CN104842296B - A kind of slide rail type flexibility die change equipment - Google Patents
A kind of slide rail type flexibility die change equipment Download PDFInfo
- Publication number
- CN104842296B CN104842296B CN201510264582.9A CN201510264582A CN104842296B CN 104842296 B CN104842296 B CN 104842296B CN 201510264582 A CN201510264582 A CN 201510264582A CN 104842296 B CN104842296 B CN 104842296B
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- China
- Prior art keywords
- slide rail
- connecting plate
- slide unit
- substrate
- die change
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- 230000008859 change Effects 0.000 title claims abstract description 24
- 239000000758 substrate Substances 0.000 claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- 239000000872 buffer Substances 0.000 claims abstract description 17
- 239000000725 suspension Substances 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
This invention describes a kind of slide rail type flexibility die change equipment, including slide rail base, Template Location mechanism, drive mechanism, substrate slide unit, buffer and fixture standard connecting plate, wherein, fixture standard connecting plate is positioned on substrate slide unit, and described slide rail base includes flat guide, substrate slide unit locating piece and substrate slide unit guiding mechanism；And Template Location mechanism includes position sensor, cylinder and lock pin；Drive mechanism includes servomotor, straight-tooth gear, tooth bar and connecting rod, and servomotor is connected with tooth bar engagement by straight-tooth gear；Meanwhile, substrate slide unit is rectangular configuration and includes the thick guiding mechanism of connecting plate, connecting plate locating piece and hole, location.Owing to have employed above-mentioned technology, the present invention is by utilizing the design concept of " Flexible Production ", it is convenient to realizes various and produces the flexible switching of zero spare part fixture, thus improve the utilization rate of resource, has been finally reached the purpose reducing production cost.
Description
Technical field
The present invention relates to body of a motor car process industry field, particularly relate to a kind of slide rail type flexibility die change equipment.
Background technology
In automobile industry, it is often necessary to face the problems such as vehicle update, will old vehicle stop production, thus
Place resource is conceded for new model.But, for ensureing that market is possessed the parts of vehicle and normally changed, stopping production
Vehicle needs to continue to provide a number of part spare part.Existing treating method is the production of stopping production vehicle to be set
Standby (mould, fixture etc.) is concentrated and is transferred to spare part workshop, continues according to demand to produce a number of product
Product spare part.
But, and unlike extensive normal production, the production of part spare part is the most all small lot batch manufacture,
I.e. may need to produce the part spare part of various within the same day.For production cost, place resource etc. because of
The consideration of element, if preparing individually to produce region, meeting and the earth by the part that existing mode is each vehicle
Waste place resource, causes being substantially increased of production cost；Further, current existing slide rail device is substantially
The sliding rail special supporting with fixture, is only applicable to the retaining element of certain vehicle, does not has versatility, thus
Further result in the raising of production cost.
So, in the production relocation equipment transformation process to stopping production vehicle, how to maximally utilize limited field
Ground and device resource, be a very important problem.
Summary of the invention
In order to solve the problems such as above-mentioned place waste and poor universality, the present invention provides a kind of slide rail type flexibility to change
Mould equipment, maximized can utilize limited place in the production relocation equipment transformation process of stopping production vehicle
And device resource, it is provided simultaneously with stronger versatility.
Above-mentioned a kind of slide rail type flexibility die change equipment, including slide rail base, Template Location mechanism, drive mechanism,
2 substrate slide units, buffer and fixture standard connecting plate, described drive mechanism, substrate slide unit and buffering
Device is respectively positioned on the top of slide rail base, and described fixture standard connecting plate is positioned on substrate slide unit, and described template is fixed
Position mechanism is positioned at the sidewall of slide rail base；
Wherein, described slide rail base includes flat guide, substrate slide unit locating piece and substrate slide unit guiding mechanism,
Described substrate slide unit locating piece is positioned at the upper surface of flat guide；
Described Template Location mechanism includes position sensor, cylinder and lock pin；Described drive mechanism includes servo
Motor, straight-tooth gear, tooth bar and connecting rod, described servomotor is connected with tooth bar engagement by straight-tooth gear；
Described substrate slide unit is rectangular configuration and includes the thick guiding mechanism of connecting plate, connecting plate locating piece and location
Hole, hole, described location is positioned at the sidewall of substrate slide unit, and described Template Location mechanism is fixed by hole, location.
In the said equipment, described servomotor is provided with decelerator.
In the said equipment, the quantity of described buffer is 2.
In the said equipment, described 2 buffers lay respectively at two ends of slide rail base.
In the said equipment, the quantity of described fixture standard connecting plate is 2 and is respectively positioned between two buffers
On slide rail base.
In the said equipment, the quantity of the thick guiding mechanism of described connecting plate is 4 and lays respectively at the four of substrate slide unit
On individual corner.
In the said equipment, described slide rail base, substrate slide unit, buffer and the common structure of fixture standard connecting plate
Become sliding track mechanism.
In the said equipment, described fixture standard connecting plate is provided with suspension ring and connecting plate rough positioning blocks.
Advantages of the present invention and having the beneficial effects that: the invention provides a kind of slide rail type flexibility die change equipment, logical
Cross the design concept of utilization " Flexible Production ", it is convenient to realize various and produce the soft of zero spare part fixture
Property switching, thus improve the utilization rate of resource, be finally reached the purpose reducing production cost；Specific as follows:
1, the air-cylinder type Template Location mechanism of substrate slide unit has been increased newly, it is possible to achieve position accurately；
2, devise the structure of " fixture flexibility standard connecting plate " innovatively, utilize the logical of standard connecting plate
Achieve same substrate slide unit by property to match from different fixtures, and it is fast to have reached lifting integral clamp
The purpose (changing the fixture time in 20 minutes) that speed is changed；
3, the structure of double-basis plate slide unit achieves being switched fast between fixture；
4, at four angles of substrate slide unit equipped with the thick guiding mechanism of connecting plate, the coarse positioning of fixture during installation, is facilitated；
Surrounding at substrate slide unit and fixture standard connecting plate is mounted with adjustable Template Location mechanism simultaneously, and it can be protected
Card fixture is accurately positioned on slide rail；This structure had both achieved the purpose of quickly location, can bear again bigger side
Xiang Li, thus extend the service life of equipment.Further according on the fixture reasonable arrangement connecting plate used
Encoder puts in order, it is also possible to realize the function of mistake proofing.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, in describing below
Accompanying drawing is only some embodiments of the present invention, for those of ordinary skill in the art, is not paying creation
On the premise of property is laborious, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of slide rail type flexibility die change equipment in the present invention；
Fig. 2 is the a-quadrant partial enlarged drawing of slide rail type flexibility die change equipment in Fig. 1；
Fig. 3 is the structural representation of drive mechanism in the present invention；
Fig. 4 is the first structural representation of middle mold board positioning mechanism of the present invention；
Fig. 5 is the second structural representation of middle mold board positioning mechanism of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, the detailed description of the invention of the present invention is further described.Hereinafter implement
Example is only used for clearly illustrating technical scheme, and can not limit the protection model of the present invention with this
Enclose.
Fig. 1 is the structural representation of slide rail type flexibility die change equipment in the present invention；As it is shown in figure 1, present invention note
Carried a kind of slide rail type flexibility die change equipment, including slide rail base 1, Template Location mechanism 2, drive mechanism 3,
2 substrate slide units 4, buffer 5 and fixture standard connecting plate 6, and drive mechanism 3, substrate slide unit 4,
Buffer 5 and fixture standard connecting plate 6 are respectively positioned on the top of slide rail base 1, and Template Location mechanism 2 is then
It is positioned at the sidewall of slide rail base 1, and on fixture standard connecting plate 6, is provided with suspension ring 61 and connecting plate is slightly fixed
Position block 62.
Wherein, above-mentioned slide rail base 1 includes that flat guide 11, substrate slide unit locating piece 12 and substrate are sliding
Platform guiding mechanism 13, and substrate slide unit locating piece 12 is positioned at the upper surface of flat guide 11；
Meanwhile, Template Location mechanism 2 includes position sensor 21, cylinder 22 and lock pin 23；
Additionally, drive mechanism 3 includes servomotor 31, straight-tooth gear 32, tooth bar 33 and connecting rod 34,
And servomotor 31 is connected with tooth bar 33 engagement by straight-tooth gear 32；
Further, substrate slide unit 4 for rectangular configuration and includes that the thick guiding mechanism of connecting plate 41, connecting plate are fixed
Position block 42 and hole 43, location, hole, location therein 43 is positioned at the sidewall of substrate slide unit 4, and Template Location
Mechanism 2 is through this hole, location 43 and is fixed on the side of substrate slide unit 4.
Preferably, above-mentioned slide rail base 1, substrate slide unit 4, buffer 5 and fixture standard connecting plate 6
Collectively form sliding track mechanism, in order to for carrying and the effect of limit protection of fixture；Meanwhile, servomotor
31 are provided with decelerator, and the quantity of buffer 5 is 2 and lays respectively at two ends of slide rail base 1,
And the quantity of fixture standard connecting plate 6 is similarly 2 and the slide rail base 1 being respectively positioned between two buffers 5
On；It is then 4 as the quantity of the thick guiding mechanism of connecting plate 41 and lays respectively at four limits of substrate slide unit 4
On angle.
Fig. 2 is the a-quadrant partial enlarged drawing of slide rail type flexibility die change equipment in Fig. 1；As in figure 2 it is shown, folder
Tool standard connecting plate 6 is transition portion, is mainly used in jockey (making according to produced part) and substrate is sliding
Platform 4.In the slide rail type flexibility die change equipment of invention, by screw, part clamp is arranged on fixture standard even
On fishplate bar 6, it is arranged on the most in the lump on substrate slide unit 4.Often all with one piece of fixture standard of set part clamp is even
Fishplate bar 6 is connected, and when needs renewal part fixture, only need to unload screw, then by fixture standard connecting plate
The fixture of fixture standard connecting plate 6 and top thereof is sling by suspension ring 61 on 6 in the lump, thus shortens folder
The time that tool is changed, installed.
Meanwhile, in order to ensure the quick and precisely docking between fixture standard connecting plate 6 and substrate slide unit 4, so
Four corners of substrate slide unit 4 devise the thick guiding mechanism of connecting plate 41, itself and connecting plate rough positioning blocks
62 with the use of the time that can shorten location；Additionally, also have solid compared to the location structure of alignment pin
Durable advantage.The fixture standard connecting plate 6 final position on substrate slide unit 4 is by connecting plate locating piece 42
Determining, it is positioned on substrate slide unit 4.And flat guide 11 is responsible for undertaking substrate slide unit 4 and on it
The fixture standard connecting plate 6 installed and the weight of part clamp, and true together with substrate slide unit guiding mechanism 13
Protect the precision of linear motion.Two are respectively installed in the both sides (paralleling with flat guide 11) of each substrate slide unit 4
Set substrate slide unit guiding mechanism 13.
Additionally, the purpose being arranged on the buffer 5 at slide rail base 1 two ends (longitudinally) is to avoid substrate slide unit 4
(as malfunctioning in position sensor 21 or servomotor 31 is out of control) goes out slide rail base 1 in extreme circumstances
Situation occurs, and has actually been mounted with substrate slide unit locating piece 12 and position sensor 21 on slide rail base 1.
Fig. 3 is the structural representation of drive mechanism in the present invention；As it is shown on figure 3, first pass through connecting rod 34 by two
Block substrate slide unit 4 is rigidly connected to each other, and the side of one piece of substrate slide unit 4 wherein is installed with decelerator
Servomotor 31, equipped with a straight-tooth gear 32 on the output shaft of decelerator, it be arranged on slide rail base
Tooth bar 33 on 1 is meshed.This set " motor-gear-tooth bar " mechanism is i.e. the drive mechanism 3 of this complete equipment.
The portion being made up of two pieces of above-mentioned substrate slide units 4, connecting rod 34, servomotor 31 (containing straight-tooth gear 32)
Part is installed on the flat guide 11 of slide rail base 1 upper surface.So, when servomotor 31 moves,
The rotary motion of rotor can be converted into substrate slide unit 4 along flat guide 11 by " gear-tooth bar " mechanism
Linear motion, thus realize the handoff functionality of different part clamp.
As shown in Figure 4 and Figure 5, the slide rail type flexibility die change equipment in the present invention has two cover die board positioning mechanisms
2, and become symmetrical distribution along the longitudinal direction of slide rail base 1.When substrate slide unit 4 moves to precalculated position,
Position sensor 21 sends signal to controller, and then controller is by servomotor 31 power-off, cylinder simultaneously
The cylinder rod of 22 stretches out, thus is ejected by the lock pin 23 being connected on cylinder rod, and inserts on substrate slide unit 4
Hole, location 43 in, afterwards by locked for substrate slide unit 4, reach fixture location purpose.
Meanwhile, as the folder on the other one piece of substrate slide unit 4 in two pieces of rigidly connected substrate slide units 4 need to be used
During tool, then by cylinder 22 action of controller Control architecture detent mechanism 2, lock pin 23 can be regained, with
Time servomotor 31 be energized (changing its rotation direction), i.e. reach change slide unit (fixture) purpose.
Finally, during die change during renewal part fixture, only need to unload for jockey standard connecting plate 6
With the screw of substrate slide unit 4, then by the suspension ring 61 on fixture standard connecting plate 6, fixture standard is connected
The fixture of plate 6 and top thereof is sling in the lump, generally, changes a set of equipment and only needs 20 minutes (bags
Include installation and removal fastening bolt, the time of stone tongs).
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all in the present invention
Spirit and principle within, any modification, equivalent substitution and improvement etc. made, should be included in the present invention's
Within protection domain.
Claims (8)
1. a slide rail type flexibility die change equipment, including slide rail base, Template Location mechanism, drive mechanism,
Buffer, fixture standard connecting plate and at least 2 substrate slide units, described drive mechanism, substrate slide unit and
Buffer is respectively positioned on the top of slide rail base, and described fixture standard connecting plate is positioned on substrate slide unit, described mould
Board positioning mechanism is positioned at the sidewall of slide rail base；It is characterized in that, described slide rail base includes flat guide, base
Plate slide unit locating piece and substrate slide unit guiding mechanism, described substrate slide unit locating piece is positioned at the upper table of flat guide
Face；
Described Template Location mechanism includes position sensor, cylinder and lock pin；Described drive mechanism includes servo
Motor, straight-tooth gear, tooth bar and connecting rod, described servomotor is connected with tooth bar engagement by straight-tooth gear；
Described substrate slide unit is rectangular configuration and includes the thick guiding mechanism of connecting plate, connecting plate locating piece and location
Hole, hole, described location is positioned at the sidewall of substrate slide unit, and described Template Location mechanism is fixed by hole, location.
2. a kind of slide rail type flexibility die change equipment as claimed in claim 1, it is characterised in that described servo
Motor is provided with decelerator.
3. a kind of slide rail type flexibility die change equipment as claimed in claim 1, it is characterised in that described buffering
The quantity of device is 2.
4. a kind of slide rail type flexibility die change equipment as claimed in claim 3, it is characterised in that described 2
Buffer lays respectively at two ends of slide rail base.
5. a kind of slide rail type flexibility die change equipment as claimed in claim 1, it is characterised in that described fixture
The quantity of standard connecting plate is 2 and is respectively positioned on the slide rail base between two buffers.
6. a kind of slide rail type flexibility die change equipment as claimed in claim 1, it is characterised in that described connection
The quantity of the thick guiding mechanism of plate is 4 and lays respectively on four corners of substrate slide unit.
7. a kind of slide rail type flexibility die change equipment as claimed in claim 1, it is characterised in that described slide rail
Base, substrate slide unit, buffer and fixture standard connecting plate collectively form sliding track mechanism.
8. a kind of slide rail type flexibility die change equipment as claimed in claim 1, it is characterised in that described fixture
Standard connecting plate is provided with suspension ring and connecting plate rough positioning blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510264582.9A CN104842296B (en) | 2015-05-21 | 2015-05-21 | A kind of slide rail type flexibility die change equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510264582.9A CN104842296B (en) | 2015-05-21 | 2015-05-21 | A kind of slide rail type flexibility die change equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104842296A CN104842296A (en) | 2015-08-19 |
| CN104842296B true CN104842296B (en) | 2016-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510264582.9A Active CN104842296B (en) | 2015-05-21 | 2015-05-21 | A kind of slide rail type flexibility die change equipment |
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| CN105195934B (en) * | 2015-10-22 | 2017-11-03 | 安徽瑞祥工业有限公司 | A kind of servo-drive haulage gear for being accurately positioned |
| CN105271827A (en) * | 2015-11-25 | 2016-01-27 | 苏州亨通智能精工装备有限公司 | Easily positioned guide rail system |
| CN105345326A (en) * | 2015-11-30 | 2016-02-24 | 天津福臻工业装备有限公司 | Sliding type flexible servo pre-buckling table board system |
| CN107262974A (en) * | 2016-04-06 | 2017-10-20 | 博飞特（上海）汽车设备自动化有限公司 | The slide rest device switched for white body weld jig multi-vehicle-type |
| CN106393577A (en) * | 2016-11-18 | 2017-02-15 | 江苏智石科技有限公司 | Universal mold changing trolley |
| CN107350884A (en) * | 2017-09-18 | 2017-11-17 | 合肥巨智能装备有限公司 | Multi-vehicle-type storage switching device based on orbiting vane |
| CN108098636B (en) * | 2017-12-27 | 2023-10-24 | 广东正业科技股份有限公司 | Clamping platform |
| CN109048140B (en) * | 2018-10-24 | 2024-06-25 | 博飞特(上海)智能设备股份有限公司 | De-standard rail steel sliding table device for multi-vehicle type switching of white vehicle body welding clamp |
| CN113060506B (en) * | 2021-02-07 | 2025-01-28 | 杭州振赋林精密机械有限公司 | A multifunctional flexible production rapid positioning system |
| CN117086513B (en) * | 2022-05-13 | 2026-01-30 | 上海君屹工业自动化股份有限公司 | Multi-model fixture switching slide |
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| US6355906B1 (en) * | 1998-07-07 | 2002-03-12 | Nissan Motor Co., Ltd. | Production system using combination jigs and jig replacement method and apparatus therefor |
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| KR20140006267A (en) * | 2012-06-29 | 2014-01-16 | 국민대학교산학협력단 | System for auto-exchanging of electric vehicle battery with rope tension detector |
| CN204171553U (en) * | 2014-07-25 | 2015-02-25 | 安徽瑞祥工业有限公司 | One is welded the flexible switching mechanism of the main spelling of multi-vehicle-type |
| CN204736125U (en) * | 2015-05-21 | 2015-11-04 | 上海翼锐汽车科技有限公司 | Flexible retooling equipment of slide rail formula |
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2015
- 2015-05-21 CN CN201510264582.9A patent/CN104842296B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6355906B1 (en) * | 1998-07-07 | 2002-03-12 | Nissan Motor Co., Ltd. | Production system using combination jigs and jig replacement method and apparatus therefor |
| CN201579711U (en) * | 2009-11-04 | 2010-09-15 | 大连四达高技术发展有限公司 | Quick replacement anchor clamps mechanism |
| KR20140006267A (en) * | 2012-06-29 | 2014-01-16 | 국민대학교산학협력단 | System for auto-exchanging of electric vehicle battery with rope tension detector |
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| CN204736125U (en) * | 2015-05-21 | 2015-11-04 | 上海翼锐汽车科技有限公司 | Flexible retooling equipment of slide rail formula |
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| CN104842296A (en) | 2015-08-19 |
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