CN104878663A - Automated pulp molding production line - Google Patents

Automated pulp molding production line Download PDF

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Publication number
CN104878663A
CN104878663A CN201510293374.1A CN201510293374A CN104878663A CN 104878663 A CN104878663 A CN 104878663A CN 201510293374 A CN201510293374 A CN 201510293374A CN 104878663 A CN104878663 A CN 104878663A
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shaping
hot pressing
mould
transfer
area
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CN201510293374.1A
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CN104878663B (en
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关泽殷
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Foshan Shunde Wenda chuangying packaging Mstar Technology Ltd
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关泽殷
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Abstract

The invention relates to an automated pulp molding production line. The automated pulp molding production line comprises a forming area and a hot-pressing shaping area, wherein a transfer device is arranged between the forming area and the hot-pressing shaping area, a plurality of mechanical arms capable of independently working are mounted on the transfer device, an attaching mold corresponding to a forming mold in the forming area and a hot-pressing shaping mold in the hot-pressing shaping area is mounted on each mechanical arm, the mechanical arms are used for transferring formed wet products completed on the forming molds in the forming area to the hot-pressing shaping molds in the hot-pressing shaping area through the attaching molds, and hot-pressing and shaping are simultaneously performed; a plurality of independent forming stations are arranged on the forming area, a plurality of independent hot-pressing shaping stations are arranged on the hot-pressing shaping area, and the number of the hot-pressing shaping stations is larger than that of the forming stations. The automated pulp molding production line is simple and reasonable in structure, high in work efficiency, safe and reliable, and the production cost is effectively reduced.

Description

A kind of automation product line of pulp molding
Technical field
The present invention relates to a kind of paper mould production equipment, especially a kind of automation product line of pulp molding.
Background technology
At present, manufacture a paper tropsch products, the operation needed comprises molding procedure, hot pressing trimming, trimming operation, manufacture as needed in addition and there is warp architecture or two or more paper tropsch products structure bonded to each other, also need to increase rear deformable operation, existing processing technology, above-mentioned each operation must adopt an independent equipment to complete, and need people's hand operated, even if everyone can operate the multiple stage in an operation, but its operating efficiency is still very low, and easily crushes staff.
Summary of the invention
The object of the invention is to solve above-mentioned the deficiencies in the prior art, and provide a kind of simple and reasonable for structure, operating efficiency is high, safe and reliable, effectively reduces the automation product line of pulp molding of production cost.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of automation product line of pulp molding, it is characterized in that, comprise shaping area and hot pressing shaping region, transfer device is provided with between shaping area and hot pressing shaping region, transfer device is provided with multiple mechanical arm that can work alone, mechanical arm is provided with the attachment mould corresponding with the hot pressing shaping mould of the formation mould of shaping area and hot pressing shaping region, the shaping wet product that shaping area formation mould completes is transferred on hot pressing shaping region hot pressing shaping mould by attachment mould by mechanical arm, carries out hot pressing and shaping simultaneously;
Described shaping area is provided with multiple independently shaping station, and hot pressing shaping region is provided with multiple independently hot pressing shaping station, and the quantity of hot pressing shaping station is more than the quantity of shaping station.
Adopt a kind of automation product line of pulp molding of this structure, utilize ripe robot manipulator structure, by the shaping wet product fast transfer that completes in shaping area in hot pressing shaping region, this structure not only solves the technical barrier of transfering means, and (traditional transfering means is arranged on transfer layer frame by staff by each shaping wet product, again transfer layer frame is moved to hot pressing shaping region, there is another workman that the shaping wet product staff on transfer layer frame is put into hot pressing shaping mould again, shaping wet product and hot pressing shaping mould are close to by staff, level up cooperation etc., carry out hot pressing shaping matched moulds again, heating), increase work efficiency, also solve in traditional handicraft, staff is utilized shaping wet product and hot pressing shaping mould to be close to, the concrete solution of the present invention is, by installing attachment mould on the robotic arm, during work, the stretching, extension function possessed by mechanical arm, attachment mould is coordinated with formation mould by various location, and by negative pressure or other air pressure or absorption means, formation wet product are adsorbed on attachment mould, then mechanical arm transfer, recycling positioning function, attachment mould with shaping wet product is transferred on hot pressing shaping mould, because attachment mould is corresponding with the formation mould of shaping area and the hot pressing shaping mould of hot pressing shaping region, from feeding (attachment mould is by taking shaping wet product formation mould away) to blowing (attachment mould transfer, shaping wet product is placed on hot pressing shaping mould), attachment mould all coordinates with formation mould and hot pressing shaping mould, shaping wet product can more docile be attached on hot pressing shaping mould, make its regularity of the semi-finished product after hot pressing shaping higher, its dimensional accuracy is higher, the error occurred when avoiding staff shaping, and the industrial injury that staff shaping usually occurs is unexpected, and rate of effectively reducing the number of rejects and seconds.
In addition, the time manufacturing shaping wet product due to shaping area is shorter, and the time that hot pressing is carried out in hot pressing shaping region is longer, so when generally arranging two shaping station, corresponding hot pressing shaping station just needs outfit four, can also increase and decrease as required, so the quantity of hot pressing shaping station is more than the quantity of shaping station.
The present invention can also adopt following technical measures to solve:
Shaping area comprises forming slurry bucket and formation mould, and formation mould comprises shaping upper and shaping counterdie, forms relative motion, make the forming cavity between shaping upper and shaping counterdie form shaping wet product after shaping upper and shaping counterdie matched moulds with forming slurry bucket; During concrete operations, attachment mould coordinates with shaping upper, is adsorbed on by the formation wet product of shaping upper on attachment mould, then transfers to hot pressing shaping region; Shaping upper is responsible for and shaping counterdie matched moulds, and make paper pulp shaping wet product of shaping formation in forming cavity, shaping wet product is followed shaping upper and risen and realize being transferred on shaping upper.
Hot pressing shaping mould comprises hot pressing shaping patrix and hot pressing shaping counterdie, hot pressing shaping patrix can hot pressing shaping counterdie oscilaltion relatively, shaping wet product is transferred on hot pressing shaping counterdie by attachment mould by mechanical arm, coordinated by hot pressing shaping patrix decline after heat repoussage shape counterdie, hot pressing and shaping are carried out to shaping wet product, forms semi-finished product; Similarly, hot pressing shaping counterdie coordinates with attachment mould, shaping wet product accurate positioning is placed, is close on hot pressing shaping counterdie, pressing through attachment mould is left again, pave or shaping again without the need to staff again, not only raise the efficiency, the half-finished precision of paper holder after hot pressing is also higher.
Described transfer device comprises rotating seat and is arranged on multiple mechanical arms of rotating seat, being made up of multiple support arm and turning joint of each mechanical arm, support arm corresponding to the extending end of mechanical arm by turning joint with adhere to mould and form and be flexibly connected; The structure of mechanical arm is ripe, stable, and turning joint can multi-angle activity, is conducive to coordinating by attachment mould fast transfer and by accurate electronic location control with formation mould and hot pressing shaping mould.
Also comprise trimming district, be provided with the second transfer device between trimming district and hot pressing shaping region, the second transfer device is identical with transfer device structure; Trimming district carries out excising unnecessary edge by specification to semi-finished product (after hot pressing shaping) by upper/lower die, and structure, the operation principle of the second transfer device are identical with transfer device.
Also comprise deformable zone, be provided with the 3rd transfer device between deformable zone and trimming district, the 3rd transfer device is identical with transfer device structure; Deformable zone specifically refers to the bonding, the combination that need to carry out two paper holders or carries out bend fixing (such as paper holder clothes hanger etc.) to specific paper tropsch products.
The shaping area of described shaping station side is also provided with multiple blank and integrates station, and each blank is integrated correspondence on station and is provided with correction mould, and shaping wet product is transferred on correction mould by attachment mould by mechanical arm, revises shaping wet product, in order to make shaping wet product to be transferred to the blank before hot pressing shaping region more regular, improve the yield rate of hot pressing shaping, the present invention can also arrange multistage blank and integrate station in shaping area, the attachment mould on mechanical arm is utilized to produce vibrations and pressurization protocols, after shaping wet product is integrated, by attachment mould, by multistage blank, the blank of correction integrated on station correction mould transfers to hot pressing shaping station to mechanical arm, revise mould and be all provided with air blowing, vacuum plant, by the attachment mould of mechanical arm, shaping wet product is put on correction mould step by step, mechanical arm drives attachment mould and revises mould matched moulds and produce vibrations and pressurization to shaping wet product simultaneously, successively revise the angle and seamed edge etc. of shaping wet product, formed and revise blank, again correction blank is transferred to hot pressing shaping region.
The invention has the beneficial effects as follows:
A kind of automation product line of pulp molding of the present invention, simple and reasonable for structure, operating efficiency is high, safe and reliable, effective reduction production cost, attachment mould all coordinates with formation mould and hot pressing shaping mould, and shaping wet product can more be attached on hot pressing shaping mould to docile, makes its regularity of the semi-finished product after hot pressing shaping higher, its dimensional accuracy is higher, the error occurred when avoiding staff shaping, and the industrial injury that staff shaping usually occurs is unexpected, and rate of effectively reducing the number of rejects and seconds.
A kind of automation product line of pulp molding of the present invention, blank was also set before hot pressing shaping and integrates station, by correction mould, the shaping wet product produced after shaping station is carried out to the correction of angle, seamed edge etc., make revised blank after entering hot pressing shaping mould, docile more, improves yield rate.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the top view of relative Fig. 1.
Fig. 3 is the structural representation of another embodiment of the present invention.
Fig. 4 is the structural representation of another embodiment of the present invention.
Fig. 5 is the structural representation of another embodiment of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Fig. 1 to 4 figure, a kind of automation product line of pulp molding, it is characterized in that, comprise shaping area 1 and hot pressing shaping region 2, transfer device 3 is provided with between shaping area 1 and hot pressing shaping region 2, transfer device 3 is provided with multiple mechanical arm 301 that can work alone, mechanical arm 301 is provided with the attachment mould 7 corresponding with the formation mould 5 of shaping area 1 and the hot pressing shaping mould 6 of hot pressing shaping region 2, the shaping wet product that shaping area 1 formation mould 5 completes is transferred on hot pressing shaping region 2 hot pressing shaping mould 6 by attachment mould 7 by mechanical arm 301, carry out hot pressing and shaping simultaneously,
Described shaping area 1 is provided with multiple independently shaping station 101, and hot pressing shaping region 2 is provided with multiple independently hot pressing shaping station 201, and the quantity of hot pressing shaping station 201 is more than the quantity of shaping station 101.
Adopt a kind of automation product line of pulp molding of this structure, utilize ripe robot manipulator structure, by the shaping wet product fast transfer that completes in shaping area 1 in hot pressing shaping region, this structure not only solves the inefficient technical barrier of traditional transfering means, and (traditional transfering means is arranged on transfer layer frame by staff by each shaping wet product, again transfer layer frame is moved to hot pressing shaping region, there is another workman that the shaping wet product staff on transfer layer frame is put into hot pressing shaping mould again, shaping wet product and hot pressing shaping mould are close to by staff, level up cooperation etc., carry out hot pressing shaping matched moulds again, heating), increase work efficiency, also solve in traditional handicraft, staff is utilized shaping wet product and hot pressing shaping mould 6 to be close to, the concrete solution of the present invention is, by installing attachment mould 7 on mechanical arm 301, during work, the stretching, extension function possessed by mechanical arm 301, attachment mould 7 is coordinated with formation mould 5 by various positioning control, and by negative pressure or other air pressure or absorption means, formation wet product are adsorbed on attachment mould 7, then mechanical arm 301 shifts, recycling positioning function, attachment mould 7 with shaping wet product is transferred on hot pressing shaping mould 6, because attachment mould 7 is corresponding with the formation mould 5 of shaping area 1 and the hot pressing shaping mould 6 of hot pressing shaping region 2, from feeding (attachment mould 7 takes shaping wet product away by formation mould 5), to blowing, (attachment mould 7 shifts, shaping wet product is placed on hot pressing shaping mould 6), attachment mould 7 all coordinates with formation mould 5 and hot pressing shaping mould 6, shaping wet product can more docile be attached on hot pressing shaping mould 6, make its regularity of the semi-finished product after hot pressing shaping higher, its dimensional accuracy is higher, the error occurred when avoiding staff shaping, and the industrial injury that staff shaping usually occurs is unexpected, and rate of effectively reducing the number of rejects and seconds.
In addition, the time manufacturing shaping wet product due to shaping area 1 is shorter, and the time that hot pressing is carried out in hot pressing shaping region 2 is longer, so when generally arranging two shaping station 101, corresponding hot pressing shaping station 201 just needs outfit four, can also increase and decrease as required, so the quantity of hot pressing shaping station 201 is more than the quantity of shaping station 101.
More specifically embodiment as the present embodiment:
Shaping area 1 comprises forming slurry bucket 102 and formation mould 5, formation mould 5 comprises shaping upper 501 and shaping counterdie 502, form relative motion with forming slurry bucket 102 after shaping upper 501 and shaping counterdie 502 matched moulds, make the forming cavity between shaping upper 501 and shaping counterdie 502 form shaping wet product; During concrete operations, attachment mould 7 coordinates with shaping upper 501, is adsorbed on by the formation wet product of shaping upper 501 on attachment mould 7, then transfers to hot pressing shaping region 2; Shaping upper 501 is responsible for and shaping counterdie 502 matched moulds, makes the shaping wet product of paper pulp in forming cavity follow shaping upper 501 and rises and realize being transferred on shaping upper 501.
Hot pressing shaping mould 6 comprises hot pressing shaping patrix 601 and hot pressing shaping counterdie 602, hot pressing shaping patrix 601 can hot pressing shaping counterdie 602 oscilaltion relatively, shaping wet product is transferred on hot pressing shaping counterdie 602 by attachment mould 7 by mechanical arm 301, coordinated by the hot pressing shaping patrix 601 after heat repoussage shape counterdie 602 that declines, hot pressing and shaping are carried out to shaping wet product, forms semi-finished product; Similarly, hot pressing shaping counterdie 602 coordinates with attachment mould 7, shaping wet product accurate positioning is placed, is close on hot pressing shaping counterdie 602, pressing through attachment mould 7 is left again, pave or shaping again without the need to staff again, not only raise the efficiency, the half-finished precision of paper holder after hot pressing is also higher.
Described transfer device 3 comprises rotating seat 302 and is arranged on multiple mechanical arms 301 of rotating seat 302, being made up of multiple support arm 301-1 and turning joint 301-2 of each mechanical arm 301, support arm 301-1 corresponding to the extending end of mechanical arm 301 by turning joint 301-2 with adhere to mould 7 and form and be flexibly connected; The structure of mechanical arm 301 is ripe, stable, and turning joint 301-2 can multi-angle activity, is conducive to coordinating by attachment mould 7 fast transfer and by accurate electronic location with formation mould 5 and hot pressing shaping mould 6.
As another embodiment, except shaping area 1 and hot pressing shaping region 2 and transfer device 3, also comprise trimming district 9, be provided with the second transfer device 10, second transfer device 10 between trimming district 9 and hot pressing shaping region 2 identical with transfer device 3 structure; Trimming district 9 carries out excising unnecessary edge by specification to semi-finished product (after hot pressing shaping) by upper/lower die, and structure, the operation principle of the second transfer device 10 are identical with transfer device.
As another embodiment, except shaping area 1 and hot pressing shaping region 2, trimming district 9 and transfer device 3, also comprise deformable zone 11, be provided with the 3rd transfer device the 12, three transfer device 12 between deformable zone 11 and trimming district 9 identical with the second transfer device 10 structure with transfer device 3; Deformable zone 11 specifically refers to the bonding, the combination that need to carry out two paper holders or carries out bend fixing (such as paper holder clothes hanger etc.) to specific paper tropsch products.
As another embodiment, as shown in Figure 5, the shaping area 1 of described shaping station 101 side is also provided with multiple blank and integrates station 8, each blank is integrated correspondence on station 8 and is provided with correction mould 801, shaping wet product is transferred on correction mould 801 by attachment mould 7 by mechanical arm 301, revises shaping wet product, in order to make shaping wet product to be transferred to the blank before hot pressing shaping region 2 more regular, improve the yield rate of hot pressing shaping, the present invention can also arrange multistage blank and integrate station 8 in shaping area 1, the attachment mould 7 on mechanical arm is utilized to produce vibrations and pressurization protocols, after shaping wet product is integrated, the blank of correction that multistage blank integration station 8 is revised on mould 801 is transferred to hot pressing shaping station 201 by attachment mould 7 by mechanical arm 301, revise mould 801 and be all provided with air blowing, vacuum plant, by the attachment mould 7 of mechanical arm 301, shaping wet product is put on correction mould 801 step by step, mechanical arm drives attachment mould 7 and revises mould 801 matched moulds and produce vibrations and pressurization to shaping wet product simultaneously, successively revise the angle and seamed edge etc. of shaping wet product, formed and revise blank, again correction blank is transferred to hot pressing shaping region 2.
Above-mentionedly mention multistage or repeatedly revise, referring to and can the correction mould 801 that multiple dissimilar blank integrates station 8 and correspondence successively can be set.
Above-described concrete enforcement and example, be only preferred embodiment of the present invention, such as according to the equivalent arrangements that the present patent application the scope of the claims does, all should be technology of the present invention and contained.

Claims (6)

1. an automation product line of pulp molding, it is characterized in that, comprise shaping area (1) and hot pressing shaping region (2), transfer device (3) is provided with between shaping area (1) and hot pressing shaping region (2), transfer device (3) is provided with multiple mechanical arm (301) that can work alone, mechanical arm (301) is provided with the attachment mould (7) corresponding with the hot pressing shaping mould (6) of the formation mould of shaping area (1) (5) and hot pressing shaping region (2), the shaping wet product that shaping area (1) formation mould (5) completes is transferred on hot pressing shaping region (2) hot pressing shaping mould (6) by attachment mould (7) by mechanical arm (301), carry out hot pressing and shaping simultaneously,
Described shaping area (1) is provided with multiple independently shaping station (101), and hot pressing shaping region (2) are provided with multiple independently hot pressing shaping station (201), and the quantity of hot pressing shaping station (201) is more than the quantity of shaping station (101);
Automation product line of pulp molding according to claim 1, it is characterized in that, shaping area (1) comprises forming slurry bucket (102) and formation mould (5), formation mould (5) comprises shaping upper (501) and shaping counterdie (502), form relative motion with forming slurry bucket (102) after shaping upper (501) and shaping counterdie (502) matched moulds, make the forming cavity between shaping upper (501) and shaping counterdie (502) form shaping wet product.
2. automation product line of pulp molding according to claim 1, it is characterized in that, hot pressing shaping mould (6) comprises hot pressing shaping patrix (601) and hot pressing shaping counterdie (602), hot pressing shaping patrix (601) can hot pressing shaping counterdie (602) oscilaltion relatively, shaping wet product is transferred on hot pressing shaping counterdie (602) by attachment mould (7) by mechanical arm (301), coordinated by hot pressing shaping patrix (601) decline after heat repoussage shape counterdie (602), hot pressing and shaping are carried out to shaping wet product, forms semi-finished product.
3. automation product line of pulp molding according to claim 1 or 2 or 3, it is characterized in that, described transfer device (3) comprises rotating seat (302) and is arranged on multiple mechanical arms (301) of rotating seat (302), being made up of multiple support arm (301-1) and turning joint (301-2) of each mechanical arm (301), support arm (301-1) corresponding to the extending end of mechanical arm (301) to consist of with attachment mould (7) turning joint (301-2) and is flexibly connected.
4. automation product line of pulp molding according to claim 1, it is characterized in that, also comprise trimming district (9), be provided with the second transfer device (10) between trimming district (9) and hot pressing shaping region (2), the second transfer device (10) is identical with transfer device (3) structure.
5. automation product line of pulp molding according to claim 5, it is characterized in that, also comprise deformable zone (11), be provided with the 3rd transfer device (12) between deformable zone (11) and trimming district (9), the 3rd transfer device (12) is identical with the second transfer device (10) structure with transfer device (3).
6. automation product line of pulp molding according to claim 1, it is characterized in that, the shaping area (1) of described shaping station (101) side is also provided with multiple blank and integrates station (8), each blank is integrated the upper correspondence of station (8) and is provided with correction mould (801), shaping wet product is transferred in correction mould (801) by attachment mould (7) by mechanical arm (301), revises shaping wet product.
CN201510293374.1A 2015-06-02 2015-06-02 Automated pulp molding production line Active CN104878663B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107059491A (en) * 2017-05-17 2017-08-18 佛山市顺德区文达创盈包装材料科技有限公司 A kind of new automation product line of pulp molding
CN109594428A (en) * 2018-12-10 2019-04-09 徐州利华环保科技有限公司 A kind of paper mould hot-pressing shaping machine and its working method
CN109629344A (en) * 2018-12-10 2019-04-16 徐州利华环保科技有限公司 A kind of continous way paper pulp trimmer and its working method

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB853431A (en) * 1957-07-11 1960-11-09 Keyes Fibre Co Pulp molding apparatus
US3320120A (en) * 1964-04-20 1967-05-16 Keyes Fibre Co Reversible molding machine
CN2511699Y (en) * 2001-10-18 2002-09-18 杭州包装食品机械厂 Automatic forming apparatus for pulp moulding
KR100427604B1 (en) * 2003-11-22 2004-04-28 이범우 Pulp Mold Machine
CN101781871A (en) * 2010-02-22 2010-07-21 湘潭市双环机械设备开发有限公司 Full-automatic pulp-molding roller molding machine
CN202718015U (en) * 2012-07-12 2013-02-06 嵊州市东川数控机床有限公司 Pulp-settling type paper cone forming machine
CN202766925U (en) * 2012-07-12 2013-03-06 嵊州市东川数控机床有限公司 Mechanical arm turnover mechanism
CN203080367U (en) * 2012-12-19 2013-07-24 杭州欧亚环保工程有限公司 Full-automatic plant fiber molding forming and shaping and edge cutting all-in-one machine
CN204753258U (en) * 2015-06-02 2015-11-11 关泽殷 Automatic change paper mould production line

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB853431A (en) * 1957-07-11 1960-11-09 Keyes Fibre Co Pulp molding apparatus
US3320120A (en) * 1964-04-20 1967-05-16 Keyes Fibre Co Reversible molding machine
CN2511699Y (en) * 2001-10-18 2002-09-18 杭州包装食品机械厂 Automatic forming apparatus for pulp moulding
KR100427604B1 (en) * 2003-11-22 2004-04-28 이범우 Pulp Mold Machine
CN101781871A (en) * 2010-02-22 2010-07-21 湘潭市双环机械设备开发有限公司 Full-automatic pulp-molding roller molding machine
CN202718015U (en) * 2012-07-12 2013-02-06 嵊州市东川数控机床有限公司 Pulp-settling type paper cone forming machine
CN202766925U (en) * 2012-07-12 2013-03-06 嵊州市东川数控机床有限公司 Mechanical arm turnover mechanism
CN203080367U (en) * 2012-12-19 2013-07-24 杭州欧亚环保工程有限公司 Full-automatic plant fiber molding forming and shaping and edge cutting all-in-one machine
CN204753258U (en) * 2015-06-02 2015-11-11 关泽殷 Automatic change paper mould production line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107059491A (en) * 2017-05-17 2017-08-18 佛山市顺德区文达创盈包装材料科技有限公司 A kind of new automation product line of pulp molding
CN109594428A (en) * 2018-12-10 2019-04-09 徐州利华环保科技有限公司 A kind of paper mould hot-pressing shaping machine and its working method
CN109629344A (en) * 2018-12-10 2019-04-16 徐州利华环保科技有限公司 A kind of continous way paper pulp trimmer and its working method

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Address after: 528325 Guangdong City, Shunde Province, the town of Xing Xing Xing Xing Xing community community committee of the industrial zone, Xing Xing Industrial Zone, No. two road, No. 8, No. nine, No.

Patentee after: Foshan Shunde Wenda chuangying packaging Mstar Technology Ltd

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