CN104834323A - Over-stroke mechanical protecting device for full-automatic sun tracker - Google Patents

Over-stroke mechanical protecting device for full-automatic sun tracker Download PDF

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Publication number
CN104834323A
CN104834323A CN201510234165.XA CN201510234165A CN104834323A CN 104834323 A CN104834323 A CN 104834323A CN 201510234165 A CN201510234165 A CN 201510234165A CN 104834323 A CN104834323 A CN 104834323A
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China
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full
sun tracker
over travel
automatic sun
protecting device
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CN201510234165.XA
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CN104834323B (en
Inventor
曹文俊
陈建雄
李辉
朱平
刘阳
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Aerospace new weather Technology Co., Ltd
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JIANGSU PROVINCIAL RADIO INST CO Ltd
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Priority to CN201510234165.XA priority Critical patent/CN104834323B/en
Publication of CN104834323A publication Critical patent/CN104834323A/en
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Publication of CN104834323B publication Critical patent/CN104834323B/en
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Abstract

The invention relates to a mechanical protecting device, and particularly to an over-stroke mechanical protecting device for a full-automatic mechanical protecting device. The over-stroke mechanical protecting device belongs to the technical field of radiation sensors. The over-stroke mechanical protecting device comprises the components of a full-automatic sun tracker, an azimuth over-stroke mechanical protecting device and a pitch angle integrated bidirectional mechanical protecting device. The housing of the full-automatic sun tracker is provided with the azimuth over-stroke mechanical protecting device. The housing side plate of the sun tracker of the full-automatic sun tracker is provided with the pitch angle integrated bidirectional mechanical protecting device. The over-stroke mechanical protecting device is a mechanical protecting device which can prevent transmission control failure caused by control system failure and better protecting the radiation sensor. Furthermore the over-stroke mechanical protecting device has advantages of improving reliability of the integral system, reducing electromechanical accidents, etc. The full-automatic sun tracker is suitable for use at areas with different latitudes and longitudes on the earth. Furthermore the azimuth of the full-automatic sun tracker exceeds 360 DEG, and the pitch angle satisfies a requirement for a rotation range which exceeds 90 DEG.

Description

A kind of over travel Machine guarding for full-automatic sun tracker
Technical field
The present invention relates to a kind of Machine guarding, a kind of over travel Machine guarding for full-automatic sun tracker, belongs to radiation sensor technical field specifically.
Background technology
Full-automatic sun tracker is as the workbench of radiation sensor, and be absolutely necessary equipment in the observation of solar radiation.Radiometer (comprising: pyranometer, pyrheliometer, scattered radiation table, long-wave radiation meter etc.) is arranged on full-automatic sun tracker and measures dissimilar radiation.Wherein, pyrheliometer must be followed accurately always and aim at the sun, and scattered radiation table must cover the sun of special angle scope the moment, etc.
Following problem is there is in the application of current full-automatic sun tracker:
(1) radiometer is along with tracker is when rotating, and the cable connecting radiometer also will be torn along with tracker motion.When its Control System Software or hardware failure, may lose the control automatically operated to mechanical system, now cable is pulled tight along with tracker motion, even pulls apart, thus cause the permanent damage of all high precision radiation firing tables on tracker, cause serious economic loss; And tracker itself also must supervene physical damage, even dynamo-electric relevant major accident.
Therefore, on the basis of making great efforts the reliability improving full-automatic sun tracker control system, be necessary the position limitation protection design to its direction of motion being carried out machinery.The horizontal and vertical directions had for full-automatic sun tracker is rotated, and designs each self-corresponding mechanical stop limiter particularly necessary, by the various harm preventing possibility mechanical drive out of control from causing.
(2) tracker is when the running of different longitude and latitude area, needs different azimuthal movement directions and scope.
Full-automatic sun tracker must adapt to the motion state under global different longitude and latitude; when tracker operates in different regions; by the different azimuthal movement direction of needs and scope; so this just requires that tracker azimuth coverage must be more than or equal to 360 °; need in addition to rotate backward more than 90 ° from zero-bit; when considering the necessity of mechanical position limitation protective device, such mechanical protection stop means will be difficult to thinking and obtain.Therefore design that a kind of to have the Machine guarding that can exceed 360 °, position angle and can rotate backward one section of angle will be very novel, also have very important significance simultaneously.
(3) tracker is when the running of different longitude and latitude area, needs different pitch movement directions and scope.
The angle of pitch of full-automatic sun tracker also must meet the slewing area being more than or equal to 90 °; consider and pitch rotation direction also needs to be designed with mechanical position limitation protective device on control hardware basis; therefore the mechanical position limitation protective device that has-10 ° to 100 ° must be designed; this device should have the features such as structure is simple, physical strength is enough, thus meets the designing requirement of low cost, high reliability.
Summary of the invention
The object of the invention is to overcome above-mentioned weak point; thus a kind of over travel Machine guarding for full-automatic sun tracker is provided; be provided in the mechanical position limitation protection in azimuthal certain limit; be provided in the mechanical position limitation protection in the certain limit of the angle of pitch, the mechanical drive various harm caused out of control can be avoided.
According to technical scheme provided by the invention, a kind of over travel Machine guarding for full-automatic sun tracker, comprise full-automatic sun tracker, position angle over travel Machine guarding and angle of pitch integral bidirectional Machine guarding, it is characterized in that: the casing of full-automatic sun tracker is provided with position angle over travel Machine guarding, described position angle over travel Machine guarding comprises bearing seat, main shaft is connected by bearing in bearing seat, main shaft is set with over travel pivoted housing, main shaft freely can turn round in over travel pivoted housing, stroke-limit chamber is provided with in over travel pivoted housing, main shaft is provided with positive stop key, by the scope of positive stop key restriction main shaft rotational angle in stroke-limit chamber, by screw fixing horizontal protection block on bearing seat, over travel pivoted housing outside surface is provided with limiting plate, when over travel pivoted housing turns to certain angle, limiting plate stops operating by the stop of level protection block, the sun tracker box side of full-automatic sun tracker is provided with angle of pitch integral bidirectional Machine guarding, angle of pitch integral bidirectional Machine guarding comprise be arranged on full-automatic sun tracker declination axis on and the pitching protection block rotated with declination axis, pitching protection block place is circumferentially provided with the first Anti-rotary block and second Anti-rotary block of restriction pitching protection block slewing area.
Main shaft is along the circumferential direction provided with guide groove, and bottom over travel pivoted housing, be provided with orienting lug, orienting lug is slidably mounted in guide groove.
Compared with the prior art the present invention has the following advantages:
Structure of the present invention is simple, physical strength is enough, meet the designing requirement of low cost, high reliability, be a kind of control system can be prevented to lose efficacy cause transmission out of control mechanical protection device, better protect radiation sensor, improve the advantage such as reliability, reduce engine electrification of total system; The invention provides the full-automatic sun tracker of the motion state adapted under global different longitude and latitude, its position angle exceeds 360 °, and oppositely can cross zero-bit and rotate and be greater than 90 °, and the angle of pitch meets the slewing area exceeding 90 °.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is position angle over travel Machine guarding front view.
Fig. 3 is angle of pitch integral bidirectional Machine guarding front view.
Fig. 4 is the guiding mechanism front view of position angle over travel Machine guarding.
Fig. 5 is the location drawing of the angle of pitch integral bidirectional Machine guarding of full-automatic sun tracker under reset position.
Fig. 6 is the location drawing that the full-automatic sun tracker angle of pitch moves downwardly to the angle of pitch integral bidirectional Machine guarding under-10 ° of positions.
Fig. 7 is the location drawing that the full-automatic sun tracker angle of pitch moves up to the angle of pitch integral bidirectional Machine guarding under 100 ° of positions.
Description of reference numerals: 1-full-automatic sun tracker, 2-position angle over travel Machine guarding, 3-angle of pitch integral bidirectional Machine guarding, 4-sun tracker box side, 5-bearing seat, 6-main shaft, 7-over travel pivoted housing, 8-bearing, 9-stroke-limit chamber, 10-positive stop key, 11-level protection block, 12-pitching protection block, 13-first Anti-rotary block, 14-second Anti-rotary block, 15-declination axis, 16-limiting plate, 17-guide groove, 18-orienting lug.
Embodiment
Embodiment in is by reference to the accompanying drawings further described by the present invention below:
As shown in Fig. 1 ~ 4, the present invention mainly comprises full-automatic sun tracker 1, position angle over travel Machine guarding 2 and angle of pitch integral bidirectional Machine guarding 3, and the casing of full-automatic sun tracker 1 is provided with position angle over travel Machine guarding 2.
As shown in Figure 2; described position angle over travel Machine guarding 2 comprises bearing seat 5; main shaft 6 is connected by bearing 8 in bearing seat 5; main shaft 6 is set with over travel pivoted housing 7; main shaft 6 freely can turn round in over travel pivoted housing 7; be provided with stroke-limit chamber 9 in over travel pivoted housing 7, main shaft 6 is provided with positive stop key 10, is limited the scope of main shaft 6 rotational angle in stroke-limit chamber 9 by positive stop key 10.By screw fixing horizontal protection block 11 on bearing seat 5, over travel pivoted housing 7 outside surface is provided with limiting plate 16, and when over travel pivoted housing 7 turns to certain angle, limiting plate 16 stops operating by the stop of level protection block 11.
When positive stop key is assemblied on main shaft; over travel pivoted housing will be defined around the scope of main axis; therefore when bearing seat is in the process of main axis; the level protection block be fixed on bearing seat will touch over travel pivoted housing; if be rotated further; then rotation is collided positive stop key by over travel pivoted housing, thus realizes mechanical position limitation protection.
Stroke-limit chamber angular range will set according to needs, as long as the shock Mechanical Structure Strength meeting positive stop key and the remaining part of the corresponding circumference in stroke-limit chamber of over travel pivoted housing in theory enough.Positive stop key design is when the centre position in stroke-limit chamber; by the scope in appropriate design over travel pivoted housing upper limit stroke chamber; the bearing seat scope of rotating forward can be realized and be greater than 360 °; the scope that simultaneously rotates backward is greater than 90 °; namely realize full-automatic sun tracker position angle slewing area forward and be greater than 360 °, be oppositely greater than the mechanical position limitation design protection of 90 °.Also positive stop key can be designed at any one edge in stroke-limit chamber, for the rotational orientation angular region in simple one of them direction of increase.
Under the angular range in stroke-limit chamber is greater than 180 ° of situations, over travel pivoted housing well can not coincide and to rotate on main shaft, therefore, as shown in Figure 4, main shaft 6 is along the circumferential direction provided with guide groove 17, bottom over travel pivoted housing 7, be provided with orienting lug 18, orienting lug 18 is slidably mounted in guide groove 17.When over travel pivoted housing 7 is around main axis, orienting lug 18 coordinates guide groove 17 to play stable guide effect.Obviously, with upper type just wherein one preferably design proposal, to meet the better identical of over travel pivoted housing and main shaft.Such as stroke-limit chamber 9 is designed to non-permeable structures, makes on sustained height, be designed to cavity with positive stop key 10 and all the other height be designed to not empty the method for designing of structure, and general designer's other method for designing all thinkable all can realize both better coincideing.
The sun tracker box side 4 of full-automatic sun tracker 1 is provided with angle of pitch integral bidirectional Machine guarding 3; as shown in Figure 3; angle of pitch integral bidirectional Machine guarding 3 comprise be arranged on full-automatic sun tracker 1 declination axis 15 on and the pitching protection block 12 rotated with declination axis 15, pitching protection block 12 place is circumferentially provided with the first Anti-rotary block 13 and the second Anti-rotary block 14 of restriction pitching protection block 12 slewing area.
When the shading bar of full-automatic sun tracker is in surface level, pitching protection block is in position between the first Anti-rotary block and the second Anti-rotary block, and pitching protection block is the smaller angle designed with the angular distance of the first Anti-rotary block and the close side of the second Anti-rotary block respectively, the angular distance of rotating towards opposite side is the larger angle designed, the rotation of the full-automatic sun tracker angle of pitch at one section of angular range will be formed like this, size and the position of block and the first Anti-rotary block and the second Anti-rotary block is protected by appropriate design pitching, the declination axis scope of rotating forward can be realized and be greater than 90 °, the scope that simultaneously rotates backward reaches 10 °, namely realize full-automatic sun tracker angle of pitch slewing area forward and be greater than 90 °, oppositely reach the integral bidirectional mechanical position limitation design protection of 10 °.Described integral bidirectional, is embodied in and namely can realizes by only pitching protection block the mechanical position limitation protection that rotates forward and rotate backward in both direction.The described two-way method for designing being also embodied in employing first Anti-rotary block and the second Anti-rotary block; even if the mechanical position limitation rotating forward and rotate backward in both direction is protected to adopt an Anti-rotary block also can meet; but adopt two Anti-rotary blocks to double making the ability of protection, reliability is higher.
Three of Fig. 5 ~ 7 are illustrated as three exemplary position schematic diagram of angle of pitch integral bidirectional Machine guarding, are respectively full-automatic sun the tracker state of (namely shading bar is horizontal), full-automatic sun tracker angle of pitch under reset position from left to right and move downward the location status of (namely shading bar moves downward) to-10 ° and the full-automatic sun tracker angle of pitch moves upward (namely shading bar moves upward) to the positions of 100 °.When the fault that full-automatic sun tracker control system hardware or software cause; machine driven system is enable to reach the position of diagram latter two; the spacing stuck of machinery will be realized; this stuck mechanical impact sound that will send interruption on microcosmic, macroscopically continue; control system is carried out to the design of hardware or software in addition; automatic alarm can be realized, the design of the self-inspection that automatically resets etc., thus protect whole full-automatic sun tracker and all radiometers on it, realize the prevention of zero infringement.
By the scope in appropriate design over travel pivoted housing upper limit stroke chamber; position angle of the present invention over travel Machine guarding can realize the bearing seat scope of rotating forward and be greater than 360 °; the scope that simultaneously rotates backward is greater than 90 °; namely realize full-automatic sun tracker position angle slewing area forward and be greater than 360 °, be oppositely greater than the mechanical position limitation design protection of 90 °.Size and the position of block and two pieces of Anti-rotary blocks is protected by appropriate design pitching; the declination axis scope of rotating forward can be realized and be greater than 90 °; the scope that simultaneously rotates backward reaches 10 °; namely realize full-automatic sun tracker angle of pitch slewing area forward and be greater than 90 °, oppositely reach the integral bidirectional mechanical position limitation design protection of 10 °.
The present invention be a kind of control system can be prevented to lose efficacy cause transmission out of control mechanical protection device, better protect radiation sensor, improve the advantage such as reliability, reduce engine electrification of total system.The invention provides the full-automatic sun tracker of the motion state under the global different longitude and latitude of adaptation, its position angle exceeds 360 °, and the angle of pitch exceeds the slewing area of 90 °.Mechanical position limitation protective device structure is simple, physical strength enough, meets the designing requirement of low cost, high reliability.

Claims (2)

1. the over travel Machine guarding for full-automatic sun tracker, comprise full-automatic sun tracker (1), position angle over travel Machine guarding (2) and angle of pitch integral bidirectional Machine guarding (3), it is characterized in that: the casing of full-automatic sun tracker (1) is provided with position angle over travel Machine guarding (2), described position angle over travel Machine guarding (2) comprises bearing seat (5), main shaft (6) is connected by bearing (8) in bearing seat (5), main shaft (6) upper suit over travel pivoted housing (7), main shaft (6) freely can turn round in over travel pivoted housing (7), stroke-limit chamber (9) is provided with in over travel pivoted housing (7), main shaft (6) is provided with positive stop key (10), by the scope of positive stop key (10) restriction main shaft (6) rotational angle in stroke-limit chamber (9), by screw fixing horizontal protection block (11) on bearing seat (5), over travel pivoted housing (7) outside surface is provided with limiting plate (16), when over travel pivoted housing (7) turns to certain angle, limiting plate (16) stops operating by level protection block (11) stop, the sun tracker box side (4) of full-automatic sun tracker (1) is provided with angle of pitch integral bidirectional Machine guarding (3), angle of pitch integral bidirectional Machine guarding (3) comprises upper and pitching protection block (12) that is that rotate with declination axis (15) of the declination axis (15) being arranged on full-automatic sun tracker (1), and pitching protection block (12) place is circumferentially provided with the first Anti-rotary block (13) and second Anti-rotary block (14) of restriction pitching protection block (12) slewing area.
2. a kind of over travel Machine guarding for full-automatic sun tracker as claimed in claim 1; it is characterized in that: on main shaft (6), be along the circumferential direction provided with guide groove (17); be provided with orienting lug (18) in over travel pivoted housing (7) bottom, orienting lug (18) is slidably mounted in guide groove (17).
CN201510234165.XA 2015-05-08 2015-05-08 A kind of overtravel Machine guarding for full-automatic sun tracker Active CN104834323B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106843291A (en) * 2017-03-16 2017-06-13 长春晟博光学技术开发有限公司 Full-automatic sun tracks of device
CN116428296A (en) * 2023-05-25 2023-07-14 长春通视光电技术有限公司 Limiting mechanism for limiting continuous rotation of rotation shaft system of precision photoelectric equipment

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201037773Y (en) * 2007-04-29 2008-03-19 北京航天控制仪器研究所 Universal shaft angle limiter
EP2369564A1 (en) * 2010-03-02 2011-09-28 Hong-Wen Cheng Quasi-uniaxial solar trajectory tracking transit system
CN202075629U (en) * 2011-05-27 2011-12-14 重庆航天火箭电子技术有限公司 Solar energy device capable of automatically following sunlight to move
CN102289232A (en) * 2011-06-15 2011-12-21 中国科学院电工研究所 Angular position feedback module of sun photovoltaic tracking system
CN102778896A (en) * 2012-07-02 2012-11-14 洛阳师范学院 Automatic solar tracking device
CN202583891U (en) * 2012-04-28 2012-12-05 陈震 Sun tracking device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201037773Y (en) * 2007-04-29 2008-03-19 北京航天控制仪器研究所 Universal shaft angle limiter
EP2369564A1 (en) * 2010-03-02 2011-09-28 Hong-Wen Cheng Quasi-uniaxial solar trajectory tracking transit system
CN202075629U (en) * 2011-05-27 2011-12-14 重庆航天火箭电子技术有限公司 Solar energy device capable of automatically following sunlight to move
CN102289232A (en) * 2011-06-15 2011-12-21 中国科学院电工研究所 Angular position feedback module of sun photovoltaic tracking system
CN202583891U (en) * 2012-04-28 2012-12-05 陈震 Sun tracking device
CN102778896A (en) * 2012-07-02 2012-11-14 洛阳师范学院 Automatic solar tracking device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106843291A (en) * 2017-03-16 2017-06-13 长春晟博光学技术开发有限公司 Full-automatic sun tracks of device
CN116428296A (en) * 2023-05-25 2023-07-14 长春通视光电技术有限公司 Limiting mechanism for limiting continuous rotation of rotation shaft system of precision photoelectric equipment
CN116428296B (en) * 2023-05-25 2024-03-22 长春通视光电技术股份有限公司 Limiting mechanism for limiting continuous rotation of rotation shaft system of precision photoelectric equipment

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Effective date of registration: 20191213

Address after: 214000 28 Weiming Road, Binhu District, Wuxi City, Jiangsu Province

Patentee after: Aerospace new weather Technology Co., Ltd

Address before: Jinxi road Binhu District 214127 Jiangsu city of Wuxi province No. 100

Patentee before: Jiangsu Provincial Radio Inst Co., Ltd.

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