CN104858297A - Multifunctional metal-plate flexible production line - Google Patents
Multifunctional metal-plate flexible production line Download PDFInfo
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- CN104858297A CN104858297A CN201510160079.9A CN201510160079A CN104858297A CN 104858297 A CN104858297 A CN 104858297A CN 201510160079 A CN201510160079 A CN 201510160079A CN 104858297 A CN104858297 A CN 104858297A
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Abstract
The invention relates to a multifunctional metal-plate flexible production line. The multifunctional metal-plate flexible production line comprises a placing device, a leveling device, a punching device, a rolling device and a shearing device which are arranged in sequence, and is characterized in that the punching device is provided with a punching platform, a plurality of punching dies are arranged on the punching platform, the positions of the punching dies on the punching platform can be changed, the positions of two forming roll sets of the rolling device correspond to two side edges of a metal plate, and each forming roll set comprises an upper roll and a lower roll. As leveling, punching, side-edge forming and final shearing and bending of the metal plate are integrated on the same production line, the production efficiency is greatly improved; all-position coverage punching can be realized and the punching shapes are not restricted; the forming device can realize one-pass and integrated finish of repeated various bending; during the final shearing, integrated bending can be realized, so that the production efficiency is improved and the production process is simplified.
Description
Technical field
The present invention relates to the panel beating production line that a kind of automaticity is high, particularly relate to a kind of multi-functional plate flexible product line.
Background technology
Panel beating is for a kind of comprehensive cold machining process of sheet metal (usually at below 6mm), comprises cutting, rushing/cut/compound, folding, welding, riveted joint, splicing, shaping (as door-plate, body of a motor car) etc.Its significant feature is exactly Same Part consistency of thickness.Panel beating has the features such as lightweight, intensity is high, conduct electricity (can be used in electromagnetic shielding), cost is low, scale of mass production performance is good, be widely applied in fields such as electronic apparatus, communication, auto industry, medicine equipments, such as in computer housing, mobile phone, MP3, panel beating is absolutely necessary part.Along with the application of panel beating is more and more extensive, the design of sheet metal component becomes a ring very important in product development process, mechanical engineer skillfully must grasp the design tactics of sheet metal component, make the panel beating designed both meet the requirements such as the function of product and outward appearance, can make again that diel manufacture is simple, cost is low.
In prior art, panel beating process is difficult to all collection of procedure of process to be combined on same flow waterline usually, sheet material is caused to need ceaselessly to be transported in process on different streamlines like this, have impact on production efficiency greatly like this, and handling process causes sheet material to collide with unavoidably, affects product quality.
Summary of the invention
Instant invention overcomes the deficiencies in the prior art, provide a kind of structure simple multi-functional plate flexible product line.
For achieving the above object, the technical solution used in the present invention is: a kind of multi-functional plate flexible product line, comprise: the discharging device set gradually, apparatus for leveling, hole punched device, rolling device and cut and cut device, it is characterized in that, hole punched device is provided with punching platform, described punching platform is provided with several punching dies, described punching die can in described punching platform up conversion position, described rolling device be provided with two to line up two sides in forming roll group position and described panel beating sheet material corresponding, often form forming roll group and be equipped with top roll and lower roll.
In a preferred embodiment of the present invention, described cutting is cut device and is comprised the upper module and lower module that are oppositely arranged up and down, and the blade be oppositely arranged up and down and wash off head, horizontal gap is provided with between described upper module and described lower module, described upper module is respectively equipped with described lower module is middle the folding groove and jet-bedding that are vertically communicated with, described blade is positioned at described folding groove, the described head that washes off is positioned at described jet-bedding, it is described that to wash off head width consistent with described jet-bedding width, the described head that washes off is when being positioned at described folding groove, described washing off between a both sides and described folding groove is provided with vertical gap.
In a preferred embodiment of the present invention, described in wash off the step being provided with inclination bottom head, described jet-bedding lower opening is provided with the flute profile of coincideing with described step shape, described in wash off head and described blade opposite side is respectively cutter groove and blade.
In a preferred embodiment of the present invention, described upper module is divided into the two pieces of slide blocks in left and right by described folding groove, being fixed after described slide block can move left and right.
In a preferred embodiment of the present invention, described top roll is provided with roll shaft, and described roll shaft is arranged in excentric sleeve, is provided with axis hole in described excentric sleeve, described roll shaft is arranged in described axis hole, and the axial line of described axis hole is parallel to each other with the axial line of described excentric sleeve periphery but does not overlap.
In a preferred embodiment of the present invention, described excentric sleeve outer end is fixedly connected with spanner front portion, deep-slotted chip breaker is provided with in the middle part of described spanner, circle and the described excentric sleeve periphery at described deep-slotted chip breaker place are concentric circles, be arranged with the first pin in described deep-slotted chip breaker, described first pin is fixedly installed, and described spanner rear portion is provided with open slot, be arranged with the second pin in described open slot, the second pin that all spanners of same row are corresponding is all fixed on same adjustment cylinder.
In a preferred embodiment of the present invention, the size and dimension of described format roll group successively changes along described panel beating sheet material traffic direction, and along described panel beating sheet material traffic direction, the axial length of format roll group diminishes gradually.
In a preferred embodiment of the present invention, described top roll and described lower roll are provided with the step of occlusion mutually.
In a preferred embodiment of the present invention, described apparatus for leveling is provided with upper and lower two-layer flattening roller, and every layer is equipped with several flattening rollers, and the upper and lower flattening roller is crisscross arranged, and upper strata or lower floor's flattening roller can be driven to move integrally up and down.
In a preferred embodiment of the present invention, also guiding device is provided with between described apparatus for leveling and described punching station, described guiding device comprises pressing mechanism and guiding mechanism, described pressing mechanism is provided with upper and lower two compression rollers, the compression roller on top connects lowering or hoisting gear, described guider is two guide plates being separately positioned on described panel beating sheet material both sides, the equal connection wire rod adjusting device of described guide plate.
The invention solves the defect existed in background technology, the present invention is by the leveling of panel beating sheet material, punching, edge forming and last shearing bending set on same streamline, and production efficiency is improved greatly; Wherein punching can realize all positon and cover punching, and the shape of punching is also unrestricted; Shaped device can realize once passing through, and repeatedly multiple bending integrally completes; And last cutting in the process of cutting also integrally can carry out bending, and production efficiency is improved, and production process is simplified.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the three-dimensional structure diagram of the preferred embodiments of the present invention;
Fig. 2 is the discharging device of the preferred embodiments of the present invention and the side view of apparatus for leveling;
Fig. 3 is the guiding device of the preferred embodiments of the present invention and the side view of hole punched device;
Fig. 4 is the three-dimensional structure diagram of the discharging device of the preferred embodiments of the present invention;
Fig. 5 is the three-dimensional structure diagram of the apparatus for leveling of the preferred embodiments of the present invention;
Fig. 6 is the guiding device of the preferred embodiments of the present invention and the three-dimensional structure diagram of punching;
Fig. 7 is the three-dimensional structure diagram of the shaped device of the preferred embodiments of the present invention;
Fig. 8 is the top roll of the preferred embodiments of the present invention and the three-dimensional structure diagram of spanner;
Fig. 9 is the panel beating plate forming procedure chart of the preferred embodiments of the present invention;
Figure 10 be the preferred embodiments of the present invention cut the three-dimensional structure diagram cutting device;
Figure 11 is the partial enlarged drawing of A in Figure 10;
Figure 12 be the preferred embodiments of the present invention cut the side view cutting device;
Figure 13 is the partial enlarged drawing of the pan feeding state of B in Figure 12;
Figure 14 is the partial enlarged drawing of the dissengaged positions of B in Figure 12;
Figure 15 is the partial enlarged drawing of the completed state of B in Figure 12;
In figure: 1, discharging device, 2, apparatus for leveling, 3, guiding device, 4, hole punched device, 5, rolling device, 6, cut and cut device, 7, roll stand wall, 8, top roll, 9, lower roll, 10, excentric sleeve, 11, axis hole, 12, roll shaft, 13, spanner, 14, deep-slotted chip breaker, 15, first pin, 16, open slot, 17, second pin, 18, regulate cylinder, 19, step, 20, disk body, 21, base plate, 22, accept guide roller set, 23, panel beating sheet material, 24, upper module, 25, folding groove, 26, slide block, 27, lower module, 28, jet-bedding, 29, blade, 30, blade, 31, wash off head, 32, cutter groove, 33, horizontal gap, 34, vertical gap, 35, oblique band, 36, guide pillar guide pin bushing, 37, oil cylinder, 38, unwinding frame, 39, rail groove, 40, transfer cart, 41, put volume groove, 42, elevating mechanism, 43, flattening roller, 44, move back film roller, 45, guided plate, 46, pressing mechanism, 47, compression roller, 48, guiding mechanism, 49, screw mandrel adjusting device.
Detailed description of the invention
The present invention is further detailed explanation in conjunction with the accompanying drawings and embodiments now, and these accompanying drawings are the schematic diagram of simplification, only basic structure of the present invention are described in a schematic way, and therefore it only shows the formation relevant with the present invention.
As shown in figures 1-15, a kind of multi-functional plate flexible product line, comprise: the discharging device 1 set gradually, apparatus for leveling 2, hole punched device 4, rolling device 5 and cut and cut device 6, hole punched device 4 is provided with punching platform, punching platform is provided with several punching dies, punching die can in punching platform up conversion position, rolling device 5 be provided with two to line up 23 two sides in forming roll group position and panel beating sheet material corresponding, often form forming roll group and be equipped with top roll 8 and lower roll 9.
Discharging device 1 is provided with unwinding frame 38, rail groove 39 is provided with below unwinding frame 38, transfer cart 40 is provided with in track, transfer cart 40 top is provided with putting of mating with panel beating sheet material 23 volume structure and rolls up groove 41, transfer cart 40 bottom is also provided with elevating mechanism 42, and panel beating sheet material 23 volume heavy like this can easily be placed on unwinding frame 38 accurately, simultaneously after being terminated by panel beating sheet material 23 volume material loading, declined by elevating mechanism 42, transfer cart 40 can smoothly and panel beating sheet material 23 volume depart from.
Rolling device 5 comprises: two the roll stand walls 7 be oppositely arranged, and two arrange the format roll group be separately positioned on roll stand wall 7, two line up the forming roll group corresponding side being arranged on panel beating sheet material 23 traffic direction respectively, often line up forming roll group and include some composition forming roll groups, often form forming roll group and include top roll 8 and lower roll 9, the size and dimension of format roll group successively changes along panel beating sheet material 23 traffic direction, and top roll 8 is provided with roll shaft 12, and roll shaft 12 is arranged in the excentric sleeve 10 in roll stand wall 7.
Two to line up forming roll group corresponding with the position, both sides of the edge of panel beating sheet material 23 respectively, can synchronous while bending operation is carried out to sheet material dual-side; Each physical dimension lining up forming roll group changes all one by one, ensures that Forging Process is carrying out successively step by step; Board clamp is held in the bending of interlude pressure initiation by the coupling up and down of top roll 8 and lower roll 9, and such bending is consistent with the occlusion structure of shape between top roll 8 and lower roll 9.
Along panel beating sheet material 23 direction of motion, the format roll group that geomery gradually changes is set, ensure that panel beating sheet material 23 side is often after a kind of format roll group of or consecutive identical, sheet material side is bent deformation once, like this through repeatedly bending, sheet material is shaping gradually, multiple repeatedly bending is integrated on same device by such mechanism, and operating efficiency is higher; The spacing that the arranging of excentric sleeve 10 ensures top roll 8 and lower roll 9 can easy adjustment, facilitates the adjustment of bending degree and bending angle; The structure of spanner 13 has agreed with the condition that excentric sleeve 10 needs top roll 8 position adjustments, makes adjustment become possibility; Regulate cylinder 18 to facilitate the entirety of the top roll 8 of the same side unanimously to regulate, ensure that the regulated quantity that the same side all top rolls 8 regulate is identical.
Axis hole 11 is provided with in excentric sleeve 10, roll shaft 12 is arranged in axis hole 11, the axial line of axis hole 11 is parallel to each other with the axial line of excentric sleeve 10 periphery but does not overlap, excentric sleeve 10 ensures that roll shaft 12 can be rotated guiding by excentric sleeve 10 and move up and down, thus the gap changed between top roll 8 and lower roll 9 or the clamping dynamics between top roll 8 and lower roll 9.
It is anterior that excentric sleeve 10 outer end is fixedly connected with spanner 13, and be provided with deep-slotted chip breaker 14 in the middle part of spanner 13, circle and excentric sleeve 10 periphery at deep-slotted chip breaker 14 place are concentric circles, be arranged with the first pin 15, first pin 15 and be fixed on roll stand wall 7 in deep-slotted chip breaker 14.The circular shape concentric that deep-slotted chip breaker 14 and excentric sleeve 10 periphery are formed, such spanner 13 just can realize the first rotation of pin 15 in deep-slotted chip breaker 14.
Spanner 13 rear portion is provided with open slot 16, the second pin 17 is arranged with in open slot 16, roll stand wall 7 is also provided with and regulates cylinder 18, on the roll stand wall 7 of the same side, second pin 17 of all spanner 13 correspondences is all fixed on the adjustment cylinder 18 of the same side, second pin 17 mainly plays the effect of back-up wrench 13 and excentric sleeve 10, and open slot 16 can be that the relative position of spanner 13 and the second pin 17 changes to be formed and changes surplus; Cylinder 18 is regulated to achieve the integral position adjustment of all top rolls 8 in the same side.
In format roll group, in top roll 8 and lower roll 9, at least one is provided with circumferentially step 19, and step 19 structure is conducive to forming bending structure on panel beating sheet material 23, and namely bending structure forms corresponding coupling with the shape of step 19.
Along panel beating sheet material 23 traffic direction, the axial length of format roll group diminishes gradually, and such bending first starts inside panel beating sheet material 23 from friendship, between transfer to sheet edge, bending is each time all diverse location (changing along sheet material fabric width direction).
Top roll 8 and lower roll 9 are provided with the step 19 of occlusion mutually, and the step 19 of occlusion mutually can form two or a bending.
Top roll 8 is provided with the disk body 20 of inclination, and disk body 20 connects roll shaft 12, and corresponding lower roll 9 is provided with the step 19 tangent with disk body 20, when roll forming draws to an end, does the bending of reduced size targetedly.
Base plate 21 is provided with between two roll stand walls 7, be provided with along panel beating sheet material 23 traffic direction in the middle of base plate 21 and accept guide roller set 22, the top of accepting top and the lower roll 9 of guide wheel group is all in the same plane, and such sheet material can be comparatively steady, and smooth the entering in formation system of overall maintenance.
Lower roll 9 bearing is arranged on roll stand wall 7, and the also bearing of top roll 8 is arranged in excentric sleeve 10, ensures that top roll 8 and lower roll 9 all can normal rotation, carries out roll extrusion dynamically to the side of panel beating sheet material 23.
Cut and cut device 6 and comprise: the upper module 24 be oppositely arranged up and down and lower module 27, and a blade 29 be oppositely arranged up and down and wash off 31, horizontal gap 33 is provided with between upper module 24 and lower module 27, upper module 24 is respectively equipped with lower module 27 is middle the folding groove 25 and jet-bedding 28 that are vertically communicated with, blade 29 is positioned at folding groove 25, wash off 31 and be positioned at jet-bedding 28, wash off 31 width consistent with jet-bedding 28 width, wash off 31 when being positioned at folding groove 25, wash off between 31 both sides and folding groove 25 and be provided with vertical gap 34.
Jet-bedding 28 ensures that washing off 31 has enough impulsive forces in the starting stage of Forging Process to sheet material, and folding groove 25 ensures that washing off a bending forming lucky size between 31 and upper module 24 forms space.
Vertical gap 34 ensure that the validity of bending, and can not cause extruding to panel beating sheet material 23 in Forging Process, can keep the straight of dogleg section again.
To wash off 31 to be symmetrical arranged along horizontal gap 33 with blade 29, and ensure that shear action and flexing movement can not disturb mutually, cutter groove 32 and blade 30 are oppositely arranged the mutual matching structure of formation shear action simultaneously; Two slide blocks 26 of upper module 24 can move, and ensure that mould can adapt to the panel beating sheet material 23 of different-thickness.
Only blocked uply can realize bending in shearing, form two concordant edges after shearing, Forging Process can smoothly along sheared edge formation bending angle.
Horizontal gap 33 is more than or equal to panel beating sheet material 23 thickness, and vertical gap 34 is more than or equal to the thickness of panel beating sheet material 23.Horizontal gap 33 ensures the smooth of fill process, and can ensure that upper module 24 and lower module 27 jointly form tight position to sheet material and limit, make in the shear history of blade 29, panel beating sheet material 23 does not have too much Displacement-deformation yet.
Be provided with oblique band 35 bottom washing off 31, jet-bedding 28 lower opening is provided with the flute profile of coincideing with oblique band 35 shape, and oblique band 35 ensures to wash off 31 upper limit moved upward, and washes off 31 like this and does not have excessive displacement.
Wash off 31 and be respectively cutter groove 32 and blade 30 with blade 29 opposite side, cutter groove 32 and blade 30 form scissors mouth structure, and this structure ensures that panel beating sheet material 23 has more action of cutting at shear history,
Wash off 31 and blade 29 by oil cylinder 37 or air cylinder driven.Four angles of upper module 24 and lower module 27 are equipped with guide pillar guide pin bushing 36 structure of coupling mutually, guide pillar guide pin bushing 36 axis vertical, such guarantee blade 29 and to wash off a vertical degree of 31 motions higher, panel beating sheet material 23 structure that shearing bending process is formed is comparatively accurate.
Apparatus for leveling 2 is provided with upper and lower two-layer flattening roller 43, every layer is equipped with several flattening rollers 43, the upper and lower flattening roller 43 is crisscross arranged, upper strata or lower floor's flattening roller 43 can be driven to move integrally up and down, the plate sheet material got off from the unwinding of panel beating sheet material 23 volume can have arc by nature, the flattening roller 43 arranged that is staggered by panel beating sheet material 23 bending again, can be formed the bending of correction-type direction plastic deformation, forms comparatively straight plate plane.
Also film covering device is provided with below apparatus for leveling 2, comprise symmetrical two of being provided with and move back film roller 44, like this at panel beating sheet material 23 by a series of punching, shaping and shear history, sheet material bottom surface is easily worn, enclose a skim at sheet material base, certain protective action can be formed to a certain extent.
Before and after apparatus for leveling 2, both sides are also provided with guided plate 45, guided plate 45 is obliquely installed, when can make the first pan feeding of panel beating sheet material 23 like this, panel beating sheet material 23 can be directed enters apparatus for leveling 2 automatically from discharging device 1, then directedly automatically enters guiding device 3 from apparatus for leveling 2.
Guiding device 3 is also provided with between apparatus for leveling 2 and punching station, guiding device 3 comprises pressing mechanism 46 and guiding mechanism 48, pressing mechanism 46 is provided with upper and lower two compression rollers 47, the compression roller 47 on top connects lowering or hoisting gear, the plus-pressure between backer roll can be regulated like this, compression roller 47, by electrode drive, can make panel beating sheet material 23 form the transport force of initiatively transporting in portion in a pipeline, ensures the active conveying of sheet material on streamline; Guider is two guide plates being separately positioned on panel beating sheet material 23 both sides, the equal connection wire rod adjusting device 49 of guide plate, guider can ensure that panel beating sheet material 23 can not offset at motion process, and screw mandrel adjusting device 49 can the width of adjusting guide device, to ensure that guider adapts to the plate sheet material of different fabric width.
Above according to desirable embodiment of the present invention for enlightenment, by above-mentioned description, related personnel in the scope not departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content on description, must determine technical scope according to right.
Claims (10)
1. a multi-functional plate flexible product line, comprise: the discharging device set gradually, apparatus for leveling, hole punched device, rolling device and cut and cut device, it is characterized in that, hole punched device is provided with punching platform, described punching platform is provided with several punching dies, described punching die can in described punching platform up conversion position, described rolling device be provided with two to line up two sides in forming roll group position and described panel beating sheet material corresponding, often form forming roll group and be equipped with top roll and lower roll.
2. multi-functional plate flexible product line according to claim 1, it is characterized in that: described in cut and cut device and comprise the upper module and lower module that are oppositely arranged up and down, and the blade be oppositely arranged up and down and wash off head, horizontal gap is provided with between described upper module and described lower module, described upper module is respectively equipped with described lower module is middle the folding groove and jet-bedding that are vertically communicated with, described blade is positioned at described folding groove, the described head that washes off is positioned at described jet-bedding, it is described that to wash off head width consistent with described jet-bedding width, the described head that washes off is when being positioned at described folding groove, described washing off between a both sides and described folding groove is provided with vertical gap.
3. multi-functional plate flexible product line according to claim 2, it is characterized in that: described in wash off the step being provided with inclination bottom head, described jet-bedding lower opening is provided with the flute profile of coincideing with described step shape, described in wash off head and described blade opposite side is respectively cutter groove and blade.
4. multi-functional plate flexible product line according to claim 2, is characterized in that: described upper module is divided into the two pieces of slide blocks in left and right by described folding groove, being fixed after described slide block can move left and right.
5. multi-functional plate flexible product line according to claim 1, it is characterized in that: described top roll is provided with roll shaft, described roll shaft is arranged in excentric sleeve, axis hole is provided with in described excentric sleeve, described roll shaft is arranged in described axis hole, and the axial line of described axis hole is parallel to each other with the axial line of described excentric sleeve periphery but does not overlap.
6. multi-functional plate flexible product line according to claim 5, it is characterized in that: described excentric sleeve outer end is fixedly connected with spanner front portion, deep-slotted chip breaker is provided with in the middle part of described spanner, circle and the described excentric sleeve periphery at described deep-slotted chip breaker place are concentric circles, the first pin is arranged with in described deep-slotted chip breaker, described first pin is fixedly installed, described spanner rear portion is provided with open slot, be arranged with the second pin in described open slot, the second pin that all spanners of same row are corresponding is all fixed on same adjustment cylinder.
7. multi-functional plate flexible product line according to claim 1, it is characterized in that: the size and dimension of described format roll group successively changes along described panel beating sheet material traffic direction, along described panel beating sheet material traffic direction, the axial length of format roll group diminishes gradually.
8. multi-functional plate flexible product line according to claim 1, is characterized in that: described top roll and described lower roll are provided with the step of occlusion mutually.
9. multi-functional plate flexible product line according to claim 1, it is characterized in that: described apparatus for leveling is provided with upper and lower two-layer flattening roller, every layer is equipped with several flattening rollers, and the upper and lower flattening roller is crisscross arranged, and upper strata or lower floor's flattening roller can be driven to move integrally up and down.
10. multi-functional plate flexible product line according to claim 1, it is characterized in that: between described apparatus for leveling and described punching station, be also provided with guiding device, described guiding device comprises pressing mechanism and guiding mechanism, described pressing mechanism is provided with upper and lower two compression rollers, the compression roller on top connects lowering or hoisting gear, described guider is two guide plates being separately positioned on described panel beating sheet material both sides, the equal connection wire rod adjusting device of described guide plate.
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| CN201510160079.9A CN104858297B (en) | 2015-04-07 | 2015-04-07 | Multi-functional plate flexible product line |
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