CN104875983B - Holding vessel with macromolecular material multiple-anticorrosion inwall and construction technology - Google Patents
Holding vessel with macromolecular material multiple-anticorrosion inwall and construction technology Download PDFInfo
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- CN104875983B CN104875983B CN201510209108.6A CN201510209108A CN104875983B CN 104875983 B CN104875983 B CN 104875983B CN 201510209108 A CN201510209108 A CN 201510209108A CN 104875983 B CN104875983 B CN 104875983B
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- Prior art keywords
- tank
- deck
- wall
- skin
- scrim cloth
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
- B65D90/04—Linings
Abstract
The invention discloses a kind of holding vessel with macromolecular material multiple-anticorrosion inwall and construction technology, including tank body, tank bottom, tank deck and tank mouth, tank body, the inner wall surface of tank bottom and tank deck is equipped with resin bed, tank body, the surface of the resin bed of tank bottom is provided with 3D tissue layers, the surface of the 3D tissue layers is provided with overcoat, the surface of overcoat is provided with tank skin scrim cloth, the edge of tank skin scrim cloth is provided with sealing joint strip, the bottom of tank skin scrim cloth is embedded with mozzle and glue conveying box, the surface of tank skin scrim cloth is provided with vacuum film, tank deck is located at the surface of resin bed and is provided with the tank deck scrim cloth being connected with inner tank wall, it is located on tank body above tank bottom and is provided with flange hole, flange is installed in flange hole, automated fluid detection probe is provided with flange hole.It possesses double protection, can detect leak point in time, can send warning at once, it is to avoid medium corrodes to tank body, can increase the service life after overcoat has spot failure.
Description
Technical field
The present invention relates to a kind of storage tank, and in particular to a kind of holding vessel with macromolecular material multiple-anticorrosion inwall and
Construction technology.
Background technology
At present, existing holding vessel is generally metal can, storage and transport point of the holding vessel for petroleum and petrochemical sector oil product
Indispensable container, is easily subject to chemical attack and electrochemical corrosion, especially tank skin and tank bottom during storage, due to
Holding vessel is also very high for sealing property requirement in use, and existing holding vessel is easy in prolonged corrosion process
Bore a hole and cause to reveal, so have a strong impact on the service life of holding vessel, the inner wall anti-corrosive simple structure of existing holding vessel is prevented
Rotten layer poor sealing performance, easily reveals, will cause serious security incident.
The content of the invention
The purpose of the present invention is aiming at the defect of prior art presence, there is provided a kind of simple structure, possesses double protection,
Leak point can be detected in time, can send warning at once, it is to avoid medium corrodes to tank body, energy after overcoat has spot failure
The holding vessel with macromolecular material multiple-anticorrosion inwall for increasing the service life.
The present invention also provides a kind of construction technology of macromolecular material multiple-anticorrosion inwall holding vessel.
Its technical scheme is:Holding vessel with macromolecular material multiple-anticorrosion inwall, including tank body, tank bottom, tank deck and
Tank mouth, the inner wall surface of the tank body, tank bottom and tank deck are equipped with resin bed, and the tank body, the surface of the resin bed of tank bottom set
The surface for having 3D tissue layers, the 3D tissue layers is provided with overcoat, and the surface of the overcoat is provided with tank skin scrim cloth, described
The edge of tank skin scrim cloth is provided with sealing joint strip, and the surface of the tank skin scrim cloth is provided with vacuum film, and the vacuum is thin
The bottom of film is embedded with mozzle and glue conveying box, and the tank deck is located at the surface of resin bed and is provided with the tank deck being connected with inner tank wall
Scrim cloth, is located on the tank body above tank bottom and is provided with flange hole, be provided with flange, at the flange hole in the flange hole
It is provided with automated fluid detection probe.
The upper surface of the tank skin scrim cloth is provided with one layer of flow-guiding screen.
The construction technology of the holding vessel with macromolecular material multiple-anticorrosion inwall, comprises the following steps:
1)Early-stage preparations:Cleaning agent is applied to tank body first and removes greasy dirt, dust storm rust cleaning is carried out to the inwall of tank body after drying
Process, and tank inner surface is checked comprehensively, the part of inner wall corrosion disappearance is carried out repairing, filled and led up;
2)Tank body process:After the completion of tank skin process, before not doing anti-corrosion inwall, a flange hole is opened in inner tank wall,
And mounting flange;
3)Inner tank wall and tank bottom construction:
1., a bed boundary resin bed is smeared in tank skin and tank bottom;
2., in the surface mount 3D fabrics of interface resin bed, and it is fully cured to form 3D tissue layers;
3. after, solidifying, 3D tissue layers are checked and repair, after the completion of finishing, to 3D fabric layer surfaces yarn and the resin of being chopped
Spraying operation is carried out, overcoat after being fully cured, is formed;
4., with glue spraying, by tank skin scrim cloth, from tank deck to tank bottom, slitless connection is bonded at the table of overcoat successively from top to down
On face, and the surrounding by sealing joint strip in tank skin scrim cloth is sealed;
5., vacuum film is sticked on the surface of tank skin scrim cloth, and in the bottom embedment mozzle of vacuum film and defeated
Sebific duct;
4)Tank deck is constructed:After tank deck smears a bed boundary resin bed, tank deck scrim cloth slitless connection is pasted in tank deck;
5)Detection process:After the completion for the treatment of inner wall construction, automated fluid detection probe one is installed at flange hole, signal connects
Enter operating room.
The flange hole is located on tank skin away from tank bottom 10cm.
Be provided with cut at the 3D tissue layers of the inner tank wall and tank bottom, the 3D tissue layers of the inner tank wall and tank bottom it
Between space communicate.
The present invention compared with prior art, with advantages below:By setting up macromolecular material anti-corrosion inwall, can possess
Double protection, and detection means is set up, leak point can be detected in time, can send warning at once after overcoat has spot failure,
Avoid medium from corroding tank body, can increase the service life.
Description of the drawings
Fig. 1 is the structural representation of an embodiment of the present invention;
Fig. 2 is the enlarged partial sectional view of inner tank wall;
Fig. 3 is the structural representation at mozzle and glue conveying box position.
Specific embodiment
With reference to Fig. 1, Fig. 2 and Fig. 3, the holding vessel with macromolecular material multiple-anticorrosion inwall, including tank body 1, tank bottom 2,
Tank deck 3 and tank mouth 4, the inner wall surface of the tank body 1, tank bottom 2 and tank deck 3 be equipped with resin bed 5, the tank body 1, tank bottom 2
The surface of resin bed 5 is provided with 3D tissue layers 6, and the surface of the 3D tissue layers 6 is provided with overcoat 7, and the surface of the overcoat 7 sets
The edge for having tank skin scrim cloth 8, the tank skin scrim cloth 8 is provided with sealing joint strip 9, the surface of the tank skin scrim cloth 8
Vacuum film 12 is provided with, the bottom of the vacuum film 12 is embedded with mozzle 10 and glue conveying box 11, and the tank deck 3 is located at resin
The surface of layer 5 is provided with the tank deck scrim cloth 13 being connected with tank skin, is located above tank bottom 2 and is provided with flange hole 14 on the tank body 1,
Flange 15 is installed in the flange hole 14, automated fluid detection probe 16 at the flange hole 14, is provided with.
The upper surface of the tank skin scrim cloth 8 is provided with one layer of flow-guiding screen 18.
The flange hole 14 is located on tank skin away from the 10cm of tank bottom 2.
The 3D of cut 17,1 inwall of the tank body and tank bottom 2 is provided with the 3D tissue layers 6 of 1 inwall of the tank body and tank bottom 2
Space between tissue layer 6 communicates.
The construction technology of the holding vessel with macromolecular material multiple-anticorrosion inwall, comprises the following steps:
1)Early-stage preparations:Cleaning agent is applied to tank body first and removes greasy dirt, dust storm is carried out to the inwall of tank body 1 after drying and is removed
Rust process, and tank inner surface is checked comprehensively, the part of inner wall corrosion disappearance is carried out repairing, filled and led up;
2)Tank body process:After the completion of tank skin process, before not doing anti-corrosion inwall, a flange hole is opened in inner tank wall
14, mounting flange 15;
3)Inner tank wall and tank bottom construction:
1., a bed boundary resin bed 5 is smeared in inner tank wall and tank bottom 2;
2., in the surface mount 3D fabrics of interface resin bed 5, and it is fully cured to form 3D tissue layers 6;
3. after, solidifying, 3D tissue layers 6 are checked and repair, after the completion of finishing, to 6 surface of 3D tissue layers chopped yarn and tree
Fat carries out spraying operation, and overcoat 7 is formed after being fully cured;
4., with glue spraying, by tank skin scrim cloth 8, from tank deck to tank bottom, slitless connection is bonded at overcoat 7 successively from top to down
On surface, and the surrounding by sealing joint strip 9 in tank skin scrim cloth 8 is sealed;
5., vacuum film 12 is sticked on the surface of tank skin scrim cloth 8, and in the bottom embedment mozzle of vacuum film 12
10 and glue conveying box 11;
4)Tank deck is constructed:After tank deck smears a bed boundary resin bed 5,13 slitless connection of tank deck scrim cloth is pasted in tank
Top 3;
5)Detection process:After the completion for the treatment of inner wall construction, automated fluid detection probe 16 1, letter are installed at flange hole 14
Number access operation room.
Specific construction technique is as follows:
First, early-stage preparations
Cleaning agent is applied to tank body 1 first and removes greasy dirt, dust storm processing of rust removing is carried out to inwall after drying, whether reaffirmed
There is greasy dirt, if any cleaning agent after-treatment is then used, until after without greasy dirt, drying.Tank inner surface is checked comprehensively, to inwall
The part of corrosion disappearance carries out repairing, fills and leads up.
2nd, tank body local flow improvement
After the completion of tank skin process, before not doing anti-corrosion inwall, a DN50 methods need to be opened away from tank bottom 100mm in 1 bottom of tank body
Flange aperture 14, installs steel flange 15 1.After the completion for the treatment of inner wall construction, vacuum inspection is carried out to inwall and outer wall by the flange hole 14
Survey, it is desirable to which vacuum reaches≤- 0.050MPa, fidelity is empty 24 hours.After detection is qualified, automatic liquid is installed at the flange hole 14
Body detection probe 16 1, signal access operation room.After the completion of signal adjustment, the construction technology is completed, and can be handled completion and be applied for checking and examination.
3rd, inner wall construction
1), tank skin construction technology
A bed boundary resin is smeared in 1 inwall of tank body, thickness 0.5mm solidify to form resin bed 5;Manually from tank deck 3 to tank
The 3D fabrics of the mm of 1000 mm to 1300 are pasted at bottom 2 from top to down, and then slitless connection repetition stickup 3D is knitted in the direction of the clock
Thing, until tank skin is all covered completing, 3 mm to 4mm of thickness, wherein being not less than 3 mm with tank body gap, wait is fully cured shape
Into 3D tissue layers 6.After solidification, check and repair 3D tissue layers 6, after the completion of finishing, to the surface of 3D tissue layers 6 be chopped yarn and
Resin carries out spraying operation, and wait is fully cured to form overcoat 7.According to technological requirement, according to the diameter of tank body, be corroded journey
The parameters such as degree, the corrosivity of storage medium, calculate polymer material layer thickness, then start stitch fiber cloth, every cloth it is big
It is little between 1200mm to 2000.With glue spraying, by the cloth for having sewed, from tank deck to tank bottom, slitless connection is bonded at tank successively from top to down
On wall, then clockwise direction slitless connection repeats operation above once, forms scrim cloth 8, can add in the upper surface of layer of cloth
One layer of flow-guiding screen 18, is easy to resin guide, and and then the surrounding with sealing joint strip 9 in tank skin scrim cloth 8 is sealed, by threeway
Embedment mozzle 10 and glue conveying box 11, stick vacuum film 12.Vacuumized with vavuum pump, check whether sealing, it is desirable to vacuum
Reach≤- 0.080MPa.Leak hunting errorless, after vacuumizing, configure resin in proportion, infused resin into resin injector auxiliary defeated
In sebific duct 11, wait to be solidified.After the completion of solidification, carry out checking, repair.Above operation is repeated in, until tank skin construction terminates.
Macromolecular material anti-corrosion inwall can so be formed so as to overcoat is formed on the inside of tank body 1, play anti-corrosion, buffer action, prevent
Storage medium directly produces corrosion to inner tank wall, can increase the service life.
2), tank deck construction technology
Tank deck 3 adopts manual lay-up technique, after tank deck 3 smears a bed boundary resin formation resin bed 5, will by technique
Ask, fiber cloth slitless connection is pasted and tank deck scrim cloth 13 is formed in tank deck.
3), tank bottom construction technology
Substantially it is identical with the inwall of tank body 1, it is accordingly required in particular to it is to be noted that 3D fabrics at the 5mm of tank skin bottom are processed,
Break mouth, to guarantee that tank bottom is communicated with tank skin space.
The present invention by setting up macromolecular material anti-corrosion inwall, can possess double protection, and set up detection means, can and
When detect leak point, warning can be sent at once, it is to avoid medium corrodes to tank body after overcoat has spot failure, can be extended
Service life.
Claims (5)
1. there is the holding vessel of macromolecular material multiple-anticorrosion inwall, including tank body, tank bottom, tank deck and tank mouth, it is characterised in that:
The inner wall surface of the tank body, tank bottom and tank deck is equipped with resin bed, and the tank body, the surface of the resin bed of tank bottom are provided with 3D and knit
Nitride layer, the surface of the 3D tissue layers are provided with overcoat, and the surface of the overcoat is provided with tank skin scrim cloth, and the tank skin is fine
The edge of dimension layer of cloth is provided with sealing joint strip, and the surface of the tank skin scrim cloth is provided with vacuum film, the bottom of the vacuum film
Portion is embedded with mozzle and glue conveying box, and the tank deck is located at the surface of resin bed and is provided with the tank deck fiber cloth being connected with inner tank wall
Layer, is located on the tank body above tank bottom and is provided with flange hole, flange is provided with the flange hole, be provided with certainly at the flange hole
Dynamic liquid detector probe.
2. the holding vessel with macromolecular material multiple-anticorrosion inwall according to claim 1, it is characterised in that:The tank
The upper surface of wall scrim cloth is provided with one layer of flow-guiding screen.
3. the construction technology of the holding vessel with macromolecular material multiple-anticorrosion inwall according to claim 1, its feature
It is:Comprise the following steps:
1)Early-stage preparations:
Cleaning agent is applied to tank body first and removes greasy dirt, dust storm processing of rust removing is carried out to the inwall of tank body after drying, and to table in tank
Face is checked comprehensively, the part of inner wall corrosion disappearance is carried out repairing, filled and led up;
2)Tank body process:
After the completion of tank skin process, before not doing anti-corrosion inwall, a flange hole, mounting flange are opened in inner tank wall;
3)Inner tank wall and tank bottom construction:
1., a bed boundary resin bed is smeared in inner tank wall and tank bottom;
2., in the surface mount 3D fabrics of interface resin bed, and it is fully cured to form 3D tissue layers;
3., after, solidifying, 3D tissue layers are checked and is repaired, after the completion of finishing, 3D fabric layer surfaces is carried out with chopped yarn and resin
Spraying operation, forms overcoat after being fully cured;
4., with glue spraying, by tank skin scrim cloth, from tank deck to tank bottom, slitless connection is bonded at the surface of overcoat successively from top to down
On, and by sealing joint strip tank skin scrim cloth surrounding seal;
5., vacuum film is sticked on the surface of tank skin scrim cloth, and in the bottom embedment mozzle and glue conveying box of vacuum film;
4)Tank deck is constructed:
After tank deck smears a bed boundary resin bed, tank deck scrim cloth slitless connection is pasted in tank deck;
5)Detection process:
After the completion for the treatment of inner wall construction, automated fluid detection probe one, signal access operation room are installed at flange hole.
4. the construction technology of the holding vessel with macromolecular material multiple-anticorrosion inwall according to claim 3, its feature
It is:The flange hole is located on tank skin away from tank bottom 10cm.
5. the construction technology of the holding vessel with macromolecular material multiple-anticorrosion inwall according to claim 3, its feature
It is:It is provided between the 3D tissue layers of cut, the inner tank wall and tank bottom at the 3D tissue layers of the inner tank wall and tank bottom
Space communicate.
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CN205171249U (en) * | 2015-10-09 | 2016-04-20 | 深圳市百事达卓越科技股份有限公司 | Software 3D weaves complex body and is equipped with double -deck oil storage tank of this complex body |
CN106219091B (en) * | 2016-08-31 | 2018-05-18 | 永春百祥茶业有限公司 | A kind of corrosion-resistant compound holding vessel |
CN106742867B (en) * | 2017-01-09 | 2019-05-10 | 河北诚业建工集团有限责任公司 | Steel-film integrated methane basin installation engineering method |
CN112722594A (en) * | 2020-12-24 | 2021-04-30 | 重庆四通八达管业有限公司 | Basalt fiber watering cart tank and manufacturing process thereof |
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JPH0818410B2 (en) * | 1993-06-18 | 1996-02-28 | 日進ケミカル工業株式会社 | Method for manufacturing chemical resistant sheet |
CN100469663C (en) * | 2007-09-17 | 2009-03-18 | 冀州市中意复合材料有限公司 | Glass reinforced plastic device for coal chemical industry engineering and method for preparing the same |
CN101602281B (en) * | 2009-07-01 | 2012-10-24 | 胜利油田新大管业科技发展有限责任公司 | Processing technology of composite material internal bladder of metal tank |
CN202670520U (en) * | 2012-04-09 | 2013-01-16 | 江苏安普特防爆科技有限公司 | Glass fiber double-layer oil tank |
CN204587773U (en) * | 2015-04-29 | 2015-08-26 | 胜利油田北方实业集团有限责任公司 | There is the holding vessel of High molecular material multiple-anticorrosion inwall |
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