CN104886735A - Silkworm chrysalis peeling machine - Google Patents
Silkworm chrysalis peeling machine Download PDFInfo
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- CN104886735A CN104886735A CN201510244663.2A CN201510244663A CN104886735A CN 104886735 A CN104886735 A CN 104886735A CN 201510244663 A CN201510244663 A CN 201510244663A CN 104886735 A CN104886735 A CN 104886735A
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Abstract
本发明涉及一种蚕蛹去皮机，包括送料装置，送料装置后依次设有输送装置和夹持装置，输送装置包括安装于牙盘上的第一链条，第一链条上设有若干对相互对称的卡托，每对卡托分别垂直安装于第一链条的相邻两销轴上，夹持装置包括对称设置于第一链条两侧的第二链条和第三链条，第二链条和第三链条的销轴上分别连接设有若干牵引轴，牵引轴外侧安装有滚轮，滚轮外侧连接有夹持块，夹持块侧部开设有凹槽，滚轮下部分别设有同步带，第一链条正上方设有切刀。本发明的有益效果是：只需将蚕蛹倒入，无需人工其他操作即可将蚕蛹一个一个地进行去皮分离；效率高，自动化程度高，省时省力，制造成本低，去皮效果好。
The invention relates to a silkworm chrysalis peeling machine, which includes a feeding device, a conveying device and a clamping device are arranged in turn after the feeding device, the conveying device includes a first chain installed on a tooth plate, and several pairs of mutually symmetrical Each pair of card holders is installed vertically on two adjacent pin shafts of the first chain respectively. The clamping device includes a second chain and a third chain symmetrically arranged on both sides of the first chain. The second chain and the third chain A number of traction shafts are respectively connected to the pin shafts of the chain, rollers are installed on the outside of the traction shafts, clamping blocks are connected to the outside of the rollers, grooves are opened on the sides of the clamping blocks, synchronous belts are respectively provided on the lower parts of the rollers, and the first chain is There is a cutter on the top. The beneficial effect of the present invention is that the silkworm chrysalis can be peeled and separated one by one without manual other operations only by pouring in the silkworm chrysalis; the efficiency is high, the degree of automation is high, time and effort are saved, the manufacturing cost is low, and the peeling effect is good.
Description
（一） 技术领域 (1) Technical field
本发明属于食品加工技术领域，特别涉及一种用于加工蚕蛹的蚕蛹去皮机。 The invention belongs to the technical field of food processing, in particular to a silkworm chrysalis peeling machine for processing silkworm chrysalis.
（二） 背景技术 (2) Background technology
蚕蛹含有丰富的蛋白质和多种氨基酸，是体弱、病后、老人及妇女产后的高级营养补品。蚕蛹能产生具有药理学活性的物质，可有效提高人体内白细胞水平，从而提高人体免疫功能，延缓人体机能衰老，蚕蛹油可以降血脂、降胆固醇、对治疗高胆固醇血症和改善肝功能有显著作用。蚕蛹全身都是宝，它的营养价值可以同猪肉、鸡蛋、虾蟹等相媲美，人们常说“三只蚕蛹，一个鸡蛋”。由于蚕蛹带皮食用不仅口感不好，更重要的是影响了蚕蛹的营养成分的吸收。目前，人们都是将蚕蛹速冻后简单打磨进行去皮，但效果不理想，且效率极低，尤其对进行蚕蛹大量加工的企业来说，更是阻碍其发展和壮大。另外，为了确保蚕蛹营养成分不流失，对新鲜蚕蛹直接进行加工去皮更是困难。 Silkworm chrysalis is rich in protein and a variety of amino acids, and is a high-level nutritional supplement for the weak, sick, elderly and women after childbirth. Silkworm chrysalis can produce pharmacologically active substances, which can effectively increase the level of white blood cells in the human body, thereby improving human immune function and delaying the aging of human body functions. Silkworm chrysalis oil can lower blood fat and cholesterol, and has a significant effect on treating hypercholesterolemia and improving liver function. effect. Silkworm chrysalis is full of treasures, and its nutritional value can be compared with pork, eggs, shrimp and crab, etc. People often say "three silkworm chrysalis, one egg". Eating silkworm chrysalis with skin is not only bad in mouthfeel, but more importantly affects the absorption of the nutritional labeling of silkworm chrysalis. At present, people simply polish and peel silkworm chrysalis after quick freezing, but the effect is unsatisfactory and the efficiency is extremely low, especially for enterprises that process a large number of silkworm chrysalis, which hinders their development and growth. In addition, in order to ensure that the nutrients of silkworm chrysalis are not lost, it is even more difficult to directly process and peel fresh silkworm chrysalis.
（三） 发明内容 (3) Contents of the invention
本发明为了弥补现有技术的不足，提供了一种效率高、自动化程度高、省时省力、制造成本低、去皮效果好的蚕蛹去皮机。 In order to make up for the deficiencies of the prior art, the present invention provides a silkworm chrysalis peeling machine with high efficiency, high degree of automation, time and labor saving, low manufacturing cost and good peeling effect.
本发明是通过如下技术方案实现的： The present invention is achieved through the following technical solutions:
一种蚕蛹去皮机，包括送料装置，其特征是：所述送料装置后依次设有输送装置和夹持装置，输送装置包括安装于牙盘上的第一链条，第一链条上设有若干对相互对称的卡托，每对卡托分别垂直安装于第一链条的相邻两销轴上，夹持装置包括对称设置于第一链条两侧的第二链条和第三链条，第二链条和第三链条的销轴上分别连接设有若干牵引轴，牵引轴外侧安装有滚轮，滚轮外侧连接有夹持块，夹持块侧部开设有凹槽，滚轮下部分别设有同步带，第一链条正上方设有切刀。 A silkworm chrysalis peeling machine, comprising a feeding device, is characterized in that: the feeding device is followed by a conveying device and a clamping device, the conveying device includes a first chain installed on the tooth plate, and several chains are arranged on the first chain. For mutually symmetrical card holders, each pair of card holders is vertically installed on two adjacent pin shafts of the first chain respectively, and the clamping device includes a second chain and a third chain symmetrically arranged on both sides of the first chain, and the second chain A number of traction shafts are respectively connected to the pin shafts of the third chain, rollers are installed on the outside of the traction shafts, clamping blocks are connected to the outside of the rollers, grooves are opened on the sides of the clamping blocks, and timing belts are respectively provided on the lower parts of the rollers. A cutter is arranged directly above the chain.
所述送料装置包括输送带，输送带两侧设有侧挡板，两侧挡板之间设有上挡板。 The feeding device includes a conveyor belt, side baffles are arranged on both sides of the conveyor belt, and an upper baffle is arranged between the two side baffles.
所述第二链条水平安装于第一牙盘、第二牙盘和第三牙盘上，第三链条水平安装于第四牙盘、第五牙盘和第六牙盘上，第一牙盘和第二牙盘的连线、第四牙盘和第五牙盘的连线分别与第一链条平行，第三牙盘、第六牙盘分别位于第二牙盘、第五牙盘下部的外侧。 The second chain is installed horizontally on the first chainring, the second chainring and the third chainring, the third chain is horizontally installed on the fourth chainring, the fifth chainring and the sixth chainring, and the first chainring The connecting line with the second chainring, the connecting line between the fourth chainring and the fifth chainring are respectively parallel to the first chain, the third chainring and the sixth chainring are respectively located at the lower part of the second chainring and the fifth chainring outside.
所述第一链条尾端与第二牙盘和第五牙盘位于一条直线上。 The tail end of the first chain is located on a straight line with the second chainring and the fifth chainring.
所述第二链条和第三链条末端下部设有分离桶，分离桶侧部及底部设有通孔，分离桶下方设有收集桶。 A separation bucket is provided at the lower end of the second chain and the third chain, through holes are provided at the side and bottom of the separation bucket, and a collection bucket is provided below the separation bucket.
所述分离桶侧边设置有风机。 A fan is arranged on the side of the separation barrel.
所述切刀中心安装有转轴，转轴安装于架体上，架体底部连接设有挡片。 A rotating shaft is installed in the center of the cutter, and the rotating shaft is installed on the frame body, and the bottom of the frame body is connected with a blocking piece.
所述架体顶部安装有弹簧。 A spring is installed on the top of the frame.
本发明的有益效果是：只需将蚕蛹倒入，无需人工其他操作即可将蚕蛹一个一个地进行去皮分离；效率高、自动化程度高、省时省力、制造成本低、去皮效果好，在为新鲜蚕蛹去皮提供便利的前提下同时保证了蚕蛹的营养价值。 The beneficial effects of the present invention are: only need to pour the silkworm chrysalis into the silkworm chrysalis one by one without other manual operations; the efficiency is high, the degree of automation is high, time and effort are saved, the manufacturing cost is low, and the peeling effect is good. On the premise of providing convenience for peeling fresh silkworm chrysalis, the nutritional value of silkworm chrysalis is guaranteed at the same time.
（四） 附图说明 (4) Description of drawings
下面结合附图对本发明作进一步的说明。 The present invention will be further described below in conjunction with the accompanying drawings.
附图1为本发明的送料装置和输送装置结构示意图； Accompanying drawing 1 is the structural representation of feeding device and conveying device of the present invention;
附图2为本发明的夹持装置结构示意图； Accompanying drawing 2 is the structural representation of clamping device of the present invention;
附图3为本发明的分离桶和收集桶结构示意图； Accompanying drawing 3 is the structural representation of separation bucket and collection bucket of the present invention;
附图4为本发明的切刀安装结构示意图； Accompanying drawing 4 is the schematic diagram of cutter installation structure of the present invention;
图中，1送料装置，2输送装置，3夹持装置，4第一链条，5卡托，6第二链条，7第三链条,8牵引轴,9滚轮，10夹持块,11凹槽,12同步带,13切刀,14输送带,15侧挡板,16上挡板,17第一牙盘,18第二牙盘,19第三牙盘,20第四牙盘,21第五牙盘,22第六牙盘,23分离桶,24通孔,25收集桶,26风机，27转轴,28架体,29挡片,30弹簧。 In the figure, 1 feeding device, 2 conveying device, 3 clamping device, 4 first chain, 5 card tray, 6 second chain, 7 third chain, 8 traction shaft, 9 roller, 10 clamping block, 11 groove , 12 timing belt, 13 cutter, 14 conveyor belt, 15 side baffle, 16 upper baffle, 17 first chainring, 18 second chainring, 19 third chainring, 20 fourth chainring, 21 fifth Chainwheel, 22 the sixth toothplate, 23 separation buckets, 24 through holes, 25 collection buckets, 26 fans, 27 rotating shafts, 28 frame bodies, 29 retaining plates, 30 springs.
（五） 具体实施方式 (5) Specific implementation methods
附图为本发明的一种具体实施例。该实施例包括送料装置1，送料装置1后依次设有输送装置2和夹持装置3，输送装置2包括安装于牙盘上的第一链条4，第一链条4上设有若干对相互对称的卡托5，每对卡托5分别垂直安装于第一链条4的相邻两销轴上，夹持装置3包括对称设置于第一链条4两侧的第二链条6和第三链条7，第二链条6和第三链条7的销轴上分别连接设有若干牵引轴8，牵引轴8外侧安装有滚轮9，滚轮9外侧连接有夹持块10，夹持块10侧部开设有凹槽11，滚轮9下部分别设有同步带12，第一链条4正上方设有切刀13。送料装置1包括输送带14，输送带14两侧设有侧挡板15，两侧挡板15之间设有上挡板16。第二链条6水平安装于第一牙盘17、第二牙盘18和第三牙盘19上，第三链条7水平安装于第四牙盘20、第五牙盘21和第六牙盘22上，第一牙盘17和第二牙盘18的连线、第四牙盘20和第五牙盘21的连线分别与第一链条4平行，第三牙盘19、第六牙盘22分别位于第二牙盘18、第五牙盘21下部的外侧第一链条4尾端与第二牙盘18和第五牙盘21位于一条直线上。第二链条6和第三链条7末端下部设有分离桶23，分离桶23侧部及底部设有通孔24，分离桶23下方设有收集桶25。分离桶23侧边设置有风机26。切刀13中心安装有转轴27，转轴27安装于架体28上，架体28底部连接设有挡片29。架体28顶部安装有弹簧30。 Accompanying drawing is a kind of specific embodiment of the present invention. This embodiment comprises feeding device 1, and feeding device 1 is provided with conveying device 2 and holding device 3 successively, and conveying device 2 comprises the first chain 4 that is installed on the chainring, and the first chain 4 is provided with several pairs of mutually symmetrical Each pair of card holders 5 is installed vertically on two adjacent pin shafts of the first chain 4 respectively, and the clamping device 3 includes a second chain 6 and a third chain 7 symmetrically arranged on both sides of the first chain 4 , the pin shafts of the second chain 6 and the third chain 7 are respectively connected with several traction shafts 8, the outside of the traction shaft 8 is equipped with a roller 9, the outside of the roller 9 is connected with a clamping block 10, and the side of the clamping block 10 is provided with The groove 11 and the lower part of the roller 9 are respectively provided with a synchronous belt 12 , and a cutter 13 is provided directly above the first chain 4 . The feeding device 1 includes a conveyor belt 14 , side baffles 15 are arranged on both sides of the conveyor belt 14 , and an upper baffle 16 is arranged between the two side baffles 15 . The second chain 6 is installed horizontally on the first chainring 17, the second chainring 18 and the third chainring 19, and the third chain 7 is horizontally installed on the fourth chainring 20, the fifth chainring 21 and the sixth chainring 22 On, the connecting line of the first crankset 17 and the second crankset 18, the connecting line of the fourth crankset 20 and the fifth crankset 21 are respectively parallel to the first chain 4, the third crankset 19, the sixth crankset 22 The tail ends of the outer first chain 4 at the bottom of the second tooth plate 18 and the fifth tooth plate 21 are located on a straight line with the second tooth plate 18 and the fifth tooth plate 21 respectively. The bottom of the second chain 6 and the third chain 7 end is provided with a separation barrel 23, the side and bottom of the separation barrel 23 are provided with through holes 24, and the bottom of the separation barrel 23 is provided with a collection barrel 25. A blower fan 26 is arranged on the side of the separation bucket 23 . A rotating shaft 27 is installed at the center of the cutting knife 13, and the rotating shaft 27 is installed on a frame body 28, and a blocking piece 29 is connected to the bottom of the frame body 28. A spring 30 is mounted on the top of the frame body 28 .
采用本发明的一种蚕蛹去皮机，将新鲜的蚕蛹倒在送料装置1的输送带14上，输送带14带动蚕蛹前行，在前行过程中经过两侧挡板15之间，两侧挡板15之间的距离刚好够一个蚕蛹的长度，同时上挡板16与输送带14的距离与蚕蛹的高度差不多，若蚕蛹倾斜前行，上挡板16就会轻轻刮住蚕蛹，直到将其长度方向与输送带14长度方向垂直，由于后方大量蚕蛹的涌入，即可将其一个一个推离输送带14。输送装置2的第一链条4处于水平位置时，相对称的两卡托5是平行的，且是紧靠在一起的，当其位于侧面时，相对称的两卡托5分别向外倾斜，蚕蛹落入此两卡托5内，两卡托5运转至上部水平位置时两卡托5合并紧靠在一起，将蚕蛹水平托举前行。夹持装置3的第二链条6和第三链条7同步进行，第二链条6的夹持块10和第三链条7的夹持块10分别由第三牙盘19行进到第二牙盘18及第六牙盘22行进至第五牙盘21时，两个夹持块10的距离越来越近，当其分别行进至第二牙盘18和第五牙盘21处时，二者距离达到最近，且与第一链条4末端平齐，此时将要打开的两卡托5内的蚕蛹两端分别伸入两侧的夹持块10的凹槽11内，第一牙盘17与第二牙盘18的连线与第一链条4平行，第四牙盘20与第五牙盘21的连线也与第一链条4平行，此时两夹持块10带动蚕蛹直线前行，在前行过程中，两同步带12分别带动两滚轮9绕牵引轴8同步滚动，蚕蛹在前行过程中同时滚动，滚动至切刀13处时，由于蚕蛹自身的旋转和切刀13的高速旋转，即可将其外皮一圈割开，挡片29与切刀13底部距离1mm，即可保证切刀13与蚕蛹之间留出1mm间隙，当切刀13切入蚕蛹1mm深后，挡片29即可阻挡切刀13再与蚕蛹进一步接触，即可在割开外皮的同时不损伤蚕蛹本身；弹簧30时刻下压切刀13，保证切刀13顺利接触蚕蛹外皮，使其快速顺利切开。切开表皮的蚕蛹继续直线前行，当到达第一牙盘17及第四牙盘20处后，两夹持块10远离，将蚕蛹松开，落入分离桶23内，蚕蛹在下落过程中被风机26强力吹动，使蚕蛹和外皮分开，由于通孔比蚕蛹本身大而比其外皮小，使剥掉外皮的蚕蛹从分离桶23底部的通孔24落入收集桶25内，外皮留在分离桶23内。分离桶23侧部也设有通孔24，使蚕蛹在分离桶23内侧壁滚动时外皮与蚕蛹本身更加容易分离。 Adopt a kind of silkworm chrysalis peeling machine of the present invention, fresh silkworm chrysalis is poured on the conveyer belt 14 of feeding device 1, and conveyer belt 14 drives silkworm chrysalis to move forward, passes between the baffle plates 15 on both sides in the process of moving forward. The distance between the baffle plates 15 is just enough for the length of a silkworm chrysalis, and the distance between the upper baffle plate 16 and the conveyor belt 14 is about the same as the height of the silkworm chrysalis. With its length direction perpendicular to the length direction of the conveyor belt 14, it can be pushed away from the conveyor belt 14 one by one due to the influx of a large number of silkworm chrysalis from the rear. When the first chain 4 of the conveying device 2 is in a horizontal position, the two symmetrical brackets 5 are parallel and close together; when they are on the side, the two symmetrical brackets 5 are inclined outwards respectively The silkworm chrysalis falls into the two holders 5, and when the two holders 5 run to the upper horizontal position, the two holders 5 merge and close together, and the silkworm chrysalis is lifted horizontally to move forward. The second chain 6 and the third chain 7 of the clamping device 3 are carried out synchronously, and the clamping block 10 of the second chain 6 and the clamping block 10 of the third chain 7 are respectively advanced from the third tooth plate 19 to the second tooth plate 18 And when the sixth tooth plate 22 travels to the fifth tooth plate 21, the distance between the two clamping blocks 10 is getting closer, and when they respectively advance to the second tooth plate 18 and the fifth tooth plate 21, the distance between the two Reach recently, and be concordant with the first chain 4 ends, the silkworm chrysalis two ends in the two card holders 5 that will be opened this moment stretch into respectively in the groove 11 of the holding block 10 of both sides, the first chainring 17 and the second The connecting line of two chainrings 18 is parallel with the first chain 4, and the connecting line of the fourth toothing plate 20 and the fifth toothing plate 21 is also parallel with the first chain 4. At this moment, two clamping pieces 10 drive the silkworm chrysalis to move straight ahead. In the process of moving forward, the two synchronous belts 12 respectively drive the two rollers 9 to roll synchronously around the traction shaft 8, and the silkworm chrysalis rolls at the same time during the forward movement. , can cut its outer skin in a circle, and the distance between the stopper 29 and the bottom of the cutter 13 is 1mm, which can ensure that a 1mm gap is reserved between the cutter 13 and the silkworm chrysalis. When the cutter 13 cuts into the silkworm chrysalis 1mm deep, the stopper 29 The cutting knife 13 can be blocked from further contact with the silkworm chrysalis, and the silkworm chrysalis itself can not be damaged while cutting the skin; the spring 30 presses down on the cutting knife 13 to ensure that the cutting knife 13 contacts the silkworm chrysalis skin smoothly, so that it can be cut quickly and smoothly. The silkworm chrysalis that has cut the epidermis continues to move forward in a straight line. When it reaches the first tooth plate 17 and the fourth tooth plate 20, the two clamping blocks 10 are separated, the silkworm chrysalis is released, and it falls into the separation bucket 23. The silkworm chrysalis is in the process of falling The silkworm chrysalis is blown strongly by the fan 26 to separate the silkworm chrysalis from the outer skin. Since the through hole is larger than the silkworm chrysalis itself and smaller than its outer skin, the silkworm chrysalis that has peeled off the outer skin falls into the collection bucket 25 from the through hole 24 at the bottom of the separation bucket 23, and the outer skin remains. In the separation bucket 23. Separation barrel 23 side parts are also provided with through hole 24, and when silkworm chrysalis rolls on separation barrel 23 inner sidewalls, the outer skin and silkworm chrysalis itself are more easily separated.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106551415A (en) * | 2015-09-23 | 2017-04-05 | 抚顺弘业机械加工有限公司 | Pupa bombycises seperator |
| CN117426211A (en) * | 2023-10-18 | 2024-01-23 | 宁波市农业科学研究院 | Watermelon seed harvesting method and device |
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| CN1071554A (en) * | 1992-04-27 | 1993-05-05 | 张玉萍 | A kind of edible fresh-keeping preparation method thereof of silkworm chrysalis |
| WO2002062161A1 (en) * | 2001-02-07 | 2002-08-15 | Susumu Takayama | Method and apparatus for producing health drink containing chlorophyll |
| WO2005120255A1 (en) * | 2004-06-11 | 2005-12-22 | Susumu Takayama | Process for producing chlorophyll-containing substance |
| CN101125000A (en) * | 2007-09-25 | 2008-02-20 | 郭建国 | Technology for preparing silkworm chrysalis food and its equipment |
| CN201588013U (en) * | 2009-12-13 | 2010-09-22 | 姜双平 | a pupation machine |
| CN103348954A (en) * | 2013-07-24 | 2013-10-16 | 西南大学 | Automatic cocoon and pupa separating device |
| CN203762258U (en) * | 2014-01-24 | 2014-08-13 | 四川德源蚕业股份有限公司 | Silkworm chrysalis shelling device |
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2015
- 2015-05-14 CN CN201510244663.2A patent/CN104886735B/en not_active Withdrawn - After Issue
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1071554A (en) * | 1992-04-27 | 1993-05-05 | 张玉萍 | A kind of edible fresh-keeping preparation method thereof of silkworm chrysalis |
| WO2002062161A1 (en) * | 2001-02-07 | 2002-08-15 | Susumu Takayama | Method and apparatus for producing health drink containing chlorophyll |
| WO2005120255A1 (en) * | 2004-06-11 | 2005-12-22 | Susumu Takayama | Process for producing chlorophyll-containing substance |
| CN101125000A (en) * | 2007-09-25 | 2008-02-20 | 郭建国 | Technology for preparing silkworm chrysalis food and its equipment |
| CN201588013U (en) * | 2009-12-13 | 2010-09-22 | 姜双平 | a pupation machine |
| CN103348954A (en) * | 2013-07-24 | 2013-10-16 | 西南大学 | Automatic cocoon and pupa separating device |
| CN203762258U (en) * | 2014-01-24 | 2014-08-13 | 四川德源蚕业股份有限公司 | Silkworm chrysalis shelling device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106551415A (en) * | 2015-09-23 | 2017-04-05 | 抚顺弘业机械加工有限公司 | Pupa bombycises seperator |
| CN117426211A (en) * | 2023-10-18 | 2024-01-23 | 宁波市农业科学研究院 | Watermelon seed harvesting method and device |
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| Publication number | Publication date |
|---|---|
| CN104886735B (en) | 2017-07-21 |
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