CN104828618A - Continuous stacking equipment for storage battery grids - Google Patents

Continuous stacking equipment for storage battery grids Download PDF

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CN104828618A
CN104828618A CN201510235145.4A CN201510235145A CN104828618A CN 104828618 A CN104828618 A CN 104828618A CN 201510235145 A CN201510235145 A CN 201510235145A CN 104828618 A CN104828618 A CN 104828618A
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stacking
vacuum
fixed
frame
chain
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CN104828618B (en
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彭金龙
屈东发
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China Energy Saving And Environmental Protection Equipment Ltd By Share Ltd
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XI'AN QIYUAN MECHANICAL AND ELECTRICAL EQUIPMENT CO Ltd
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Abstract

The invention provides continuous stacking equipment for storage battery grids. The continuous stacking equipment comprises a rack, and a piece inlet mechanism, a vacuum delivery mechanism, a drive mechanism, a waste piece recycling mechanism, a piece-falling guide mechanism, a piece receiving mechanism and a stack delivery mechanism which are fixed on the rack; the piece inlet mechanism and the vacuum delivery mechanism are both in drive joint with the drive mechanism; the vacuum delivery mechanism and the piece inlet mechanism are partially overlapped in the horizontal direction and are spaced in the vertical direction; the waste piece recycling mechanism, the piece-falling guide mechanism and the piece receiving mechanism are fixed right below the vacuum delivery mechanism, and the transmission direction of the waste piece recycling mechanism and the stack delivery mechanism is vertical to that of the piece inlet mechanism and the vacuum delivery mechanism. The continuous stacking equipment is compact in structure and easy to operate, double pieces of grids moving in parallel can be piled into a grid stack with a certain number without influencing the continuous operation of a whole production line, meanwhile the formed grid stack can be convenient to transfer by special equipment or personnel, and the production efficiency is improved.

Description

一种蓄电池板栅连续堆垛设备A battery grid continuous stacking equipment

技术领域 technical field

本发明具体涉及一种蓄电池板栅连续堆垛设备。 The invention specifically relates to a battery grid continuous stacking device.

背景技术 Background technique

在铅酸蓄电池制造行业中,传统的重力浇铸板栅方式逐渐被连续扩展、连续冲网和连续铸造等方式代替,这三种方式都是形成连续的板栅网带,该板栅网带两侧对称的分布有相同尺寸规格的连续板栅,再经涂膏、分切和表面干燥等专用设备后被纵、横分割为并排的覆有铅膏的双片板栅,两侧的单个板栅分别按照一定数量整齐堆放后进入板栅固化设备。 In the lead-acid battery manufacturing industry, the traditional gravity casting grid method is gradually replaced by continuous expansion, continuous flushing and continuous casting. There are continuous grids of the same size and specifications distributed symmetrically on the side, and then they are divided vertically and horizontally into double-piece grids covered with lead plaster after special equipment such as paste coating, cutting and surface drying, and the single grids on both sides The grids are neatly stacked according to a certain number and then enter the grid curing equipment.

然而,由于板栅网带的生产效率平均在30m/min以上,生产效率极高,因此靠传统的人工或普通收料设备无法满足生产需求。 However, because the average production efficiency of the grid mesh belt is above 30m/min, the production efficiency is extremely high, so the traditional manual or common receiving equipment cannot meet the production demand.

发明内容 Contents of the invention

本发明的目的是提供一种蓄电池板栅连续堆垛设备能将并排移动的双片板栅同时堆放成一定数量的板栅垛而不影响整条生产线的连续运转,提高生产效率。 The purpose of the present invention is to provide a battery grid continuous stacking equipment that can simultaneously stack double grids that move side by side into a certain number of grid stacks without affecting the continuous operation of the entire production line and improve production efficiency.

本发明的技术方案是提供了一种蓄电池板栅连续堆垛设备,包括机架和固定在机架上的进片机构、真空传送机构、驱动机构、废片回收机构、落片导向机构、接片机构和送垛机构;所述进片机构和真空传送机构均与驱动机构传动连接,所述进片机构和真空传送机构的传动方向一致,真空传送机构与进片机构水平方向有大于两倍板栅宽度的重合量且垂直方向有两倍板栅厚度的缝隙,所述废片回收机构、落片导向机构和接片机构固定于真空传送机构的正下方,所述废片回收机构位于落片导向机构的前方,所述的接片机构位于落片导向机构的正下方,所述的送垛机构位于接片机构的正下方, 所述废片回收机构、送垛机构的传动方向与进片机构和真空传送机构的传动方向垂直。 The technical solution of the present invention is to provide a battery grid continuous stacking equipment, including a frame and a sheet feeding mechanism fixed on the frame, a vacuum conveying mechanism, a driving mechanism, a waste sheet recovery mechanism, a falling sheet guiding mechanism, The film feeding mechanism and the stacking mechanism; the film feeding mechanism and the vacuum conveying mechanism are all connected to the drive mechanism, the driving directions of the film feeding mechanism and the vacuum conveying mechanism are consistent, and the horizontal direction of the vacuum conveying mechanism and the film feeding mechanism is greater than twice The grid width overlaps and there is a gap twice the grid thickness in the vertical direction. The waste chip recovery mechanism, falling chip guide mechanism and piece connecting mechanism are fixed directly below the vacuum conveying mechanism. The waste chip recovery mechanism is located at the falling The front of the sheet guiding mechanism, the sheet connecting mechanism is located directly below the falling sheet guiding mechanism, the stacking mechanism is located directly below the sheet connecting mechanism, the transmission direction of the waste sheet recovery mechanism and the stacking mechanism are in line with the feeding direction The transmission direction of the sheet mechanism and the vacuum conveying mechanism is vertical.

上述进片机构包括小带轮、皮带、进片链条、导轨、从动轴、小链轮、导向板、大带轮、皮带驱动轴、大链轮、链条驱动轴和转向箱;从动轴、皮带驱动轴和链条驱动轴的两端均固定在机架上,从动轴上活动套接多个小链轮,链条驱动轴上通过键连接多个大链轮,小链轮和大链轮通过进片链条一一对应的连接同时由导轨对进片链条导向,进片链条成3~5°对称布置,小带轮和大带轮分别设置在进片链条两端的外侧,小带轮和大带轮之间通过皮带连接,皮带的内侧沿着导向板的侧立面移动且两侧成一角度对称布置,该角度与进片链条的角度相反,大带轮与转向箱输出轴连接,转向箱通过空心轴与皮带驱动轴键连接。 The above-mentioned film feeding mechanism includes a small pulley, a belt, a film feeding chain, a guide rail, a driven shaft, a small sprocket, a guide plate, a large pulley, a belt drive shaft, a large sprocket, a chain drive shaft and a steering box; the driven shaft Both ends of the belt drive shaft and the chain drive shaft are fixed on the frame, multiple small sprockets are movably socketed on the driven shaft, and multiple large sprockets are connected to the chain drive shaft through keys, and the small sprocket and the large chain The wheels are connected one by one by the film feed chain and guided by the guide rail to the film feed chain. The film feed chain is arranged symmetrically at 3 to 5°. The small pulley and the large pulley are respectively set outside the two ends of the film feed chain. It is connected with the large pulley by a belt. The inner side of the belt moves along the side elevation of the guide plate and the two sides are symmetrically arranged at an angle. This angle is opposite to the angle of the film feeding chain. The large pulley is connected with the output shaft of the steering box. The steering box is keyed to the belt drive shaft via a hollow shaft.

上述真空传送机构包括风机、气门、真空皮带、真空箱、通风立柱、断气阀、真空分配箱、皮带轮和管道;风机与真空箱通过管道连接,气门固定在管道上,真空箱和真空分配箱上下并排放置,通风立柱和断气阀将真空箱和真空分配箱连接为一个整体,皮带轮设置在真空分配箱两端,真空皮带绕皮带轮张紧后贴在真空分配箱的底部进风口上,真空皮带上均匀的分布有通风小孔,真空分配箱沿运动方向对称的固定有断气阀、真空皮带和皮带轮。 The above-mentioned vacuum transmission mechanism includes fan, air valve, vacuum belt, vacuum box, ventilation column, air shut-off valve, vacuum distribution box, pulley and pipeline; the fan and vacuum box are connected by pipeline, the valve is fixed on the pipeline, and the vacuum box and vacuum distribution box Placed side by side, the ventilation column and the air shut-off valve connect the vacuum box and the vacuum distribution box as a whole. The pulleys are set at both ends of the vacuum distribution box. The vacuum belt is stretched around the pulley and attached to the bottom air inlet of the vacuum distribution box. On the vacuum belt Ventilation holes are evenly distributed, and the vacuum distribution box is symmetrically fixed with an air shut-off valve, vacuum belt and pulley along the direction of movement.

上述驱动机构包括主轴、主减速电机、链轮和链条;主减速电机固定在机架的墙板内侧,主轴和主减速电机、链轮分别用键连接,链条连接在链轮上。 Above-mentioned driving mechanism comprises main shaft, main reduction motor, sprocket wheel and chain; Main reduction motor is fixed on the wall board inner side of frame, main shaft and main reduction motor, sprocket are connected with key respectively, and chain is connected on the sprocket.

上述废片回收机构包括平皮带、架体和固定在架体上的从动带轮、小减速电机、主动带轮、调节螺栓;主动带轮一端与小减速电机键连接,另一端与支撑在架体上的轴承配合连接,从动带轮两端固定在架体的滑槽内,从动带轮内部设置有轴承而能绕轴线自转,调节螺栓经架体的通孔与从动带轮两端螺纹连接后调节主动带轮和从动带轮轴线平行度。 The above-mentioned waste film recycling mechanism includes a flat belt, a frame body and a driven pulley fixed on the frame body, a small reduction motor, a driving pulley, and an adjusting bolt; one end of the driving pulley is connected with the small reduction motor key, and the other end is connected with the supporting The bearings on the frame body are matched and connected, and the two ends of the driven pulley are fixed in the chute of the frame body. The driven pulley is equipped with a bearing inside and can rotate around the axis. The adjusting bolt is connected to the driven pulley through the through hole of the frame body. Adjust the axis parallelism of the driving pulley and the driven pulley after the two ends are threaded.

上述落片导向机构包括支座、支撑板、落片挡块、振动器和防震橡胶座;支座固定在机架上,防震橡胶座将支撑板固定在支座上,落片挡块固定在支撑板上,落片挡块上形成与板栅一样形状的孔以便板栅落下,振动器固定在支撑板底部中央带动支撑板和落片挡块间歇振动。 The above-mentioned falling piece guiding mechanism includes a support, a support plate, a falling piece stopper, a vibrator and a shockproof rubber seat; the support is fixed on the frame, the shockproof rubber seat fixes the support plate on the support, and the falling piece stopper is fixed on On the support plate, a hole of the same shape as the grid is formed on the falling block to facilitate the falling of the grid. The vibrator is fixed on the bottom center of the support plate to drive the support plate and the falling block to vibrate intermittently.

上述接片机构包括上下两个连接板、气液缸、滑动座、接片架、导柱和缓冲器;导柱将上下两个连接板连接成一个整体后与机架固定,气液缸的活塞杆侧通液压油,另一侧通高压空气,气液缸倒置后固定在上侧的连接板上,气液缸的活塞杆端软连接有滑动座,滑动座与导柱之间安装有直线轴承,接片架固定在滑动座上,缓冲器固定在滑动座正下方的下侧的连接板上。 The above-mentioned joint mechanism includes two upper and lower connecting plates, an air-liquid cylinder, a sliding seat, a joint frame, a guide post and a buffer; the guide post connects the upper and lower connecting plates into a whole and fixes it with the frame, The piston rod side is connected to hydraulic oil, and the other side is connected to high-pressure air. The air-liquid cylinder is fixed on the connecting plate on the upper side after being turned upside down. The linear bearing, the joint frame is fixed on the sliding seat, and the buffer is fixed on the connecting plate on the lower side directly below the sliding seat.

上述送垛机构包括出垛链条、举垛气缸、举垛架和送垛减速电机;送垛减速电机固定在机架上,出垛链条一端安装在接片机构的正下方与送垛减速电机连接,出垛链条另一端通过固定轴固定在机架上,举垛气缸固定在出垛链条的底部,举垛架与举垛气缸的活塞杆连接,在出垛链条之间上下移动。 The above-mentioned palletizing mechanism includes a palletizing chain, a palletizing cylinder, a palletizing frame and a palletizing deceleration motor; the palletizing decelerating motor is fixed on the frame, and one end of the palletizing chain is installed directly below the splicing mechanism to connect with the palletizing decelerating motor , the other end of the stacking chain is fixed on the frame through a fixed shaft, the stacking cylinder is fixed at the bottom of the stacking chain, the stacking frame is connected with the piston rod of the stacking cylinder, and moves up and down between the stacking chains.

本发明的有益效果: Beneficial effects of the present invention:

(1)本发明提供的这种蓄电池板栅连续堆垛设备能将并排移动的双片板栅同时堆放成一定数量的板栅垛而不影响整条生产线的连续运转,同时,所形成的板栅垛能被专用设备或人员方便转移,提高了生产效率。 (1) The battery grid continuous stacking equipment provided by the present invention can simultaneously stack double-sheet grids that move side by side into a certain number of grid stacks without affecting the continuous operation of the entire production line. Grid stacks can be easily transferred by special equipment or personnel, which improves production efficiency.

(2)本发明提供的这种蓄电池板栅连续堆垛设备结构紧凑,操作简单。 (2) The battery grid continuous stacking equipment provided by the present invention is compact in structure and easy to operate.

以下将结合附图对本发明做进一步详细说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.

附图说明 Description of drawings

图1是本发明蓄电池板栅连续堆垛设备的总体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the battery grid continuous stacking equipment of the present invention.

图2是本发明蓄电池板栅连续堆垛设备中进片机构的结构示意图。 Fig. 2 is a structural schematic diagram of the sheet feeding mechanism in the battery grid continuous stacking equipment of the present invention.

图3是本发明蓄电池板栅连续堆垛设备中真空传送机构的结构示意图。 Fig. 3 is a structural schematic diagram of the vacuum conveying mechanism in the battery grid continuous stacking equipment of the present invention.

图4是本发明蓄电池板栅连续堆垛设备中废片回收机构的结构示意图。 Fig. 4 is a schematic structural view of the scrap recovery mechanism in the battery grid continuous stacking equipment of the present invention.

图5是本发明蓄电池板栅连续堆垛设备中落片导向机构的结构示意图。 Fig. 5 is a structural schematic diagram of the sheet guide mechanism in the battery grid continuous stacking equipment of the present invention.

图6是本发明蓄电池板栅连续堆垛设备中接片机构的结构示意图。 Fig. 6 is a schematic structural view of the tab mechanism in the battery grid continuous stacking equipment of the present invention.

附图标记说明:1、机架;2、进片机构;3、小带轮;4、皮带;5、进片链条;6、风机;7、真空传送机构;8、驱动机构;9、链轮;10、链条;11、废片回收机构;12、落片导向机构;13、接片机构;14、真空皮带;15、送垛机构;16、出垛链条;17、举垛气缸;18、举垛架;19、送垛减速电机;20、气门;21、主轴;22、主减速电机;23、导轨;24、从动轴;25、小链轮;26、导向板;27、大带轮;28、皮带驱动轴;29、大链轮;30、链条驱动轴;31、转向箱;32、真空箱;33、通风立柱;34、断气阀;35、真空分配箱;36、皮带轮;37、管道;38、架体;39、从动带轮;40、平皮带;41、小减速电机;42、主动带轮;43、调节螺栓;44、支座;45、支撑板;46、落片挡块;47、振动器;48、防震橡胶座;49、连接板;50、气液缸;51、滑动座;52、接片架;53、导柱;54、缓冲器。 Explanation of reference signs: 1. frame; 2. film feeding mechanism; 3. small pulley; 4. belt; 5. film feeding chain; 6. fan; 7. vacuum transmission mechanism; 8. drive mechanism; 9. chain Wheel; 10. Chain; 11. Waste film recycling mechanism; 12. Falling film guiding mechanism; 13. Film connecting mechanism; 14. Vacuum belt; 15. Stacking mechanism; 16. Stacking chain; 17. Lifting cylinder; , Stacking rack; 19, stacking reduction motor; 20, valve; 21, main shaft; 22, main deceleration motor; 23, guide rail; 24, driven shaft; 25, small sprocket wheel; 26, guide plate; 27, large Pulley; 28. Belt drive shaft; 29. Large sprocket; 30. Chain drive shaft; 31. Steering box; 32. Vacuum box; 33. Ventilation column; 34. Shut-off valve; 35. Vacuum distribution box; 36. Pulley ; 37, pipeline; 38, frame body; 39, driven pulley; 40, flat belt; 41, small reduction motor; 42, driving pulley; 43, adjusting bolt; 44, bearing; 45, support plate; 46 , falling block; 47, vibrator; 48, shockproof rubber seat; 49, connecting plate; 50, gas-liquid cylinder; 51, sliding seat;

具体实施方式 Detailed ways

实施例1: Example 1:

为了克服现有的板栅堆垛设备无法满足板栅快速生产的要求,本实施例提供了一种如图1所示的蓄电池板栅连续堆垛设备,包括机架1和固定在机架1上的进片机构2、真空传送机构7、驱动机构8、废片回收机构11、落片导向机构12、接片机构13和送垛机构15;所述进片机构2和真空传送机构7均与驱动机构8传动连接,所述进片机构2和真空传送机构7的传动方向一致,真空传送机构7与进片机构2水平方向有大于两倍板栅宽度的重合量且垂直方向有两倍板栅厚度的缝隙,所述废片回收机构11、落片导向机构12和接片机构13固定于真空传送机构7的正下方,所述废片回收机构11位于落片导向机构12的前方,所述的接片机构13位于落片导向机构12的正下方,所述的送垛机构15位于接片机构13的正下方,所述废片回收机构11、送垛机构15的传动方向与进片机构2和真空传送机构7的传动方向垂直。 In order to overcome that the existing grid stacking equipment cannot meet the requirements of rapid grid production, this embodiment provides a battery grid continuous stacking equipment as shown in Figure 1, including a frame 1 and a frame fixed on the frame 1 The film feeding mechanism 2, the vacuum conveying mechanism 7, the driving mechanism 8, the waste film recycling mechanism 11, the falling film guiding mechanism 12, the connecting piece mechanism 13 and the stacking mechanism 15; the described film advancing mechanism 2 and the vacuum conveying mechanism 7 are all It is connected with the driving mechanism 8, and the driving direction of the film feeding mechanism 2 and the vacuum transfer mechanism 7 is consistent. The gap in the thickness of the grid, the waste sheet recycling mechanism 11, the falling sheet guiding mechanism 12 and the connecting sheet mechanism 13 are fixed directly below the vacuum transfer mechanism 7, and the waste sheet recycling mechanism 11 is located in front of the falling sheet guiding mechanism 12, The piece connecting mechanism 13 is located directly below the falling piece guiding mechanism 12, and the described palletizing mechanism 15 is positioned directly below the piece connecting mechanism 13. The driving directions of the sheet mechanism 2 and the vacuum conveying mechanism 7 are vertical.

工作时,进片机构2接收生产好的板栅,真空传送机构7将进片机构2送来的板栅吸附后传送到落片导向机构12的相应落料孔上同时断开真空,板栅自由落下后形成板栅垛,接片机构13将板栅垛放置在送垛机构15上,形成的板栅垛能被专用设备或人员方便转移,废片回收机构11回收不合格的板栅,同时该发明的接片机构13中设置有两个交替的接片工位,因此可实现连续堆垛。 When working, the film feeding mechanism 2 receives the produced grid, and the vacuum transfer mechanism 7 absorbs the grid sent by the film feeding mechanism 2 and then transmits it to the corresponding blanking hole of the falling film guide mechanism 12. At the same time, the vacuum is disconnected, and the grid After freely falling, grid stacks are formed, and the connecting mechanism 13 places the grid stacks on the stacking mechanism 15, and the formed grid stacks can be conveniently transferred by special equipment or personnel, and the waste sheet recovery mechanism 11 recovers the unqualified grids. Simultaneously, the splicing mechanism 13 of the invention is provided with two alternate splicing stations, so continuous stacking can be realized.

本发明提供的这种蓄电池板栅连续堆垛设备能将并排移动的双片板栅同时堆放成一定数量的板栅垛而不影响整条生产线的连续运转,同时,所形成的板栅垛能被专用设备或人员方便转移,提高了生产效率。 The battery grid continuous stacking equipment provided by the present invention can simultaneously stack double-sheet grids moving side by side into a certain number of grid stacks without affecting the continuous operation of the entire production line. At the same time, the formed grid stacks can It is conveniently transferred by special equipment or personnel, which improves production efficiency.

实施例2: Example 2:

在实施例1的基础上,如图2所示,所述进片机构2包括小带轮3、皮带4、进片链条5、导轨23、从动轴24、小链轮25、导向板26、大带轮27、皮带驱动轴28、大链轮29、链条驱动轴30和转向箱31;从动轴24、皮带驱动轴28和链条驱动轴30的两端均固定在机架1上,从动轴24上活动套接多个小链轮25,链条驱动轴30上通过键连接多个大链轮29,小链轮25和大链轮29通过进片链条5一一对应的连接同时由导轨23对进片链条5导向,进片链条5成3~5°对称布置,小带轮3和大带轮27分别设置在进片链条5两端的外侧,小带轮3和大带轮27之间通过皮带4连接,皮带4的内侧沿着导向板26的侧立面移动且两侧成一角度对称布置,该角度与进片链条5的角度相反,大带轮27与转向箱31输出轴连接,转向箱31通过空心轴与皮带驱动轴28键连接。 On the basis of Embodiment 1, as shown in Figure 2, the film advance mechanism 2 includes a small pulley 3, a belt 4, a film advance chain 5, a guide rail 23, a driven shaft 24, a small sprocket wheel 25, and a guide plate 26 , large pulley 27, belt drive shaft 28, large sprocket 29, chain drive shaft 30 and steering box 31; the two ends of driven shaft 24, belt drive shaft 28 and chain drive shaft 30 are all fixed on the frame 1, A plurality of small sprockets 25 are movably socketed on the driven shaft 24, and a plurality of large sprockets 29 are connected by keys on the chain drive shaft 30. The film feed chain 5 is guided by the guide rail 23, and the film feed chain 5 is symmetrically arranged at 3 to 5°. The small pulley 3 and the large pulley 27 are respectively arranged on the outer sides of the two ends of the film feed chain 5, and the small pulley 3 and the large pulley 27 are connected by a belt 4, the inner side of the belt 4 moves along the side elevation of the guide plate 26 and the two sides are symmetrically arranged at an angle, which is opposite to the angle of the feeding chain 5, and the large pulley 27 is output from the steering box 31 The shaft is connected, and the steering box 31 is keyed to the belt drive shaft 28 through a hollow shaft.

工作时,进片链条5和皮带4分别按一定的速度差独立运动,当板栅跟随进片链条5移动时侧边会与皮带4接触,由于进片链条5和皮带4之间速度差的存在和摩擦力的作用下,板栅在出口脱离皮带4时侧边会成一条直线输出,保证了真空皮带14所吸附的板栅整齐,从而有利于落片。 When working, the film feeding chain 5 and the belt 4 move independently according to a certain speed difference. When the grid moves with the film feeding chain 5, the side will contact the belt 4. Due to the speed difference between the film feeding chain 5 and the belt 4 Under the action of existence and frictional force, when the grid is separated from the belt 4 at the outlet, the sides will be output in a straight line, which ensures that the grids absorbed by the vacuum belt 14 are neat, thereby facilitating the falling off.

实施例3: Example 3:

在实施例1的基础上,如图1和图3所示,所述真空传送机构7包括风机6、气门20、真空皮带14、真空箱32、通风立柱33、断气阀34、真空分配箱35、皮带轮36和管道37;风机6与真空箱32通过管道37连接,气门20固定在管道37上,真空箱32和真空分配箱35上下并排放置,通风立柱33和断气阀34将真空箱32和真空分配箱35连接为一个整体,皮带轮36设置在真空分配箱35两端,真空皮带14绕皮带轮36张紧后贴在真空分配箱35的底部进风口上,真空皮带14上均匀的分布有通风小孔,真空分配箱35沿运动方向对称的固定有断气阀34、真空皮带14和皮带轮36。 On the basis of Embodiment 1, as shown in Figures 1 and 3, the vacuum transfer mechanism 7 includes a fan 6, an air valve 20, a vacuum belt 14, a vacuum box 32, a ventilation column 33, an air shut-off valve 34, and a vacuum distribution box 35 , belt pulley 36 and pipeline 37; Fan 6 is connected with vacuum box 32 by pipeline 37, valve 20 is fixed on the pipeline 37, vacuum box 32 and vacuum distribution box 35 are placed side by side up and down, ventilation column 33 and shut-off valve 34 vacuum box 32 and The vacuum distribution box 35 is connected as a whole, and the pulley 36 is arranged at both ends of the vacuum distribution box 35. The vacuum belt 14 is stretched around the pulley 36 and attached to the bottom air inlet of the vacuum distribution box 35. The vacuum belt 14 is evenly distributed with ventilation Aperture, vacuum distribution box 35 is fixed with shut-off valve 34, vacuum belt 14 and belt pulley 36 symmetrically along the moving direction.

工作时,风机6运转时会在真空箱32和真空分配箱35中产生真空,在大气压力的作用下真空皮带14能将进片机构2送来的板栅通过真空皮带14上的小孔吸附住,当板栅移动到落片工位时通过断气阀34断开真空分配箱35对应处的真空或在板栅移动到真空分配箱35的后端无真空工位时,板栅会在重力作用下下落到废片回收机构11或落片导向机构12上。 During work, the fan 6 will generate a vacuum in the vacuum box 32 and the vacuum distribution box 35 when it is running, and the vacuum belt 14 can absorb the grid sent by the film feeding mechanism 2 through the small holes on the vacuum belt 14 under the action of atmospheric pressure. Live, when the grid moves to the drop-off station, the vacuum at the corresponding place of the vacuum distribution box 35 is cut off through the air cut-off valve 34 or when the grid moves to the rear end of the vacuum distribution box 35 without a vacuum station, the grid will be under gravity. Under the action, it falls onto the waste sheet recovery mechanism 11 or the falling sheet guide mechanism 12.

实施例4: Example 4:

在实施例1的基础上,如图1和图4所示,所述废片回收机构11包括平皮带40、架体38和固定在架体38上的从动带轮39、小减速电机4、主动带轮42、调节螺栓43;主动带轮42一端与小减速电机4键连接,另一端与支撑在架体38上的轴承配合连接,从动带轮39两端固定在架体38的滑槽内,从动带轮39内部设置有轴承而能绕轴线自转,调节螺栓43经架体38的通孔与从动带轮39两端螺纹连接后调节主动带轮42和从动带轮39轴线平行度。 On the basis of Embodiment 1, as shown in Fig. 1 and Fig. 4, the waste sheet recovery mechanism 11 includes a flat belt 40, a frame body 38, a driven pulley 39 fixed on the frame body 38, and a small reduction motor 4 , driving pulley 42, adjusting bolt 43; driving pulley 42 one end is connected with 4 keys of small reduction motor, and the other end is connected with the bearing that is supported on the frame body 38, and the driven pulley 39 two ends are fixed on the frame body 38 In the chute, the driven pulley 39 is provided with a bearing inside and can rotate around the axis. The adjusting bolt 43 is threaded with the two ends of the driven pulley 39 through the through hole of the frame body 38 to adjust the driving pulley 42 and the driven pulley. 39 axis parallelism.

工作时,当有不合格的板栅落到平皮带40上时,每落一片不合格板栅平皮带40会在小减速电机4和主动带轮42的带动下向出移动一定距离,保证板栅不产生无序的堆积而影响回收。 During work, when an unqualified grid falls on the flat belt 40, each unqualified grid flat belt 40 will move a certain distance under the drive of the small reduction motor 4 and the driving pulley 42 to ensure that the flat belt 40 The grid does not produce disordered accumulation and affect recovery.

实施例5: Example 5:

在实施例1的基础上,如图1和图5所示,所述落片导向机构12包括支座44、支撑板45、落片挡块46、振动器47和防震橡胶座48;支座44固定在机架1上,防震橡胶座48将支撑板45固定在支座44上,落片挡块46固定在支撑板45上,落片挡块46上形成与板栅一样形状的孔以便板栅落下,振动器47固定在支撑板45底部中央带动支撑板45和落片挡块46间歇振动。 On the basis of Embodiment 1, as shown in Figure 1 and Figure 5, the falling piece guide mechanism 12 includes a support 44, a support plate 45, a falling piece stopper 46, a vibrator 47 and a shockproof rubber seat 48; the support 44 is fixed on the frame 1, and the shockproof rubber seat 48 fixes the support plate 45 on the support 44, and the falling piece stopper 46 is fixed on the support plate 45, and the falling piece stopper 46 forms a hole in the same shape as the grid so that When the grid falls, the vibrator 47 is fixed on the center of the bottom of the support plate 45 to drive the support plate 45 and the falling block 46 to vibrate intermittently.

工作时,当板栅落下时,落片挡块46所形成的落料孔会将板栅限制在一定的落料范围,振动器47间歇振动支撑板45和落片挡块46,使得所有落下的板栅能顺利的滑落到接片系统13上,由于支撑板45与支座44之间采用防震橡胶座48弹性连接,因此不会对整个设备的振动产生影响。 During work, when the grid falls, the blanking hole formed by the falling block 46 will limit the grid to a certain blanking range, and the vibrator 47 intermittently vibrates the supporting plate 45 and the falling block 46, so that all falling The grid can smoothly slide onto the joint system 13, because the shockproof rubber seat 48 is elastically connected between the support plate 45 and the support 44, so the vibration of the whole device will not be affected.

实施例6: Embodiment 6:

在实施例1的基础上,如图1和图6所示,所述接片机构13包括上下两个连接板49、气液缸50、滑动座51、接片架52、导柱53和缓冲器54;导柱53将上下两个连接板49连接成一个整体后与机架1固定,气液缸50的活塞杆侧通液压油,另一侧通高压空气,气液缸50倒置后固定在上侧的连接板49上,气液缸50的活塞杆端软连接有滑动座51,滑动座51与导柱53之间安装有直线轴承,接片架52固定在滑动座51上,缓冲器54固定在滑动座51正下方的下侧的连接板49上。 On the basis of Embodiment 1, as shown in Figures 1 and 6, the tab mechanism 13 includes two upper and lower connecting plates 49, an air-liquid cylinder 50, a sliding seat 51, a tab holder 52, a guide post 53 and a buffer 54; the guide post 53 connects the upper and lower connecting plates 49 into a whole and fixes it with the frame 1, the piston rod side of the gas-liquid cylinder 50 is connected to hydraulic oil, and the other side is connected to high-pressure air, and the gas-liquid cylinder 50 is fixed upside down On the connecting plate 49 on the upper side, the piston rod end of the air-hydraulic cylinder 50 is flexibly connected with a sliding seat 51, and a linear bearing is installed between the sliding seat 51 and the guide post 53, and the joint frame 52 is fixed on the sliding seat 51, buffering The device 54 is fixed on the connecting plate 49 on the lower side directly below the sliding seat 51.

工作时,接片架52在气液缸50的作用下能实现间歇下降和快速下降,配合实施例5的落片导向机构12一起可形成一定数量的板栅垛,两组接片架52交替工作,因此不影响整个设备的连续工作,设置在下方的缓冲器53能释放板栅垛快速下降时产生的冲击力。 During work, the splicing frame 52 can realize intermittent descent and rapid descent under the action of the gas-liquid cylinder 50, cooperate with the falling sheet guide mechanism 12 of embodiment 5 to form a certain number of grid stacks, and two groups of splicing frames 52 alternately Therefore, it does not affect the continuous operation of the whole equipment, and the buffer 53 arranged below can release the impact force generated when the grid stack descends rapidly.

实施例7: Embodiment 7:

在实施例1和实施例6的基础上,如图1和图6所示,所述送垛机构15包括出垛链条16、举垛气缸17、举垛架18和送垛减速电机19;送垛减速电机19固定在机架1上,出垛链条16一端安装在接片机构13的正下方与送垛减速电机19连接,出垛链条16另一端通过固定轴固定在机架1上,举垛气缸17固定在出垛链条16的底部,举垛架18与举垛气缸17的活塞杆连接,举垛架18在出垛链条16之间上下移动,两侧的送垛减速电机19均独立驱动两侧的出垛链条16。 On the basis of Embodiment 1 and Embodiment 6, as shown in Figure 1 and Figure 6, the described palletizing mechanism 15 includes a stacking chain 16, a stacking cylinder 17, a stacking frame 18 and a stacking reduction motor 19; The stacking reduction motor 19 is fixed on the frame 1, and one end of the stacking chain 16 is installed directly below the sheet mechanism 13 to be connected with the stacking reduction motor 19, and the other end of the stacking chain 16 is fixed on the frame 1 by a fixed shaft. The stacking cylinder 17 is fixed at the bottom of the stacking chain 16, the stacking frame 18 is connected with the piston rod of the stacking cylinder 17, the stacking frame 18 moves up and down between the stacking chains 16, and the stacking reduction motors 19 on both sides are independent Drive the stacking chain 16 on both sides.

工作时,结合实施例6,出垛链条16将接片架52送来的板栅垛输送到举垛架18的正上方,举垛架18在举垛气缸17的推动下将板栅垛抬起而脱离出垛链条16,方便板栅垛被移走,同时不影响出垛链条16输送下一垛板栅。 During work, in conjunction with Embodiment 6, the stacking chain 16 transports the grid stacks sent by the splice frame 52 to the right above the stacking frame 18, and the stacking frame 18 lifts the grid stacks under the promotion of the stacking cylinder 17. Lifting and breaking away from the stacking chain 16 facilitates the grid stacks to be removed without affecting the delivery of the next stacking grid by the stacking chain 16.

综上所述,本发明提供的这种蓄电池板栅连续堆垛设备结构紧凑,操作简单,能将并排移动的双片板栅同时堆放成一定数量的板栅垛而不影响整条生产线的连续运转,同时,所形成的板栅垛能被专用设备或人员方便转移,提高了生产效率。 To sum up, the battery grid continuous stacking equipment provided by the present invention is compact in structure and easy to operate, and can simultaneously stack double-sheet grids moving side by side into a certain number of grid stacks without affecting the continuous operation of the entire production line. At the same time, the formed grid stack can be easily transferred by special equipment or personnel, which improves the production efficiency.

以上例举仅仅是对本发明的举例说明,并不构成对本发明的保护范围的限制,凡是与本发明相同或相似的设计均属于本发明的保护范围之内。 The above examples are only illustrations of the present invention, and do not constitute a limitation to the protection scope of the present invention. All designs that are the same as or similar to the present invention fall within the protection scope of the present invention.

Claims (8)

1.一种蓄电池板栅连续堆垛设备,其特征在于:包括机架(1)和固定在机架(1)上的进片机构(2)、真空传送机构(7)、驱动机构(8)、废片回收机构(11)、落片导向机构(12)、接片机构(13)和送垛机构(15);所述进片机构(2)和真空传送机构(7)均与驱动机构(8)传动连接,所述进片机构(2)和真空传送机构(7)的传动方向一致,真空传送机构(7)与进片机构(2)水平方向有大于两倍板栅宽度的重合量且垂直方向有两倍板栅厚度的缝隙,所述废片回收机构(11)、落片导向机构(12)和接片机构(13)固定于真空传送机构(7)的正下方,所述废片回收机构(11)位于落片导向机构(12)的前方,所述的接片机构(13)位于落片导向机构(12)的正下方,所述的送垛机构(15)位于接片机构(13)的正下方,所述废片回收机构(11)、送垛机构(15)的传动方向与进片机构(2)和真空传送机构(7)的传动方向垂直。 1. A battery grid continuous stacking device, characterized in that it comprises a frame (1) and a sheet feeding mechanism (2) fixed on the frame (1), a vacuum transfer mechanism (7), a drive mechanism (8 ), waste sheet recycling mechanism (11), falling sheet guiding mechanism (12), connecting sheet mechanism (13) and stacking mechanism (15); Mechanism (8) is connected by transmission, the transmission direction of the film feeding mechanism (2) and the vacuum transfer mechanism (7) are consistent, and the horizontal direction of the vacuum transfer mechanism (7) and the film feeding mechanism (2) has a distance greater than twice the grid width. There is an overlapping amount and a gap twice the thickness of the grid in the vertical direction. The waste sheet recovery mechanism (11), falling sheet guide mechanism (12) and sheet connection mechanism (13) are fixed directly below the vacuum transfer mechanism (7), The waste sheet recovery mechanism (11) is located in front of the falling sheet guiding mechanism (12), the described sheet connecting mechanism (13) is located directly below the falling sheet guiding mechanism (12), and the stack feeding mechanism (15) Located directly below the sheet connection mechanism (13), the transmission directions of the waste sheet recovery mechanism (11) and the stacking mechanism (15) are perpendicular to the transmission directions of the sheet feeding mechanism (2) and the vacuum transfer mechanism (7). 2.如权利要求1所述的蓄电池板栅连续堆垛设备,其特征在于:所述进片机构(2)包括小带轮(3)、皮带(4)、进片链条(5)、导轨(23)、从动轴(24)、小链轮(25)、导向板(26)、大带轮(27)、皮带驱动轴(28)、大链轮(29)、链条驱动轴(30)和转向箱(31);从动轴(24)、皮带驱动轴(28)和链条驱动轴(30)的两端均固定在机架(1)上,从动轴(24)上活动套接多个小链轮(25),链条驱动轴(30)上通过键连接多个大链轮(29),小链轮(25)和大链轮(29)通过进片链条(5)一一对应的连接同时由导轨(23)对进片链条(5)导向,进片链条(5)成3~5°对称布置,小带轮(3)和大带轮(27)分别设置在进片链条(5)两端的外侧,小带轮(3)和大带轮(27)之间通过皮带(4)连接,皮带(4)的内侧沿着导向板(26)的侧立面移动且两侧成一角度对称布置,该角度与进片链条(5)的角度相反,大带轮(27)与转向箱(31)输出轴连接,转向箱(31)通过空心轴与皮带驱动轴(28)键连接。 2. The battery grid continuous stacking equipment according to claim 1, characterized in that: the sheet feeding mechanism (2) includes a small pulley (3), a belt (4), a sheet feeding chain (5), a guide rail (23), driven shaft (24), small sprocket (25), guide plate (26), large pulley (27), belt drive shaft (28), large sprocket (29), chain drive shaft (30 ) and steering box (31); the two ends of the driven shaft (24), the belt drive shaft (28) and the chain drive shaft (30) are all fixed on the frame (1), and the movable sleeve on the driven shaft (24) Connect a plurality of small sprockets (25), and connect a plurality of large sprockets (29) by keys on the chain drive shaft (30), and the small sprockets (25) and large sprockets (29) pass through the film feed chain (5) A corresponding connection is guided by the guide rail (23) to the film feed chain (5) at the same time, and the film feed chain (5) is arranged symmetrically at 3 to 5°, and the small pulley (3) and the large pulley (27) are respectively arranged on the feed chain (5). The outside of sheet chain (5) two ends is connected by belt (4) between the small pulley (3) and the large pulley (27), and the inboard of belt (4) moves along the side facade of guide plate (26) and The two sides are arranged symmetrically at an angle, which is opposite to the angle of the film feed chain (5), the large pulley (27) is connected with the output shaft of the steering box (31), and the steering box (31) is connected to the belt drive shaft (28) through a hollow shaft. ) key to connect. 3.如权利要求1所述的蓄电池板栅连续堆垛设备,其特征在于:所述真空传送机构(7)包括风机(6)、气门(20)、真空皮带(14)、真空箱(32)、通风立柱(33)、断气阀(34)、真空分配箱(35)、皮带轮(36)和管道(37);风机(6)与真空箱(32)通过管道(37)连接,气门(20)固定在管道(37)上,真空箱(32)和真空分配箱(35)上下并排放置,通风立柱(33)和断气阀(34)将真空箱(32)和真空分配箱(35)连接为一个整体,皮带轮(36)设置在真空分配箱(35)两端,真空皮带(14)绕皮带轮(36)张紧后贴在真空分配箱(35)的底部进风口上,真空皮带(14)上均匀的分布有通风小孔,真空分配箱(35)沿运动方向对称的固定有断气阀(34)、真空皮带(14)和皮带轮(36)。 3. The battery grid continuous stacking equipment according to claim 1, characterized in that: the vacuum conveying mechanism (7) includes a fan (6), an air valve (20), a vacuum belt (14), a vacuum box (32 ), ventilation column (33), air shut-off valve (34), vacuum distribution box (35), belt pulley (36) and pipeline (37); blower fan (6) is connected with vacuum box (32) by pipeline (37), and valve ( 20) Fixed on the pipeline (37), the vacuum box (32) and the vacuum distribution box (35) are placed side by side up and down, and the ventilation column (33) and the air shut-off valve (34) connect the vacuum box (32) and the vacuum distribution box (35) Connected as a whole, the belt pulley (36) is arranged on the two ends of the vacuum distribution box (35), the vacuum belt (14) is attached to the bottom air inlet of the vacuum distribution box (35) after being stretched around the belt pulley (36), and the vacuum belt ( 14) There are ventilating apertures uniformly distributed on the top, and the vacuum distribution box (35) is fixed with an air shut-off valve (34), vacuum belt (14) and belt pulley (36) symmetrically along the direction of motion. 4.如权利要求1所述的蓄电池板栅连续堆垛设备,其特征在于:所述驱动机构(8)包括主轴(21)、主减速电机(22)、链轮(9)和链条(10);主减速电机(22)固定在机架(1)的墙板内侧,主轴(21)和主减速电机(22)、链轮(9)分别用键连接,链条(10)连接在链轮(9)上。 4. The battery grid continuous stacking equipment according to claim 1, characterized in that: the drive mechanism (8) includes a main shaft (21), a final reduction motor (22), a sprocket (9) and a chain (10 ); main deceleration motor (22) is fixed on the wallboard inboard of frame (1), main shaft (21) and main deceleration motor (22), sprocket wheel (9) are connected with key respectively, and chain (10) is connected on sprocket wheel (9) up. 5.如权利要求1所述的蓄电池板栅连续堆垛设备,其特征在于:所述废片回收机构(11)包括平皮带(40)、架体(38)和固定在架体(38)上的从动带轮(39)、小减速电机(4)、主动带轮(42)、调节螺栓(43);主动带轮(42)一端与小减速电机(4)键连接,另一端与支撑在架体(38)上的轴承配合连接,从动带轮(39)两端固定在架体(38)的滑槽内,从动带轮(39)内部设置有轴承而能绕轴线自转,调节螺栓(43)经架体(38)的通孔与从动带轮(39)两端螺纹连接后调节主动带轮(42)和从动带轮(39)轴线平行度。 5. The continuous stacking equipment for battery grids according to claim 1, characterized in that: the scrap recycling mechanism (11) comprises a flat belt (40), a frame (38) and a frame fixed to the frame (38) driven pulley (39), small reduction motor (4), driving pulley (42), adjusting bolt (43); one end of driving pulley (42) is connected with small reduction motor (4) key, and the other end is connected with small reduction motor (4) The bearings supported on the frame body (38) are matched and connected, the two ends of the driven pulley (39) are fixed in the chute of the frame body (38), and the driven pulley (39) is provided with a bearing inside to rotate around the axis , adjusting bolt (43) adjusts driving pulley (42) and driven pulley (39) axial parallelism after the through hole of frame body (38) and driven pulley (39) two ends are threaded. 6.如权利要求1所述的蓄电池板栅连续堆垛设备,其特征在于:所述落片导向机构(12)包括支座(44)、支撑板(45)、落片挡块(46)、振动器(47)和防震橡胶座(48);支座(44)固定在机架(1)上,防震橡胶座(48)将支撑板(45)固定在支座(44)上,落片挡块(46)固定在支撑板(45)上,落片挡块(46)上形成与板栅一样形状的孔以便板栅落下,振动器(47)固定在支撑板(45)底部中央带动支撑板(45)和落片挡块(46)间歇振动。 6. The equipment for continuous stacking of battery grids according to claim 1, characterized in that: the falling piece guide mechanism (12) includes a support (44), a support plate (45), a falling piece stopper (46) , vibrator (47) and shock-proof rubber seat (48); the support (44) is fixed on the frame (1), and the shock-proof rubber seat (48) fixes the support plate (45) on the support (44). The sheet stopper (46) is fixed on the support plate (45), and a hole of the same shape as the grid is formed on the falling sheet stopper (46) so that the grid falls, and the vibrator (47) is fixed on the bottom center of the support plate (45). Drive support plate (45) and falling sheet stopper (46) intermittent vibration. 7.如权利要求1所述的蓄电池板栅连续堆垛设备,其特征在于:所述接片机构(13)包括上下两个连接板(49)、气液缸(50)、滑动座(51)、接片架(52)、导柱(53)和缓冲器(54);导柱(53)将上下两个连接板(49)连接成一个整体后与机架(1)固定,气液缸(50)的活塞杆侧通液压油,另一侧通高压空气,气液缸(50)倒置后固定在上侧的连接板(49)上,气液缸(50)的活塞杆端软连接有滑动座(51),滑动座(51)与导柱(53)之间安装有直线轴承,接片架(52)固定在滑动座(51)上,缓冲器(54)固定在滑动座(51)正下方的下侧的连接板(49)上。 7. The equipment for continuous stacking of battery grids according to claim 1, characterized in that: said joint mechanism (13) includes two upper and lower connecting plates (49), a gas-liquid cylinder (50), a sliding seat (51 ), splicing frame (52), guide post (53) and buffer (54); guide post (53) is fixed with frame (1) after the guide post (53) connects upper and lower two connection plates (49) into a whole body, gas-liquid The piston rod side of the cylinder (50) is connected to the hydraulic oil, and the other side is connected to the high-pressure air. The air-liquid cylinder (50) is fixed on the connecting plate (49) on the upper side after being turned upside down. The piston rod end of the air-liquid cylinder (50) is soft. A sliding seat (51) is connected, a linear bearing is installed between the sliding seat (51) and the guide post (53), the joint frame (52) is fixed on the sliding seat (51), and the buffer (54) is fixed on the sliding seat (51) on the lower side connecting plate (49). 8.如权利要求1所述的蓄电池板栅连续堆垛设备,其特征在于:所述送垛机构(15)包括出垛链条(16)、举垛气缸(17)、举垛架(18)和送垛减速电机(19);送垛减速电机(19)固定在机架(1)上,出垛链条(16)一端安装在接片机构(13)的正下方与送垛减速电机(19)连接,出垛链条(16)另一端通过固定轴固定在机架(1)上,举垛气缸(17)固定在出垛链条(16)的底部,举垛架(18)与举垛气缸(17)的活塞杆连接,举垛架(18)在出垛链条(16)之间上下移动。 8. The battery grid continuous stacking equipment according to claim 1, characterized in that: the stacking mechanism (15) includes a stacking chain (16), a stacking cylinder (17), a stacking frame (18) And send stacking reduction motor (19); Send stacking reduction motor (19) and be fixed on the frame (1), go out stacking chain (16) one end to be installed in the just below of splicing mechanism (13) and send stacking reduction motor (19) ) connection, the other end of the stacking chain (16) is fixed on the frame (1) by a fixed shaft, the stacking cylinder (17) is fixed on the bottom of the stacking chain (16), the stacking frame (18) and the stacking cylinder The piston rod of (17) is connected, lifts stacking frame (18) and moves up and down between going out stacking chain (16).
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CN113895971A (en) * 2021-10-09 2022-01-07 中节能西安启源机电装备有限公司 Continuous high-speed stacking device and method for storage battery pole plates
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Address before: 710021 Xi'an economic and Technological Development Zone, Fengcheng, No., No. 12 road, No. 98

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