 of the lower section of binder groove 4211 provides the collecting of flanging 53
Space, makes flanging 53 more preferable with the depth of parallelism of bottom 51.
The length of binder groove 4211 is more than the length of the 3rd draw punch 113, therefore the final stretching distance in stretching step
The length of the neck 52 after being turned up by binder groove 4211 less than shaft sleeve workpiece 5.In practical application, when the length of the requirement of neck 52
It is 14.5mm, then the length of binder groove 4211 is 14.5mm, and the length of the 3rd draw punch 113 only needs 12-13mm, less than existing
The draw punch length requirement of more than 16mm in technology.This main points importance in process is：Grown in identical neck 52
Under the premise of degree and the requirement of the ring width of flanging 53, deep drawn distance is shortened, the deflection of material reduces in such deep drawn, material
Thickness has more preferable guarantee, therefore manufacturing scrap rate is substantially reduced, and stretches the problem that overall length requires length less than neck 52
Then supplied by the way that the stretching bottom surface of opening is turned over into straight length, thus final shaft sleeve workpiece 5 specification can also reach standard will
Ask.
Stretching step restrained stretching R angular radius 5-8mm.Because stretching after-drawing bottom surface will also carry out turning over straight, if stretching step
The too small then material of R angular radius in rapid can be weaker in turnover region, and risk of breakage is also susceptible in the stress for repeating.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, not
On the premise of departing from the invention design, various modifications and improvements can be made, these belong to protection model of the invention
Enclose.
Claims (8)
1. a kind of deep drawn axle sleeve moulding process, it is characterised in that step includes：
(1) stretching step：The material multistage stretching of plane is connected with the cylindrical neck of stretching bottom surface for one end；
(2) punch out step：The through hole of inside and outside insertion is punched into stretching bottom center；
(3) straight flange step：It is the extended surface concordant with cylinder by the sealing surface material expansion outside through hole；
(4) flanging step：It is flanging by the outer rim turnover of extended surface；
The technique is completed by a progressive die, and the progressive die is successively including being used to complete the extension section of stretching step, being used for
Complete the punching portion of punch out step, straight turn over portion and valgus for completing flanging step for complete straight flange step；
The extension section includes the upper mould of stretching, and mould is provided with some draw punchs for increasing successively in the stretching, and the valgus include
Outer to turn down mould, described turning down mould activity sets up a pair of profiling lateral pressing blocks outward, and profiling lateral pressing block top is symmetrical described in a pair
Section is provided with for semicircular binder groove, the length of the length more than last draw punch of the binder groove；It is described
Length of the stretching distance of stretching step less than neck after the flanging step.
2. deep drawn axle sleeve moulding process according to claim 1, it is characterised in that：The stretching step restrained stretching R
Angular radius 5-8mm.
3. deep drawn axle sleeve moulding process according to claim 1, it is characterised in that：The punching portion includes punch upper die
With mould under punching, the punch upper die is provided with pierce punch, and mould is provided with the first profiling tray, first profiling under the punching
Tray is provided with the material-dropping hole for avoiding the pierce punch.
4. deep drawn axle sleeve moulding process according to claim 1, it is characterised in that：The straight portion of turning over includes directly rolling up mould
Turn down mould with straight, it is described it is straight roll up mould and be provided with external diameter directly turn over drift with last draw punch external diameter as, it is described directly to turn over
Lower mould is provided with the second profiling tray, and the second profiling tray is provided with and avoids the straight avoidance hole for turning over drift.
5. deep drawn axle sleeve moulding process according to claim 1, it is characterised in that：The valgus also include rolling up outward
Mould, described rolling up mould is provided with a locating core outward.
6. deep drawn axle sleeve moulding process according to claim 5, it is characterised in that：Mould is turned down outside described be additionally provided with annular
The drift and from the drift that turns up clapped and pass through in the middle of drift of clapping, the drift of clapping is positioned at profiling side pressure described in a pair
Between material block, the locating core is relative up and down with the drift that turns up.
7. deep drawn axle sleeve moulding process according to claim 6, it is characterised in that：The profiling lateral pressing block is provided with one
Positioned at the heavy face of the binder groove bottom.
8. deep drawn axle sleeve moulding process according to claim 1, it is characterised in that：The profiling lateral pressing block bottom sets
There is an oblique pin, the outer mould of turning down is provided with oblique guiding groove for guiding the oblique pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510257067.8A CN104889238B (en) | 2015-05-20 | 2015-05-20 | Deep drawn axle sleeve moulding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510257067.8A CN104889238B (en) | 2015-05-20 | 2015-05-20 | Deep drawn axle sleeve moulding process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104889238A CN104889238A (en) | 2015-09-09 |
| CN104889238B true CN104889238B (en) | 2017-07-07 |
Family
ID=54022434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510257067.8A Active CN104889238B (en) | 2015-05-20 | 2015-05-20 | Deep drawn axle sleeve moulding process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104889238B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106702670A (en) * | 2016-12-28 | 2017-05-24 | 安徽协诚实业股份有限公司 | Inner-barrel back cover for dry washers and manufacturing method of inner-barrel back cover |
| CN108080493B (en) * | 2017-12-14 | 2024-02-06 | 珠海格力电器股份有限公司 | Punching die and punching method |
| CN109461856A (en) * | 2018-10-16 | 2019-03-12 | 浙江捷汽车零部件有限公司 | T02 type aluminum battery case shell-machining process |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1050075C (en) * | 1993-06-30 | 2000-03-08 | 株式会社金光 | Method forming of hub from block of plate and belt wheel made from plate |
| JP3739936B2 (en) * | 1998-04-28 | 2006-01-25 | 松下電器産業株式会社 | Method of processing part having cylindrical body with expanded tip and mold used therefor |
| JP3462996B2 (en) * | 1999-04-05 | 2003-11-05 | 日高精機株式会社 | Method for manufacturing fins for heat exchanger and mold for fins for heat exchanger |
| JP2004223583A (en) * | 2003-01-24 | 2004-08-12 | Bridgestone Corp | Burring processing method for sheet |
| CN101954430B (en) * | 2009-07-17 | 2013-01-16 | 无锡国盛精密模具有限公司 | Manufacture method and forming die of fin for heat exchanger |
| CN102357599B (en) * | 2009-12-31 | 2013-09-25 | 潍坊裕元电子有限公司 | Progressive stamping die for producing thin-wall metal rings |
| CN101850380A (en) * | 2010-05-26 | 2010-10-06 | 苏州铭峰精密机械有限公司 | High flanging hole forming method |
| JP2013126673A (en) * | 2011-12-19 | 2013-06-27 | Ricoh Co Ltd | Thin plate burring method and thin plate female screw-forming method |
-
2015
- 2015-05-20 CN CN201510257067.8A patent/CN104889238B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104889238A (en) | 2015-09-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP6058002B2 (en) | Can manufacturing method and can manufacturing apparatus | |
| CN104889238B (en) | Deep drawn axle sleeve moulding process | |
| CN202377388U (en) | Automobile spare wheel bin part manufacture system | |
| CN103949539B (en) | Stamping Technology of Clutch Gland Window | |
| CN105414898B (en) | A kind of preparation method of the direct-current motor shell of flange shaping | |
| CN202367043U (en) | Production line device for automobile wheel casing parts | |
| CN202877386U (en) | Compressor silencer continuous stamping die | |
| CN207255038U (en) | A kind of stamping die for processing arc surfaced tap retaining ring | |
| CN203635772U (en) | Flying wheel disc punch forming die | |
| CN103433377A (en) | Blanking, punching, flanging and forming composite die | |
| CN111085606B (en) | Back extrusion plane forming process for end cone type part of automobile exhaust system | |
| CN206373294U (en) | A kind of combined type shape expanding machine frock | |
| CN102873214A (en) | Continuous stamping die for compressor silencer | |
| CN204735616U (en) | Axle sleeve shaping modulus of continuity is stretched in deep -draw | |
| CN202861128U (en) | Spinning forming mould for cylindrical workpiece with wide flanged lip | |
| CN204584061U (en) | A kind of automobile exhaust pipe end cone drawing die | |
| CN204365841U (en) | Pipe reducing die | |
| CN204018459U (en) | A kind of device for processing pipe fitting U-type groove | |
| CN204135193U (en) | Deep-draw part bulging processing mold | |
| CN204584059U (en) | A kind of automobile exhaust pipe end cone shaping mould | |
| CN206936121U (en) | Piercing and flanging integrated device | |
| CN105215161A (en) | The processing method of a kind of monaural airtight nut height cover part | |
| CN203418007U (en) | Stamping drawing die | |
| CN201437148U (en) | Roll forging module of an automatic roll forging machine | |
| CN204074935U (en) | A kind of longitudinal progressive die of drawer guideway |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |