CN104880353B - A kind of multichannel air-flow uniform wet coal sample device - Google Patents
A kind of multichannel air-flow uniform wet coal sample device Download PDFInfo
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Abstract
本发明公开了一种多通道气流均匀润湿煤样装置,包括水超声波雾化器、多通道煤样室、湿度监测器、冷凝器和抽采泵;水超声波雾化器设有进水口和进气口,并通过管路和控制阀与多通道煤样室相连,多通道煤样室分为多个独立的空间,每个空间均单独通过控制阀以及管路分别与水超声波雾化器和冷凝器相连;湿度监测器安装在多通道煤样室上,能够监测多通道煤样室每个独立空间内部的湿度;冷凝器能够将水雾冷凝成水并通过排水阀排出。对颗粒煤和粉煤以及块状煤和型煤均适用,能够均匀地润湿煤样,并可通过湿度监测器得到不同含水率的煤样。可一次性获得同一含水率的多个煤样,也可一次性获得多个不同含水率的煤样,其结构合理,操作方便,润湿效果好。
The invention discloses a device for evenly wetting coal samples by multi-channel air flow, which comprises a water ultrasonic atomizer, a multi-channel coal sample chamber, a humidity monitor, a condenser and a extraction pump; the water ultrasonic atomizer is provided with a water inlet and The air inlet is connected to the multi-channel coal sample chamber through pipelines and control valves. The multi-channel coal sample chamber is divided into multiple independent spaces, and each space is connected to the water ultrasonic atomizer separately through the control valve and the pipeline. It is connected with the condenser; the humidity monitor is installed on the multi-channel coal sample chamber, which can monitor the humidity inside each independent space of the multi-channel coal sample chamber; the condenser can condense the water mist into water and discharge it through the drain valve. It is suitable for granular coal and pulverized coal as well as lump coal and briquette, can evenly wet coal samples, and can obtain coal samples with different moisture content through the humidity monitor. Multiple coal samples with the same moisture content can be obtained at one time, and multiple coal samples with different moisture content can also be obtained at one time. It has reasonable structure, convenient operation and good wetting effect.
Description
技术领域technical field
本发明涉及一种煤样润湿装置,尤其是一种适用于含水煤体特性研究的多通道气流均匀润湿煤样装置。The invention relates to a coal sample wetting device, in particular to a multi-channel gas flow uniform wetting coal sample device suitable for research on the characteristics of water-containing coal bodies.
背景技术Background technique
随着煤矿技术的发展,含水煤体的特性成为越来越多的煤炭工作者研究的对象,但是就目前的现场工艺来说,很难获得满足我们需要的含水煤样,因此如何润湿煤样以满足科学研究的需要成了摆在科研工作者眼前的难题。With the development of coal mine technology, the characteristics of water-bearing coal have become the research object of more and more coal workers, but in terms of the current field technology, it is difficult to obtain water-containing coal samples that meet our needs, so how to wet the coal How to meet the needs of scientific research has become a difficult problem for scientific researchers.
目前,获取含水煤样的方法也有很多,例如平衡水煤样制备,将煤体浸泡在水中,煤样注水等等,但是,这些方法基本都存在着各种各样的缺陷。首先,使用平衡水煤样的制备方法无法控制煤样的含水率;其次,将煤体浸泡在水中会导致煤体酥软而改变其性质且无法保证水分在煤体中均匀分布;再者,煤样注水虽然可以获得不同含水率的煤样,而且可以通过搅拌使水分均匀分布在煤样中,但是其对大块状的煤体和型煤不适用。因此,亟需寻找一种新的润湿装置,不仅适用于不同尺寸大小的煤样,而且能够根据研究的需要获得不同含水率的煤样且煤样中水分均匀分布。At present, there are many methods for obtaining water-containing coal samples, such as preparation of balanced water coal samples, immersing coal bodies in water, injecting water into coal samples, etc. However, these methods basically have various defects. Firstly, the water content of the coal sample cannot be controlled by using the method of preparing the equilibrium water coal sample; secondly, soaking the coal body in water will cause the coal body to become soft and change its properties and cannot ensure the uniform distribution of water in the coal body; thirdly, the coal body Although the sample water injection can obtain coal samples with different moisture content, and the water can be evenly distributed in the coal samples by stirring, but it is not suitable for large coal bodies and briquettes. Therefore, it is urgent to find a new wetting device, which is not only suitable for coal samples of different sizes, but also can obtain coal samples with different moisture contents according to the research needs and the moisture in the coal samples is evenly distributed.
发明内容Contents of the invention
技术问题:本发明的目的是克服现有技术中的不足之处,提供一种结构简单、适应性强、使用效果好的多通道气流均匀润湿煤样装置。Technical problem: The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a device with simple structure, strong adaptability, and good effect of using multi-channel airflow to evenly wet coal samples.
技术方案:本发明的多通道气流均匀润湿煤样装置,包括水超声波雾化器、多通道煤样室、湿度监测器、冷凝器和抽采泵;所述的水超声波雾化器上设有与水路相连的进水口和与气路相连的进气口;所述的水超声波雾化器与多通道煤样室管路相连,多通道煤样室与口冷凝器管路相连,冷凝器经管路与抽采泵相连;所述的多通道煤样室经隔板分为多个独立空间,每个空间均单独通过控制阀以及管路分别与水超声波雾化器和冷凝器相连;所述的湿度监测器安装在多通道煤样室上,能够监测多通道煤样室每个独立空间内部的湿度;所述抽采泵的抽采负压使在水超声波雾化器中形成的超微水粒子不断流入多通道煤样室内,并将从多通道煤样室流出的超微水粒子抽入冷凝器内,冷凝水通过设在冷凝器下部的排水阀排出。Technical solution: The multi-channel airflow uniform wetting coal sample device of the present invention includes a water ultrasonic atomizer, a multi-channel coal sample chamber, a humidity monitor, a condenser and a extraction pump; the water ultrasonic atomizer is equipped with There is a water inlet connected to the water circuit and an air inlet connected to the gas circuit; the water ultrasonic atomizer is connected to the multi-channel coal sample chamber pipeline, the multi-channel coal sample chamber is connected to the mouth condenser pipeline, and the condenser connected to the extraction pump through pipelines; the multi-channel coal sample chamber is divided into multiple independent spaces through partitions, and each space is connected to a water ultrasonic atomizer and a condenser through control valves and pipelines; The humidity monitor described above is installed on the multi-channel coal sample chamber, and can monitor the humidity inside each independent space of the multi-channel coal sample chamber; The micro-water particles continuously flow into the multi-channel coal sample chamber, and the ultra-fine water particles flowing out of the multi-channel coal sample chamber are drawn into the condenser, and the condensed water is discharged through the drain valve at the lower part of the condenser.
所述水超声波雾化器采用能够将液态水击碎为直径小于0.10μm的超微水粒子波雾化器。The water ultrasonic atomizer adopts an ultrafine water particle wave atomizer capable of crushing liquid water into a diameter less than 0.10 μm.
所述的多个独立空间为3~8个。The plurality of independent spaces is 3 to 8.
有益效果:由于采用了上述技术方案,本发明对颗粒煤、粉煤、块状煤或型煤均适用,可以获得不同含水率且水分均匀分布的煤样。所采用的雾化水技术能够均匀地润湿煤样,而且通过湿度监测器可以得到不同含水率的煤样。本发明可以一次性获得同一含水率的多个煤样,也可以一次性获得多个不同含水率的煤样,适用于不同尺寸大小的煤样,而且可保证煤样中的水分均匀分布。极大地提高了工作效率。其结构简单,操作方便,润湿效果好,具有很好的实用性。Beneficial effects: due to the adoption of the above technical solution, the present invention is applicable to granular coal, pulverized coal, block coal or molded coal, and can obtain coal samples with different moisture contents and evenly distributed moisture. The atomized water technology adopted can evenly wet the coal sample, and the coal sample with different moisture content can be obtained through the humidity monitor. The invention can obtain multiple coal samples with the same water content at one time, and can also obtain multiple coal samples with different water content at one time, is suitable for coal samples of different sizes, and can ensure that the moisture in the coal samples is evenly distributed. Greatly improved work efficiency. The utility model has the advantages of simple structure, convenient operation, good wetting effect and good practicability.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图中,l、水超声波雾化器;2、多通道煤样室;3、湿度监测器;4、冷凝器;5、抽采泵;6、进水口;7、进气口;8、管路;9、控制阀;10、隔板;11、排水阀。In the figure, 1, water ultrasonic atomizer; 2, multi-channel coal sample chamber; 3, humidity monitor; 4, condenser; 5, extraction pump; 6, water inlet; 7, air inlet; 8, tube 9. Control valve; 10. Partition; 11. Drain valve.
具体实施方式detailed description
下面结合附图对本发明的一个实施例作进一步的描述:An embodiment of the present invention will be further described below in conjunction with accompanying drawing:
本发明的多通道气流均匀润湿煤样装置,主要由水超声波雾化器1、多通道煤样室2、湿度监测器3、冷凝器4和抽采泵5构成。所述的水超声波雾化器1设有一个与水路相连的进水口6,一个与气路相连的进气口7,水超声波雾化器1通过管路8和控制阀9与多通道煤样室2相连,所述的水超声波雾化器1采用能够将液态水击碎为直径小于0.10μm的超微水粒子波雾化器,能够将液态水击碎为直径小于0.10μm的超微水粒子作为润湿介质;所述的多通道煤样室2分为多个独立的空间,多个独立的空间为3~8个,根据实际需要设定。,每个空间均单独通过控制阀9以及管路8分别与水超声波雾化器1和冷凝器4相连;所述的湿度监测器3安装在多通道煤样室2上,能够监测多通道煤样室2每个独立空间内部的湿度;冷凝器4一端与多通道煤样室2相连,一端与抽采泵5相连,能够将水雾冷凝成水并通过排水阀11排出;抽采泵5通过其抽采负压使在水超声波雾化器1中形成的超微水粒子不断流入多通道煤样室2,并将从多通道煤样室2流出的超微水粒子抽入冷凝器4。所述多通道煤样室2经隔板分为6个独立空间,如图1所示。操作中可以通过调节控制阀9的开启程度来控制多通道煤样室2中每个独立空间内的湿度。The multi-channel airflow uniform wetting coal sample device of the present invention is mainly composed of a water ultrasonic atomizer 1 , a multi-channel coal sample chamber 2 , a humidity monitor 3 , a condenser 4 and a drainage pump 5 . The water ultrasonic atomizer 1 is provided with a water inlet 6 connected to the water circuit, and an air inlet 7 connected to the gas circuit. The water ultrasonic atomizer 1 communicates with the multi-channel coal sample through the pipeline 8 and the control valve 9. The chambers 2 are connected, and the water ultrasonic atomizer 1 adopts an ultra-fine water particle wave atomizer capable of crushing liquid water into diameters less than 0.10 μm, capable of crushing liquid water into ultra-fine water particles with a diameter of less than 0.10 μm. Particles are used as a wetting medium; the multi-channel coal sample chamber 2 is divided into multiple independent spaces, and the number of multiple independent spaces is 3 to 8, which is set according to actual needs. , each space is connected to the water ultrasonic atomizer 1 and the condenser 4 respectively through the control valve 9 and the pipeline 8; the humidity monitor 3 is installed on the multi-channel coal sample chamber 2, and can monitor the multi-channel coal The humidity inside each independent space of the sample chamber 2; one end of the condenser 4 is connected with the multi-channel coal sample chamber 2, and the other end is connected with the extraction pump 5, which can condense the water mist into water and discharge it through the drain valve 11; the extraction pump 5 The ultra-fine water particles formed in the water ultrasonic atomizer 1 continuously flow into the multi-channel coal sample chamber 2 through its extraction negative pressure, and the ultra-fine water particles flowing out of the multi-channel coal sample chamber 2 are drawn into the condenser 4 . The multi-channel coal sample chamber 2 is divided into 6 independent spaces through partitions, as shown in FIG. 1 . During operation, the humidity in each independent space in the multi-channel coal sample chamber 2 can be controlled by adjusting the opening degree of the control valve 9 .
工作过程:先将煤样放入多通道煤样室2,打开湿度监测器3,设定好湿度。然后把进水口6和进气口7分别与水源和气源相连通,启动水超声波雾化器1,此时水和空气分别通过进水口6和进气口7流入水超声波雾化器1内,并在其中形成超微水粒子作为润湿介质;接着打开抽采泵5和多通道煤样室2中与装入煤样的独立空间相连的控制阀9,使水超声波雾化器1中的超微水粒子不断流入多通道煤样室2去润湿煤样,从多通道煤样室2流出的未被煤样吸收的超微水粒子流进冷凝器4中冷凝成水由排水阀11排出。此后通过调节控制阀9的开启程度,使多通道煤样室2中的湿度达到并保持在设定值;每次润湿的时间由煤样的形状以及尺寸大小等来确定,等润湿结束后,取出煤样备用。Working process: first put the coal sample into the multi-channel coal sample chamber 2, turn on the humidity monitor 3, and set the humidity. Then the water inlet 6 and the air inlet 7 are respectively connected with the water source and the air source, and the water ultrasonic atomizer 1 is started, and now water and air flow into the water ultrasonic atomizer 1 through the water inlet 6 and the air inlet 7 respectively. , and form ultra-fine water particles therein as the wetting medium; then open the control valve 9 connected to the independent space of the coal sample in the extraction pump 5 and the multi-channel coal sample chamber 2, so that the water in the ultrasonic atomizer 1 The ultra-fine water particles continuously flow into the multi-channel coal sample chamber 2 to wet the coal sample, and the ultra-fine water particles that have not been absorbed by the coal sample flow out from the multi-channel coal sample chamber 2 and flow into the condenser 4 to be condensed into water by the drain valve 11 discharge. Afterwards, by adjusting the opening degree of the control valve 9, the humidity in the multi-channel coal sample chamber 2 reaches and remains at the set value; the time of each wetting is determined by the shape and size of the coal sample, and the wetting ends After that, take out the coal sample for later use.
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