CN104856192A - Automatic centering pneumatic core removing machine for fresh lotus seeds - Google Patents

Automatic centering pneumatic core removing machine for fresh lotus seeds Download PDF

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CN104856192A
CN104856192A CN201510289180.4A CN201510289180A CN104856192A CN 104856192 A CN104856192 A CN 104856192A CN 201510289180 A CN201510289180 A CN 201510289180A CN 104856192 A CN104856192 A CN 104856192A
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lotus seeds
constant speed
lotus
core
self
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CN104856192B (en
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刘木华
徐谐庆
李涛
周小梅
糜旺
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Guangchang Xinglian Machinery Manufacturing Co Ltd
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Jiangxi Agricultural University
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Abstract

一种鲜莲子自动定心气动去芯机,包括机架、面板、送料装置、传动系统、自动定心装置、气泵及通芯装置;其特征在于,面板固定于机架上,送料装置安装在面板一侧,传动系统安装在面板另一侧,自动定心装置设置在送料装置与传动系统之间,而通芯装置设置在自动定心装置正前方,且与气泵连接;同时送料装置、自动定心装置分别与传动系统连接。本发明进料装置利用送料滚轮逐个进料,准确度高;且采用自动定心装置,使得莲子自动调整姿态,以实现大小不同的莲子莲芯位置始终不变,而固定式捅针捅芯保证通芯可靠性;同时采用气缸驱动空心捅针通芯,并且空心捅针始终通气,保证了莲芯的完整度;整个系统一体化,有效保证机器连续运行,大大提高工作效率。

A fresh lotus seed automatic centering pneumatic coring machine, including a frame, a panel, a feeding device, a transmission system, an automatic centering device, an air pump and a core device; it is characterized in that the panel is fixed on the frame, and the feeding device is installed on the On one side of the panel, the transmission system is installed on the other side of the panel, the automatic centering device is set between the feeding device and the transmission system, and the core-through device is set in front of the automatic centering device and connected to the air pump; at the same time, the feeding device, automatic The centering devices are respectively connected with the transmission system. The feeding device of the present invention uses feeding rollers to feed materials one by one, with high accuracy; and adopts an automatic centering device to automatically adjust the posture of lotus seeds, so that the position of the lotus cores of different sizes is always unchanged, and the fixed needle poking core ensures The reliability of the core; at the same time, the cylinder is used to drive the hollow needle through the core, and the hollow needle is always ventilated to ensure the integrity of the lotus core; the whole system is integrated to effectively ensure the continuous operation of the machine and greatly improve the work efficiency.

Description

一种鲜莲子自动定心气动去芯机An automatic centering pneumatic corer for fresh lotus seeds

技术领域technical field

本发明涉及农作物去芯去核设备技术领域,尤其涉及一种鲜莲子自动定心气动去芯机。The invention relates to the technical field of crop coring and nuclear removal equipment, in particular to an automatic centering pneumatic coring machine for fresh lotus seeds.

背景技术Background technique

随着人们生活水平的不断提高,高品质的通芯白莲越来越受到人们欢迎,然而高品质的通芯白莲仍需经剥壳、去皮、通芯等繁琐的加工工序制备而成;虽然目前市场上也存在多种莲子自动化加工设备,但是白莲的加工还是以手工为主,通常利用手摇式莲子剥壳机先进行割壳再去壳,去壳后再利用手工去掉附在莲子表面的一层种皮,最后采用钢针捅芯,其不仅工作效率极低,且劳动强度大,损耗率高,产品质量不稳定。而针对鲜莲子的剥壳、去皮工序市场上也出现了一些机型,例如专利CN201110241904.X公开的“一种莲子剥壳脱皮一体机”,该机器仅能完成对鲜莲自动剥壳去皮,却不能完成对鲜莲子的通芯工序。针对莲子通芯的机器,如中国专利CN201310034388.2公开的“一种可自适应莲子大小的莲子去芯机”,该机器可以对大小不同的干莲子进行去芯,但是该机器的压轮对莲子的压力过大,且采用车钻的方式损失大,不适用鲜莲子作业,且该自适应装置的钻头是由压轮驱动跟随莲子大小变化而自动升降。With the continuous improvement of people's living standards, high-quality white lotus with core is more and more popular, but high-quality white lotus with core still needs to be prepared through tedious processing procedures such as peeling, peeling, and core; although At present, there are many kinds of lotus seed automatic processing equipment in the market, but the processing of white lotus is still mainly manual. Usually, a hand-operated lotus seed sheller is used to first cut the shell and then remove the shell, and then remove the shell attached to the lotus seed surface by hand. A layer of seed coat, and finally use a steel needle to poke the core, which not only has extremely low work efficiency, but also has high labor intensity, high loss rate, and unstable product quality. And for the peeling and peeling process of fresh lotus seeds, some models have also appeared on the market, such as "a kind of lotus seed peeling and peeling integrated machine" disclosed by patent CN201110241904. Skin, but can not complete the core process of fresh lotus seeds. A machine for lotus seeds, such as "a lotus seed coring machine that can adapt to the size of lotus seeds" disclosed in Chinese patent CN201310034388. The pressure of the lotus seeds is too high, and the loss of the car drilling method is large, so it is not suitable for the operation of fresh lotus seeds, and the drill bit of the self-adaptive device is driven by the pressure wheel to follow the size change of the lotus seeds and automatically rises and falls.

发明内容Contents of the invention

本发明所解决的技术问题在于提供一种鲜莲子自动定心气动去芯机,以解决上述背景技术中的缺点。The technical problem solved by the present invention is to provide an automatic centering pneumatic corer for fresh lotus seeds to solve the above-mentioned shortcomings in the background technology.

本发明所解决的技术问题采用以下技术方案来实现:The technical problem solved by the present invention adopts following technical scheme to realize:

一种鲜莲子自动定心气动去芯机,包括机架、面板、送料装置、传动系统、自动定心装置、气泵及通芯装置;其中,面板固定于机架上,送料装置安装在面板一侧,传动系统安装在面板另一侧,自动定心装置设置在送料装置与传动系统之间,而通芯装置设置在自动定心装置正前方,且与气泵连接;同时送料装置、自动定心装置分别与传动系统连接;具体结构如下:A fresh lotus seed automatic centering pneumatic coring machine, including a frame, a panel, a feeding device, a transmission system, an automatic centering device, an air pump and a core device; wherein, the panel is fixed on the frame, and the feeding device is installed on the panel side, the transmission system is installed on the other side of the panel, the automatic centering device is set between the feeding device and the transmission system, and the core-through device is set in front of the automatic centering device and connected to the air pump; at the same time, the feeding device, automatic centering The devices are respectively connected with the transmission system; the specific structure is as follows:

送料装置中,进料斗置于送料滚轮上方,剥壳后的莲子置于进料斗中,送料滚轮套装于送料轴上,送料轴带动送料滚轮旋转,并在送料滚轮上开有一凹槽,凹槽大小仅能容纳一个最大的莲子,送料滚轮每转一周带出一个莲子,当送料滚轮的凹槽转到进料斗下方时,莲子自动掉入凹槽内;同时在送料滚轮下方设置有送料槽,且送料槽与等速凹轮接触;In the feeding device, the feeding hopper is placed above the feeding roller, the shelled lotus seeds are placed in the feeding hopper, the feeding roller is set on the feeding shaft, and the feeding shaft drives the feeding roller to rotate, and a groove is opened on the feeding roller. The size of the groove can only accommodate the largest lotus seed, and the feeding roller will bring out a lotus seed every time it rotates. When the groove of the feeding roller turns to the bottom of the feeding hopper, the lotus seed will automatically fall into the groove; feeding chute, and the feeding chute is in contact with the constant velocity concave wheel;

传动系统中,调速电机通过电机安装板安装在脚架上,且传动轴、送料轴、凸轮轴分别通过菱形轴承座安装在面板上;而传动轴皮带轮、等速传动板输入链轮、传动轴链轮安装在传动轴上;送料轴链轮、送料滚轮安装在送料轴上;凸轮轴链轮、进料提升杆凸轮、落料提升杆凸轮安装在凸轮轴上;等速传动板通过等速传动板固定架安装在面板上,同时电机皮带轮与传动轴皮带轮连接;传动时,电机皮带轮带动传动轴皮带轮从而带动传动轴转动,传动轴链轮带动送料轴链轮与凸轮轴链轮,从而带动送料轴和凸轮轴转动;其中,送料轴驱动送料滚轮运动,凸轮轴带动进料提升杆凸轮和落料提升杆凸轮运动,从而带动进料提升杆、落料提升杆及行程开关动作;等速传动板输入链轮带动等速传动板主动链轮从而驱动等速传动轴转动,等速传动轴通过四个等速传动链轮从而带动其它三根等速传动轴转动,再通过三个万向联轴器带动等速凹轮驱动轴,从而促使三个等速凹轮转动;In the transmission system, the speed regulating motor is installed on the tripod through the motor mounting plate, and the transmission shaft, feeding shaft and camshaft are respectively installed on the panel through the diamond bearing seat; while the transmission shaft pulley, constant speed transmission plate input sprocket, transmission The shaft sprocket is installed on the transmission shaft; the feeding shaft sprocket and the feeding roller are installed on the feeding shaft; the camshaft sprocket, the feeding lifting lever cam, and the blanking lifting lever cam are installed on the camshaft; the constant velocity transmission plate passes through, etc. The fast drive plate fixing bracket is installed on the panel, and the motor pulley is connected with the drive shaft pulley; during transmission, the motor pulley drives the drive shaft pulley to drive the drive shaft to rotate, and the drive shaft sprocket drives the feed shaft sprocket and the camshaft sprocket, thereby Drive the feed shaft and the cam shaft to rotate; among them, the feed shaft drives the feed roller to move, and the cam shaft drives the cam of the feed lift lever and the blank lift lever to move, thereby driving the feed lift lever, the blank lift lever and the travel switch to move; etc. The input sprocket of the constant velocity transmission plate drives the active sprocket of the constant velocity transmission plate to drive the rotation of the constant velocity transmission shaft. The constant velocity transmission shaft drives the other three constant velocity transmission shafts to rotate through four constant velocity transmission sprockets, and then passes through three The coupling drives the drive shaft of the constant velocity concave wheel, thereby promoting the rotation of the three constant velocity concave wheels;

自动定心装置中,包括三个自由滑动且可自由旋转的等速凹轮,且三个等速凹轮组成用于容纳莲子的空腔,所述等速凹轮通过等速凹轮固定架安装在直线导轨上,且等速凹轮一端嵌套在等速凹轮驱动轴上,万向联轴器与等速凹轮驱动轴连接;弹簧一端通过螺钉挂在直线导轨上,另一端连接在弹力调节杆上,而弹力调节杆的另一端连接在弹力拉杆调节块上,在三个弹簧弹力的作用下,三个等速凹轮向中心收缩,通过调节弹力调节杆的长度便可实现弹力的调节,待莲子进入空腔后,通过调节三个弹簧的弹力使得莲子居中,促使等速凹轮作用在莲子表面上的三个力达到平衡,且三力汇交于莲子中心,故放入大小不等的莲子时,等速凹轮则同时向外张开或者收缩,莲子进入空腔中后,在三个等速凹轮旋转的作用下,自动摆正姿态,同时在弹簧弹力作用下,莲子受力平衡,使得大小不同的莲子中心位置不变,从而莲芯的位置也不变,进而达到自动定心的效果;The automatic centering device includes three free-sliding and freely rotatable constant velocity concave wheels, and the three constant velocity concave wheels form a cavity for accommodating lotus seeds, and the constant velocity concave wheels pass through the constant velocity concave wheel fixing frame Installed on the linear guide rail, and one end of the constant velocity concave wheel is nested on the constant velocity concave wheel drive shaft, and the universal coupling is connected with the constant velocity concave wheel drive shaft; one end of the spring is hung on the linear guide rail by a screw, and the other end is connected On the elastic adjustment rod, the other end of the elastic adjustment rod is connected to the elastic pull rod adjustment block. Under the action of three springs, the three constant velocity concave wheels shrink to the center, and the length of the elastic adjustment rod can be adjusted. The adjustment of the elastic force, after the lotus seeds enter the cavity, the lotus seeds are centered by adjusting the elastic force of the three springs, so that the three forces acting on the surface of the lotus seeds by the constant velocity concave wheel reach a balance, and the three forces converge at the center of the lotus seeds, so the When entering lotus seeds of different sizes, the constant velocity concave wheels will expand or contract outward at the same time. After the lotus seeds enter the cavity, they will automatically adjust their posture under the action of the rotation of the three constant velocity concave wheels. Next, the lotus seeds are balanced in force, so that the position of the center of the lotus seeds of different sizes remains unchanged, so that the position of the lotus core also remains unchanged, thereby achieving the effect of automatic centering;

通芯装置中,气缸安装板与气缸固定架连接,电磁阀安装在气缸固定架上,气缸安装在气缸安装板上,且与电磁阀连接,并在气缸一侧设置有用于向空心捅针通气的空心捅针进气接口;压缩空气由空心捅针进气接口进入,从空心捅针的末端喷出,配合气缸向前顶的动作,使得莲芯完整的连捅带吹地顶出。In the core-through device, the cylinder mounting plate is connected to the cylinder fixing frame, the solenoid valve is installed on the cylinder fixing frame, the cylinder is installed on the cylinder mounting plate, and connected to the solenoid valve, and a valve is provided on the side of the cylinder for ventilating the hollow needle. The air inlet port of the hollow needle; the compressed air enters through the air inlet of the hollow needle, and is ejected from the end of the hollow needle, and cooperates with the forward movement of the cylinder, so that the lotus core is completely pushed out with blowing.

在本发明中,进料斗下方设置有弧形放料孔,用于送料滚轮的凹槽转到进料斗下方时,莲子自动掉入凹槽内。In the present invention, an arc-shaped discharge hole is provided under the feeding hopper, and when the groove for the feeding roller turns to the bottom of the feeding hopper, the lotus seeds will automatically fall into the groove.

在本发明中,直线导轨上还安装有滑块。In the present invention, a slide block is also installed on the linear guide rail.

在本发明中,安装在直线导轨上的螺钉突起部分与初始限位块相接触,以限制三个等速凹轮的初始位置,从而形成一个空腔,空腔的大小略小于最小的莲子的体积。In the present invention, the protruding part of the screw installed on the linear guide rail is in contact with the initial limit block to limit the initial position of the three constant velocity concave wheels, thereby forming a cavity, the size of which is slightly smaller than that of the smallest lotus seed volume.

在本发明中,进料提升杆上套装有提升杆旋转套。In the present invention, the lifting rod rotating sleeve is sleeved on the feeding lifting rod.

在本发明中,空心捅针通过空心捅针转接头安装在气缸上,空心捅针转接头上设置有空心捅针进气接口。In the present invention, the hollow needle is installed on the cylinder through the hollow needle adapter, and the hollow needle adapter is provided with a hollow needle air inlet port.

在本发明中,气缸通过气缸进气口、气缸出气口与电磁阀连接,同时在电磁阀上设置电磁阀进气口,而电磁阀进气口设置有调压阀;工作时采用电磁阀控制气缸的气缸进气口和气缸出气口的进出气转换,以实现空心捅针的往复运动;通过调压阀控制接入电磁阀进气口的气管压力,从而实现控制空心捅针往复运动的速度。In the present invention, the cylinder is connected with the electromagnetic valve through the air inlet of the cylinder and the air outlet of the cylinder, and the air inlet of the electromagnetic valve is set on the electromagnetic valve, and the air inlet of the electromagnetic valve is provided with a pressure regulating valve; The air inlet and outlet of the cylinder are switched to realize the reciprocating motion of the hollow needle; the pressure of the air pipe connected to the air inlet of the solenoid valve is controlled by the pressure regulating valve, so as to realize the speed of the reciprocating motion of the hollow needle .

在本发明中,空心捅针为空心钢结构,向空心捅针通气可有效防止针孔堵塞,并利用空心捅针的刃口切入莲子,减小了莲子受到的破坏力并有效的保持了莲芯的完整性。In the present invention, the hollow needle is a hollow steel structure, and ventilation to the hollow needle can effectively prevent pinhole clogging, and use the cutting edge of the hollow needle to cut into the lotus seeds, reducing the destructive force on the lotus seeds and effectively maintaining the lotus seeds. core integrity.

在本发明中,作为功能扩展,由于已经实现了鲜莲子的自动进料、落料、通芯等功能,因此采用高速钻头代替空心捅针,用于实现干莲子自动去芯加工。In the present invention, as a function extension, since functions such as automatic feeding, blanking, and core passing of fresh lotus seeds have been realized, a high-speed drill is used instead of a hollow poking needle to realize automatic coring processing of dried lotus seeds.

在本发明中,剥壳后的莲子置于进料斗中,送料滚轮每转一周带出一个待去芯莲子,之后待去芯莲子沿送料槽下滑,直至停留在送料槽与等速凹轮的交接处,而后进料提升杆通过提升链条将直线导轨上拉,待去芯莲子则滑入自动定心装置中,进料提升杆回位,待去芯莲子则被夹持在三个同向旋转的等速凹轮组成的空腔内,待去芯莲子自动调正姿态,且待去芯莲子莲芯的轴线方向与等速凹轮轴线方向平行,再利用行程开关控制电磁阀,从而控制气缸驱动空心捅针向前运动,待空心捅针插入待去芯莲子中心时,空心捅针始终保持通气,从而将莲芯完整的连捅带吹地顶出并下落到接料盘,完成捅芯后,空心捅针回位,落料提升杆通过提升链条则将直线导轨下拉,莲子则自动下落到接料盘,之后落料提升杆回位,等待下个待去芯莲子进入自动定心装置内,从而实现连续作业;完成工作后,在接料盘中放入水后则可轻松将莲芯和莲肉分离。In the present invention, the peeled lotus seeds are placed in the feeding hopper, and one lotus seed to be cored is brought out every time the feeding roller rotates, and then the lotus seeds to be cored slide down along the feeding trough until they stop at the feeding trough and the constant velocity concave wheel. Then the feed lifting rod pulls up the linear guide rail through the lifting chain, the lotus seeds to be cored slide into the automatic centering device, the feeding lifting rod returns to the position, and the lotus seeds to be cored are clamped in three In the cavity formed by the rotating constant-velocity concave wheel, the posture of the lotus seeds to be cored is automatically adjusted, and the axis direction of the cored lotus seeds is parallel to the axis direction of the constant-velocity concave wheel, and then the solenoid valve is controlled by the travel switch, thereby Control the cylinder to drive the hollow needle to move forward. When the hollow needle is inserted into the center of the lotus seeds to be cored, the hollow needle is always kept ventilated, so that the complete lotus core is ejected and dropped to the receiving tray. After poking the core, the hollow needle returns to its position, the blanking lifting rod pulls down the linear guide rail through the lifting chain, and the lotus seeds automatically fall to the receiving tray, and then the blanking lifting rod returns to its position, waiting for the next lotus seed to be cored to enter the automatic positioning The lotus core and lotus meat can be easily separated after putting water into the receiving tray after finishing the work.

有益效果:本发明采用进料装置自动进料,利用送料滚轮逐个进料,准确度高;且采用自动定心装置,使得莲子自动调整姿态,以实现大小不同的莲子莲芯位置始终不变,而固定式捅针捅芯保证通芯可靠性;同时采用气缸驱动空心捅针通芯,并且空心捅针始终通气,借助气体的柔性有助于莲芯向外喷出,保证了莲芯的完整度;整个系统实现进料、通芯、落料一体化,有效保证机器的连续运行,大大提高工作效率。Beneficial effects: the invention adopts the feeding device to automatically feed the materials, and uses the feeding rollers to feed the materials one by one, so the accuracy is high; and the automatic centering device is used to automatically adjust the attitude of the lotus seeds, so that the position of the lotus cores of different sizes is always unchanged, The fixed needle core ensures the reliability of the core; at the same time, the air cylinder is used to drive the hollow needle through the core, and the hollow needle is always ventilated, and the flexibility of the gas helps the lotus core to be ejected outward, ensuring the integrity of the lotus core The whole system realizes the integration of feeding, core feeding and blanking, effectively ensuring the continuous operation of the machine and greatly improving work efficiency.

附图说明Description of drawings

图1为本发明的较佳实施例的结构示意图。Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention.

图2为本发明的较佳实施例中的传动系统结构示意图。Fig. 2 is a schematic structural diagram of the transmission system in a preferred embodiment of the present invention.

图3为本发明的较佳实施例中的送料装置结构示意图。Fig. 3 is a schematic structural view of the feeding device in a preferred embodiment of the present invention.

图4为本发明的较佳实施例中的自动定心装置结构示意图。Fig. 4 is a schematic structural diagram of the automatic centering device in a preferred embodiment of the present invention.

图5为本发明的较佳实施例中的通芯装置结构示意图。Fig. 5 is a schematic structural diagram of a core-through device in a preferred embodiment of the present invention.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.

参见图1~图5的一种鲜莲子自动定心气动去芯机,包括脚架1、面板2、菱形轴承座3、传动轴4、送料槽5、送料滚轮6、送料轴7、进料斗8、待去芯莲子9、等速凹轮10、等速凹轮驱动轴11、等速凹轮固定架12、直线导轨13、滑块14、弹力拉杆调节块15、初始限位块16、弹簧17、弹力调节杆18、螺钉19、提升链条20、提升螺钉21、行程开关22、进料提升杆凸轮23、落料提升杆凸轮24、凸轮轴25、进料提升杆26、提升杆旋转套27、落料提升杆28、电磁阀29、气缸安装板30、气缸固定架31、电磁阀进气口32、气缸进气口33、气缸出气口34、气缸35、空心捅针转接头36、空心捅针37、空心捅针进气接口38、等速传动板固定架39、等速传动板40、小菱形轴承座43、等速传动轴44、万向联轴器45、调速电机46、电机皮带轮47、凸轮轴链轮48、等速传动链轮49、送料轴链轮50、等速传动板主动链轮51、等速传动板输入链轮52、主动链轮53、输入皮带轮54及电机安装板55。Referring to Figures 1 to 5, a fresh lotus seed automatic centering pneumatic coring machine includes a tripod 1, a panel 2, a diamond-shaped bearing seat 3, a transmission shaft 4, a feeding trough 5, a feeding roller 6, a feeding shaft 7, and a feeding Bucket 8, lotus seeds to be cored 9, constant velocity concave wheel 10, constant velocity concave wheel drive shaft 11, constant velocity concave wheel fixing frame 12, linear guide rail 13, slider 14, elastic pull rod adjustment block 15, initial limit block 16 , spring 17, elastic force adjustment rod 18, screw 19, lifting chain 20, lifting screw 21, travel switch 22, feeding lifting rod cam 23, blanking lifting rod cam 24, camshaft 25, feeding lifting rod 26, lifting rod Rotary sleeve 27, blanking lifting rod 28, solenoid valve 29, cylinder mounting plate 30, cylinder fixing frame 31, solenoid valve air inlet 32, cylinder air inlet 33, cylinder air outlet 34, cylinder 35, hollow needle adapter 36. Hollow needle 37, hollow needle inlet port 38, constant velocity transmission plate fixing frame 39, constant velocity transmission plate 40, small rhombus bearing seat 43, constant velocity transmission shaft 44, universal coupling 45, speed control Motor 46, motor pulley 47, camshaft sprocket 48, constant velocity transmission sprocket 49, feeding shaft sprocket 50, constant velocity transmission plate driving sprocket 51, constant velocity transmission plate input sprocket 52, driving sprocket 53, input Pulley 54 and motor mounting plate 55.

在本实施例中,送料装置采用带有凹槽的送料滚轮6,送料滚轮6每转一周带出一个待去芯莲子9,之后待去芯莲子9沿送料槽5下滑,直至停留在送料槽5与等速凹轮10的交接处,之后进料提升杆26通过提升链条20将直线导轨13上拉,待去芯莲子9则滑入自动定心装置中,而后进料提升杆26回位,自动定心装置由三个自由滑动且可自由旋转的等速凹轮10组成,待去芯莲子9则被夹持在三个同向旋转的等速凹轮10组成的空腔内,以自动调正待去芯莲子9姿态,使得待去芯莲子9莲芯的轴线方向与等速凹轮10轴线方向平行,再利用行程开关22控制电磁阀29,从而控制气缸35驱动空心捅针37向前运动,待空心捅针37插入待去芯莲子9中心时,空心捅针37保持通气,从而将莲芯完整的连捅带吹地顶出并下落到接料盘,完成捅芯后,空心捅针37回位,落料提升杆28通过提升链条20则将直线导轨13下拉,莲子则自动下落到接料盘,之后落料提升杆13回位,等待下个待去芯莲子9进入自动定心装置内,从而实现连续作业;完成工作后,在接料盘中放入水后则可轻松将莲芯和莲肉分离。In this embodiment, the feeding device adopts a feeding roller 6 with a groove, and each rotation of the feeding roller 6 brings out a lotus seed 9 to be removed, and then the lotus seed 9 to be removed slides down the feeding chute 5 until it stays in the feeding chute 5 and the constant velocity concave wheel 10, then the feed lifting rod 26 pulls up the linear guide rail 13 through the lifting chain 20, and the lotus seeds 9 to be cored slide into the automatic centering device, and then the feeding lifting rod 26 returns to its position , the automatic centering device is composed of three free-sliding and freely rotatable constant-velocity concave wheels 10, and the lotus seeds 9 to be cored are clamped in the cavity formed by three co-rotating constant-velocity concave wheels 10 to Automatically adjust the posture of the lotus seeds 9 to be removed so that the axis direction of the lotus seeds 9 to be removed is parallel to the axis direction of the constant velocity concave wheel 10, and then use the travel switch 22 to control the solenoid valve 29, thereby controlling the cylinder 35 to drive the hollow needle 37 Move forward, and when the hollow needle 37 is inserted into the center of the lotus seeds 9 to be cored, the hollow needle 37 is kept ventilated, so that the complete continuous needle of the lotus core is blown out and dropped to the receiving tray. After the core is completed, The hollow poking needle 37 returns to its position, and the blanking lifting rod 28 pulls down the linear guide rail 13 through the lifting chain 20, and the lotus seeds automatically fall to the receiving tray, and then the blanking lifting rod 13 returns to its position, waiting for the next lotus seeds 9 to be cored to enter In the automatic centering device, continuous operation is realized; after the work is completed, the lotus core and lotus meat can be easily separated after putting water in the receiving tray.

传动系统如图2所示,调速电机46通过电机安装板55安装在脚架1上,且传动轴4、送料轴7、凸轮轴25分别通过菱形轴承座3安装在面板2上;而传动轴皮带轮54、等速传动板输入链轮52、传动轴链轮53安装在传动轴4上;送料轴链轮50、送料滚轮6安装在送料轴7上;凸轮轴链轮48、进料提升杆凸轮23、落料提升杆凸轮24安装在凸轮轴25上;等速传动板40通过等速传动板固定架39安装在面板2上,同时电机皮带轮47与传动轴皮带轮54连接;传动时,电机皮带轮47带动传动轴皮带轮54从而带动传动轴4转动,传动轴链轮53带动送料轴链轮50以及凸轮轴链轮48,从而带动送料轴7和凸轮轴25转动,其中送料轴7驱动送料滚轮6运动,凸轮轴25带动进料提升杆凸轮23和落料提升杆凸轮24运动,从而带动进料提升杆26、落料提升杆28以及行程开关22动作;等速传动板输入链轮52带动等速传动板主动链轮51从而驱动等速传动轴44转动,等速传动轴44通过四个等速传动链轮49从而带动其它三根等速传动轴44转动,再通过三个万向联轴器45带动等速凹轮驱动轴11从而促使三个等速凹轮10转动。Transmission system as shown in Figure 2, speed-regulating motor 46 is installed on the tripod 1 by motor mounting plate 55, and power transmission shaft 4, feeding shaft 7, camshaft 25 are respectively installed on the panel 2 by diamond-shaped bearing seat 3; Shaft pulley 54, constant velocity transmission plate input sprocket 52, transmission shaft sprocket 53 are installed on the transmission shaft 4; feed shaft sprocket 50, feed roller 6 are installed on the feed shaft 7; camshaft sprocket 48, feed lifting The rod cam 23 and the blanking lifting rod cam 24 are installed on the camshaft 25; the constant velocity transmission plate 40 is installed on the panel 2 through the constant velocity transmission plate fixing frame 39, and the motor pulley 47 is connected with the transmission shaft pulley 54; during transmission, The motor pulley 47 drives the drive shaft pulley 54 to drive the drive shaft 4 to rotate, and the drive shaft sprocket 53 drives the feed shaft sprocket 50 and the camshaft sprocket 48 to drive the feed shaft 7 and the cam shaft 25 to rotate, wherein the feed shaft 7 drives the feed The roller 6 moves, and the cam shaft 25 drives the feed lifting rod cam 23 and the blanking lifting rod cam 24 to move, thereby driving the feeding lifting rod 26, the blanking lifting rod 28 and the travel switch 22 to move; the constant velocity transmission plate input sprocket 52 Drive the constant velocity transmission plate driving sprocket 51 to drive the constant velocity transmission shaft 44 to rotate, and the constant velocity transmission shaft 44 drives other three constant velocity transmission shafts 44 to rotate through four constant velocity transmission sprockets 49, and then passes through three universal joints The shaft device 45 drives the constant velocity concave wheel drive shaft 11 so as to impel the three constant velocity concave wheels 10 to rotate.

送料装置如图3所示,包括进料斗8、送料滚轮6、送料轴7及送料槽5,将剥壳后的莲子置于进料斗8中,送料轴7带动送料滚轮6旋转,送料滚轮6上开有一个凹槽,凹槽大小仅能容纳一个最大的莲子,当送料滚轮6的凹槽转到进料斗8下方时,莲子自动掉入凹槽内,之后莲子则自动下滑直至停留在送料槽5与等速凹轮10的交接处,在等速凹轮10向上提起的过程中,莲子自动滑入自动定心装置,从而实现一一进料。The feeding device is shown in Figure 3, including a feeding hopper 8, a feeding roller 6, a feeding shaft 7 and a feeding trough 5, the lotus seeds after shelling are placed in the feeding hopper 8, and the feeding shaft 7 drives the feeding roller 6 to rotate, and the feeding There is a groove on the roller 6, and the size of the groove can only accommodate the largest lotus seed. When the groove of the feeding roller 6 turns to the bottom of the feed hopper 8, the lotus seeds will automatically fall into the groove, and then the lotus seeds will automatically slide down until Staying at the junction of the feeding trough 5 and the constant velocity concave wheel 10, when the constant velocity concave wheel 10 is lifted up, the lotus seeds automatically slide into the automatic centering device, thereby realizing feeding one by one.

自动定心装置如图4所示,由三个自由滑动且可自由旋转的等速凹轮10组成,所述等速凹轮10通过等速凹轮固定架12安装在直线导轨13上,滑块14安装在直线导轨13上,万向联轴器45带动等速凹轮驱动轴11旋转从而带动等速凹轮10转动,当随着直线导轨13滑动时始终保持自身的旋转;弹簧17一端通过螺钉21挂在直线导轨13上,另一端连接在弹力调节杆18上,弹力调节杆18另一端则连接在弹力拉杆调节块15上,在三个弹簧17弹力的作用下,三个等速凹轮10向中心收缩,为了使得三个等速凹轮10互不接触,安装在直线导轨13的螺钉突起部分与初始限位块16相接触,以限制三个等速凹轮10的初始位置,从而形成一个空腔,空腔的大小略小于最小的莲子的体积,通过调节弹力调节杆18的长度便可实现弹力的调节,待莲子进入空腔后,通过调节三个弹簧17的弹力使得莲子居中,促使等速凹轮10作用在莲子表面上的三个力达到平衡,且三力汇交于莲子中心,因此放入大小不等的莲子时,等速凹轮10则同时向外张开或者收缩,莲子进入自动定心装置的空腔中后,在三个等速凹轮10旋转的作用下,自动摆正姿态,同时在弹簧17弹力作用下,莲子受力平衡,使得大小不同的莲子中心位置不变,从而莲芯的位置也不变,进而达到自动定心的效果。As shown in Figure 4, the automatic centering device is composed of three free-sliding and freely rotatable constant velocity concave wheels 10. The block 14 is installed on the linear guide rail 13, and the universal coupling 45 drives the constant velocity concave wheel drive shaft 11 to rotate so as to drive the constant velocity concave wheel 10 to rotate. When sliding along the linear guide rail 13, the rotation of itself is always maintained; one end of the spring 17 Hang on the linear guide rail 13 through the screw 21, the other end is connected on the elastic force adjustment rod 18, and the other end of the elastic force adjustment rod 18 is connected on the elastic force rod adjustment block 15, under the action of the elastic force of the three springs 17, the three constant speed The concave wheel 10 shrinks to the center, in order to make the three constant velocity concave wheels 10 not contact each other, the screw protrusion part installed on the linear guide rail 13 contacts with the initial limit block 16, so as to limit the initial position of the three constant velocity concave wheels 10 , thereby forming a cavity, the size of the cavity is slightly smaller than the volume of the smallest lotus seed, the adjustment of the elastic force can be realized by adjusting the length of the elastic force adjustment rod 18, after the lotus seed enters the cavity, the elastic force of the three springs 17 is adjusted to make The lotus seeds are centered, so that the three forces acting on the surface of the lotus seeds by the constant velocity concave wheel 10 are balanced, and the three forces converge at the center of the lotus seeds. Therefore, when lotus seeds of different sizes are put in, the constant velocity concave wheel 10 will expand outward at the same time. Opening or shrinking, after the lotus seeds enter the cavity of the automatic centering device, under the action of the rotation of the three constant-velocity concave wheels 10, the attitude is automatically corrected, and at the same time, under the action of the elastic force of the spring 17, the lotus seeds are balanced in force, so that the sizes are different. The position of the center of the lotus seed remains unchanged, so the position of the lotus core also remains unchanged, thereby achieving the effect of automatic centering.

通芯装置如图5所示,包括电磁阀29、气缸安装板30、气缸固定架31、电磁阀进气口32、气缸进气口33、气缸出气口34、气缸35、空心捅针转接头36、空心捅针37及空心捅针进气接口38;工作时采用电磁阀29控制气缸35的气缸进气口33和气缸出气口34的进出气转换,以实现空心捅针37的往复运动,且通过调压阀控制接入电磁阀进气口32的气管压力,从而实现控制空心捅针37往复运动的速度;空心捅针37通过空心捅针转接头36安装在气缸35上;空心捅针37为空心钢结构,空心捅针转接头36上设置有空心捅针进气接口38,压缩空气由空心捅针进气接口38进入,从空心捅针37的末端喷出,配合气缸35向前顶的动作,使得莲芯完整的连捅带吹地顶出,空心捅针37通气可有效防止针孔堵塞,并利用空心捅针37的刃口切入莲子,减小了莲子受到的破坏力并有效的保持了莲芯的完整性。The core-through device is shown in Figure 5, including a solenoid valve 29, a cylinder mounting plate 30, a cylinder fixing frame 31, a solenoid valve inlet 32, a cylinder inlet 33, a cylinder outlet 34, a cylinder 35, and a hollow needle adapter 36. Hollow needle 37 and hollow needle air inlet interface 38; when working, electromagnetic valve 29 is used to control the air inlet and outlet conversion of cylinder air inlet 33 and cylinder air outlet 34 of cylinder 35, so as to realize the reciprocating motion of hollow needle 37, And control the air pipe pressure connected to the solenoid valve air inlet 32 through the pressure regulating valve, so as to realize the speed of controlling the reciprocating motion of the hollow needle 37; the hollow needle 37 is installed on the cylinder 35 through the hollow needle adapter 36; the hollow needle 37 is a hollow steel structure, and the hollow needle adapter 36 is provided with a hollow needle inlet port 38, the compressed air enters through the hollow needle inlet port 38, and is ejected from the end of the hollow needle 37, and cooperates with the cylinder 35 to move forward. The action of the top makes the lotus core complete and ejected with blowing. The ventilation of the hollow needle 37 can effectively prevent the pinhole from being blocked. Effectively maintain the integrity of the lotus core.

在本实施例中,作为功能扩展,由于已经实现了鲜莲子的自动进料、落料、通芯等功能,因此采用高速钻头代替空心捅针37,则可实现干莲子自动去芯加工。In this embodiment, as a function extension, since functions such as automatic feeding, blanking, and coring of fresh lotus seeds have been realized, high-speed drills are used instead of hollow needles 37 to realize automatic coring processing of dried lotus seeds.

以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (10)

1. the pneumatic coring machine of fresh lotus seeds self-centering, comprises frame, panel, pay-off, transmission system, self-centering apparatus, air pump and logical core apparatus; It is characterized in that, panel is fixed in frame, and pay-off is arranged on panel side, transmission system is arranged on panel opposite side, self-centering apparatus is arranged between pay-off and transmission system, and logical core apparatus is arranged on self-centering apparatus dead ahead, and is connected with air pump; Pay-off, self-centering apparatus are connected with transmission system respectively simultaneously; Concrete structure is as follows:
In pay-off, feed hopper is placed in above material-feeding rolling wheels, lotus seeds after peeling off are placed in feed hopper, material-feeding rolling wheels is set on feed spool, and on material-feeding rolling wheels, have a groove, material-feeding rolling wheels often circles and takes lotus seeds out of, and when the groove of material-feeding rolling wheels forwards to below feed hopper, lotus seeds are fallen in groove automatically; Below material-feeding rolling wheels, be provided with chute feeder, and chute feeder contacts with recessed wheel of constant speed simultaneously;
In transmission system, buncher is arranged on foot rest by motor mounting plate, and power transmission shaft, feed spool, camshaft are arranged on panel respectively by rhombus bearing block; And power transmission shaft belt pulley, constant speed drive's plate input sprocket, power transmission shaft sprocket wheel are arranged on power transmission shaft; Feed spool sprocket wheel, material-feeding rolling wheels are arranged on feed spool; Camshaft sprocket, feed riser bar cam, blanking lifting arm cam are arranged on camshaft; Constant speed drive's plate is arranged on panel by constant speed drive's plate fixed mount, and motor pulley is connected with power transmission shaft belt pulley simultaneously; During transmission, motor pulley drives power transmission shaft belt pulley thus drives drive axis, and power transmission shaft sprocket wheel drives feed spool sprocket wheel and camshaft sprocket, thus drives feed spool and cam axle; Wherein, feed spool drives material-feeding rolling wheels motion, and camshaft drives feed riser bar cam and blanking lifting arm camming movement, thus drives feed riser bar, blanking lifting arm and travel switch action; Constant speed drive's plate input sprocket drives constant speed drive's plate drive sprocket thus drives constant-velocity transmission shaft to rotate, constant-velocity transmission shaft is by four constant speed drive's sprocket wheels thus drive other three constant-velocity transmission shafts to rotate, drive the recessed wheel drive shafts of constant speed by three Hooks coupling universal couplings again, thus impel that three constant speed are recessed takes turns rotation;
In self-centering apparatus, comprise three to be free to slide and rotatable constant speed is recessed takes turns, and three constant speed are recessed takes turns the cavity of composition for holding lotus seeds, the recessed wheel of described constant speed is arranged on line slideway by the recessed fixed mount of taking turns of constant speed, and the recessed one end of taking turns of constant speed is nested on the recessed wheel drive shaft of constant speed, Hooks coupling universal coupling is connected with the recessed wheel drive shaft of constant speed, spring one end hangs on line slideway by screw, the other end is connected on elasticity adjusting lever, and the other end of elasticity adjusting lever is connected on elastic force pull bar regulating block, under the effect of three spring forces, three constant speed are recessed takes turns to central reduction, by the adjustment regulating the length of elasticity adjusting lever just can realize elastic force, enter after cavity until lotus seeds, make lotus seeds placed in the middle by regulating the elastic force of three springs, recessed three power acted on lotus seeds surface of taking turns of constant speed are impelled to reach balance, and three power intersect at lotus seeds center, therefore when putting into the lotus seeds differed in size, constant speed is recessed takes turns, and outwards opens or shrinks simultaneously, lotus seeds enter after in cavity, three constant speed are recessed take turns the effect of rotation under, automatically attitude is ajusted, simultaneously under spring force effect, Method for Loaded Lotus Seed balances, make the lotus seeds center that varies in size constant, thus the position of fixing lotus core,
In logical core apparatus, cylinder mounting plate is connected with cylinder fixed mount, and magnetic valve is arranged on cylinder fixed mount, and cylinder is arranged on cylinder mounting plate, and is connected with magnetic valve, and is provided with for disclosing hollow that pin ventilates disclose pin intake interface to hollow in cylinder side; Compressed air is entered by hollow pin intake interface of disclosing, and from hollow end ejection of disclosing pin, coordinates cylinder to the action of sinciput, makes the complete company of lotus core disclose band and eject with blowing.
2. the pneumatic coring machine of one according to claim 1 fresh lotus seeds self-centering, is characterized in that, be provided with arc tapping hole below feed hopper.
3. the pneumatic coring machine of one according to claim 1 fresh lotus seeds self-centering, is characterized in that, line slideway is also provided with slide block.
4. the pneumatic coring machine of one according to claim 1 fresh lotus seeds self-centering, is characterized in that, the screw jut be arranged on line slideway contacts with initial limited block.
5. the pneumatic coring machine of one according to claim 1 fresh lotus seeds self-centering, is characterized in that, feed riser bar is set with lifting arm rotary sleeve.
6. the pneumatic coring machine of one according to claim 1 fresh lotus seeds self-centering, is characterized in that, hollow pin of disclosing is arranged on cylinder by hollow pin adapter of disclosing, hollow disclose pin adapter is provided with hollowly disclose pin intake interface.
7. the pneumatic coring machine of one according to claim 1 fresh lotus seeds self-centering, it is characterized in that, cylinder is connected with magnetic valve by cylinder air inlet, cylinder gas outlet, arrange magnetic valve air inlet, and magnetic valve air inlet is provided with pressure regulator valve on magnetic valve simultaneously.
8. the pneumatic coring machine of one according to claim 1 fresh lotus seeds self-centering, is characterized in that, hollow pin of disclosing is hollow steel structure.
9. the pneumatic coring machine of the fresh lotus seeds of the one according to any one of claim 1 ~ 8 self-centering, it is characterized in that, lotus seeds after peeling off are placed in feed hopper, material-feeding rolling wheels often circles and takes one out of and treat coring lotus seeds, treat that coring lotus seeds glide along chute feeder afterwards, until rest on chute feeder and the recessed junction of taking turns of constant speed, then feed riser bar by lifting chain by line slideway pull-up, treat that coring lotus seeds then slip in self-centering apparatus, feed riser bar return, treat that coring lotus seeds are then clamped in that three homodromal constant speed are recessed takes turns in the cavity of composition, treat coring lotus seeds automatic adjustment attitude, and treat that the axis direction of coring lotus seeds lotus core is parallel with constant speed recessed wheel axis direction, recycling travel switch Controlling solenoid valve, thus control cylinder drives hollow pin of disclosing to travel forward, until hollow disclose pin insert until coring lotus seeds center time, hollow pin of disclosing remains ventilation, thus company complete for lotus core is disclosed band and eject with blowing and drop to receiver, complete after disclosing core, hollowly disclose pin return, blanking lifting arm is then drop-down by line slideway by lifting chain, lotus seeds then drop to receiver automatically, blanking lifting arm return afterwards, wait for and nextly treat that coring lotus seeds enter in self-centering apparatus, thus realize working continuously, after finishing the work, then can easily lotus core be separated with lotus-seed kernel put into water in receiver after.
10. the pneumatic coring machine of one according to claim 1 fresh lotus seeds self-centering, is characterized in that, as Function Extension, the replacement of employing high speed bit is hollow discloses pin, for realizing the automatic coring processing of dry lotus seeds.
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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN106248375A (en) * 2016-10-11 2016-12-21 湘潭大学 Semen Nelumbinis Roll centering testing stand
CN106490635A (en) * 2016-11-07 2017-03-15 湘潭大学 A kind of automatically fresh Lotus seed hole making machine
CN107788536A (en) * 2017-07-06 2018-03-13 仙居县益博源家庭农场 A kind of semi-automatic guide threading machine of fresh lotus seeds
CN108851096A (en) * 2018-08-13 2018-11-23 赣州伟邦农机有限公司 A kind of fresh lotus seed automatically removes core equipment
CN109436738A (en) * 2018-12-29 2019-03-08 深圳市大华科创科技有限公司 Automation equipment for removing wet lotus plumule
CN109700039A (en) * 2019-01-24 2019-05-03 王兴云 Core apparatus is removed in a kind of automatic centering
CN110973650A (en) * 2019-12-27 2020-04-10 黄贤帮 Hulling lotus seed core remover
CN111036550A (en) * 2019-12-24 2020-04-21 湖南莲美食品股份有限公司 Shell lotus processing equipment
CN115251408A (en) * 2022-06-14 2022-11-01 贵州省生物研究所 A kind of pitting and beating device for fruit processing and its working method

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CN202653119U (en) * 2012-05-25 2013-01-09 刘建军 Coring disc and device for lotus seeds
CN103070455A (en) * 2013-01-30 2013-05-01 湘潭大学 Lotus seed coring machine capable of automatically adapting to sizes of lotus seeds

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CN201018895Y (en) * 2007-03-14 2008-02-13 湖南宏兴隆湘莲食品有限公司 Full-automatic lotus seed core-drilling machine
CN202653119U (en) * 2012-05-25 2013-01-09 刘建军 Coring disc and device for lotus seeds
CN103070455A (en) * 2013-01-30 2013-05-01 湘潭大学 Lotus seed coring machine capable of automatically adapting to sizes of lotus seeds

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106248375A (en) * 2016-10-11 2016-12-21 湘潭大学 Semen Nelumbinis Roll centering testing stand
CN106248375B (en) * 2016-10-11 2018-07-06 湘潭大学 Lotus benevolence Roll centering testing stand
CN106490635A (en) * 2016-11-07 2017-03-15 湘潭大学 A kind of automatically fresh Lotus seed hole making machine
CN106490635B (en) * 2016-11-07 2019-01-25 湘潭大学 A fully automatic fresh lotus seed through core machine
CN107788536A (en) * 2017-07-06 2018-03-13 仙居县益博源家庭农场 A kind of semi-automatic guide threading machine of fresh lotus seeds
CN108851096A (en) * 2018-08-13 2018-11-23 赣州伟邦农机有限公司 A kind of fresh lotus seed automatically removes core equipment
CN108851096B (en) * 2018-08-13 2023-09-12 赣州伟邦农机有限公司 Full-automatic core removing equipment for fresh lotus seeds
CN109436738A (en) * 2018-12-29 2019-03-08 深圳市大华科创科技有限公司 Automation equipment for removing wet lotus plumule
CN109700039A (en) * 2019-01-24 2019-05-03 王兴云 Core apparatus is removed in a kind of automatic centering
CN111036550A (en) * 2019-12-24 2020-04-21 湖南莲美食品股份有限公司 Shell lotus processing equipment
CN110973650A (en) * 2019-12-27 2020-04-10 黄贤帮 Hulling lotus seed core remover
CN115251408A (en) * 2022-06-14 2022-11-01 贵州省生物研究所 A kind of pitting and beating device for fruit processing and its working method

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