CN104827570A - Vertical mortar mixer - Google Patents
Vertical mortar mixer Download PDFInfo
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- CN104827570A CN104827570A CN201510198900.6A CN201510198900A CN104827570A CN 104827570 A CN104827570 A CN 104827570A CN 201510198900 A CN201510198900 A CN 201510198900A CN 104827570 A CN104827570 A CN 104827570A
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- Prior art keywords
- stirring
- stirring blades
- shafts
- shaft
- blades
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 103
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0893—Mobile mixing devices, e.g. hanging
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
一种立式砂浆搅拌机,包括一个搅拌箱,搅拌箱的上端设有驱动装置,驱动装置包括电机和设在电机输出轴上的小齿轮,小齿轮与两个大齿轮分别相啮合,两个大齿轮分别设置在两根搅拌轴上,搅拌轴通过压力轴承支撑在所述的支架上,两根搅拌轴竖直平行设置,在每根搅拌轴上均设有2-4列搅拌叶,搅拌叶为直角梯形,搅拌叶的直角边靠近搅拌轴且与搅拌轴平行设置,搅拌叶的短底边居上设置,每列搅拌叶的斜角边从上直至下位于同一条斜线上,每一列中最下端的两个搅拌叶上设有腰形孔。搅拌均匀,效率高,且节约能耗。
A vertical mortar mixer, comprising a mixing box, the upper end of the mixing box is provided with a driving device, the driving device includes a motor and a pinion gear arranged on the output shaft of the motor, the pinion gear meshes with two large gears respectively, and the two large gears The gears are arranged on two stirring shafts respectively, and the stirring shafts are supported on the support by pressure bearings. The two stirring shafts are arranged vertically and parallelly, and each stirring shaft is provided with 2-4 rows of stirring blades. It is a right-angled trapezoid, the right-angle side of the stirring blade is close to the stirring shaft and is set parallel to the stirring shaft, the short bottom edge of the stirring blade is set on the top, and the beveled side of each row of stirring blades is located on the same oblique line from top to bottom. Waist-shaped holes are arranged on the two stirring blades at the bottom of the center. Stir evenly, high efficiency, and save energy.
Description
技术领域 technical field
本发明涉及建筑机械技术领域,尤其是涉及一种立式砂浆搅拌机。 The invention relates to the technical field of construction machinery, in particular to a vertical mortar mixer.
背景技术 Background technique
砂浆搅拌机作为常用的建筑机械,广泛应用在各种工程建筑场地上,但是现有的砂浆搅拌机多为卧式搅拌机,搅拌轴水平设置,致使搅拌时,底部的物料不容易翻动起来,造成搅拌不均匀,或者出现底部沉料现象,结果造成砂浆中各成分比例远离预期。 As a commonly used construction machine, mortar mixers are widely used in various engineering construction sites. However, most of the existing mortar mixers are horizontal mixers, and the mixing shaft is set horizontally, so that the materials at the bottom are not easy to turn when mixing, resulting in poor mixing. Uniformity, or the phenomenon of sinking at the bottom, resulting in the ratio of the components in the mortar far from the expected.
发明内容 Contents of the invention
为了解决上述技术问题,本发明提供一种立式砂浆搅拌机。 In order to solve the above technical problems, the present invention provides a vertical mortar mixer.
本发明为了解决上述技术问题所采用的技术方案是:一种立式砂浆搅拌机,包括一个底部为弧面的搅拌箱,在搅拌箱的上端设有开口,开口上设有支架,支架上设有驱动装置,所述的驱动装置包括电机和设在电机输出轴上的小齿轮,所述的小齿轮与两个大齿轮分别相啮合,两个大齿轮分别设置在两根搅拌轴上,所述搅拌轴通过压力轴承支撑在所述的支架上,所述的两根搅拌轴竖直平行设置,在每根搅拌轴上均设有2-4列搅拌叶,每一列至少有两个搅拌叶,所述的搅拌叶均为直角梯形,搅拌叶的直角边靠近搅拌轴的中心轴线且与搅拌轴平行设置,搅拌叶的短底边居上设置,所述的每列搅拌叶的斜角边从上直至下位于同一条斜线上,两根搅拌轴从上端设置第一片搅拌叶的位置开始到搅拌轴的末端,呈上大下小的圆锥形;在所述的每一列搅拌叶中,位于最下端的两个搅拌叶上均设有中心线朝向搅拌轴中轴线倾斜的腰形孔。 The technical scheme adopted by the present invention in order to solve the above-mentioned technical problems is: a vertical mortar mixer, comprising a mixing box with a curved bottom, an opening is arranged at the upper end of the mixing box, a bracket is arranged on the opening, and a bracket is arranged on the bracket. Drive device, described drive device comprises motor and the pinion gear that is arranged on motor output shaft, and described pinion gear meshes with two big gears respectively, and two big gears are respectively arranged on two stirring shafts, and described The stirring shaft is supported on the support by a pressure bearing, the two stirring shafts are arranged vertically and parallelly, each stirring shaft is provided with 2-4 rows of stirring blades, each row has at least two stirring blades, The stirring blades are all right-angled trapezoids, the right-angled sides of the stirring blades are close to the central axis of the stirring shaft and arranged parallel to the stirring shaft, the short bottom edge of the stirring blades is arranged on the top, and the beveled sides of each row of stirring blades are from the Located on the same oblique line from top to bottom, the two stirring shafts start from the position where the first stirring blade is set at the upper end to the end of the stirring shaft, showing a conical shape with a large top and a small bottom; in each row of stirring blades, The two stirring blades located at the bottom are provided with waist-shaped holes whose centerlines are inclined toward the central axis of the stirring shaft.
进一步地,所述的每个腰形孔的面积为其所在搅拌叶面积的四分之一或五分之一。 Further, the area of each waist-shaped hole is one-fourth or one-fifth of the area of the stirring blade where it is located.
进一步地,所述的搅拌箱设置在一个底座上,在所述的底座上设有一根立柱,所述的电机一侧支撑在所述的立柱上。 Further, the mixing box is set on a base, and a column is arranged on the base, and one side of the motor is supported on the column.
进一步地,所述的底座底部设有四个万向轮,在所述底座的一侧设有驱动扶手,在所述的支架上还设有一个驱动装置保护罩。 Further, four universal wheels are provided at the bottom of the base, a driving handrail is provided on one side of the base, and a driving device protective cover is also provided on the support.
有益效果: Beneficial effect:
根据本发明,在搅拌箱的上方设置驱动装置,同时驱动两根竖直设置的搅拌轴带动搅拌叶进行搅拌,所述的搅拌叶设置成梯形,而且 梯形搅拌叶短底边居上设置,使位于同列中的多个搅拌叶的斜边在同一条斜线上,在位于下方的搅拌叶片上设置腰形孔,这样在底部设置较长的搅拌叶以保证搅动较大的区域,而上部设置较短的搅拌叶在进行搅拌的同时可以借助下部砂浆翻动上来的惯性实现更大的搅拌区域。本发明在提高搅拌效率和搅拌均匀性的情况下,还可以节约材料和能耗。 According to the present invention, a driving device is arranged above the stirring box, and simultaneously drives two vertically arranged stirring shafts to drive the stirring blades for stirring. The hypotenuses of multiple stirring blades in the same row are on the same oblique line, and waist-shaped holes are set on the stirring blades located below, so that the longer stirring blades are set at the bottom to ensure a larger area of stirring, while the upper ones are set The shorter mixing blades can use the inertia of the lower mortar to achieve a larger mixing area while stirring. The present invention can also save materials and energy consumption under the condition of improving stirring efficiency and stirring uniformity.
上大下小的锥状搅拌轴可保证搅拌轴根部足够的搅拌强度,从而提高本发明的可靠性和使用寿命。 The conical stirring shaft with a large top and a small bottom can ensure sufficient stirring strength at the root of the stirring shaft, thereby improving the reliability and service life of the present invention.
另外由于搅拌箱底部设置成弧面,易于清洗,并且设有万向轮,便于移动,可提高 其利用率。 In addition, since the bottom of the mixing box is set as a curved surface, it is easy to clean, and it is equipped with universal wheels, which is easy to move and can improve its utilization rate.
下面结合附图和具体实施方式对本发明做进一步具体详细的说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
图2为图1的左侧视图。 Fig. 2 is a left side view of Fig. 1 .
图中,1、万向轮,2、底座,3、搅拌箱,4、驱动扶手,5、搅拌叶,6、搅拌轴,7、压力轴承,8、腰形孔,9、大齿轮,10、电机,11、小齿轮,12、支架,13、出料口,14、排污口,15、立柱,16、驱动装置保护罩。 In the figure, 1. Universal wheel, 2. Base, 3. Stirring box, 4. Driving armrest, 5. Stirring blade, 6. Stirring shaft, 7. Pressure bearing, 8. Waist-shaped hole, 9. Large gear, 10 , motor, 11, pinion, 12, bracket, 13, discharge port, 14, sewage outlet, 15, column, 16, protective cover of driving device.
具体实施方式 Detailed ways
如图所示,一种砂浆搅拌机,包括一个搅拌箱3,搅拌箱的底部设计为弧面,从而便于清洗。 As shown in the figure, a mortar mixer includes a mixing box 3, and the bottom of the mixing box is designed as an arc surface, so as to facilitate cleaning.
在搅拌箱3的上端设有开口,在搅拌箱3的下部设有出料口13和排污口14. The upper end of the mixing box 3 is provided with an opening, and the lower part of the mixing box 3 is provided with a discharge port 13 and a sewage outlet 14.
在搅拌箱3的开口上设有支架12,支架12上设有驱动装置,所述的驱动装置包括电机10和设在电机输出轴上的小齿轮11。 A support 12 is provided on the opening of the stirring box 3, and a drive device is provided on the support 12, and the drive device includes a motor 10 and a pinion 11 arranged on the output shaft of the motor.
所述的小齿轮11与两个大齿轮9分别相啮合,两个大齿轮9分别设置在两根搅拌轴6上,所述搅拌轴6通过压力轴承7支撑在所述的支架12上,两根搅拌轴竖直平行设置,在每根搅拌轴上均设有2-4列搅拌叶5,且每一列至少有两个搅拌叶。 The pinion 11 is meshed with two large gears 9 respectively, and the two large gears 9 are respectively arranged on two stirring shafts 6, and the stirring shaft 6 is supported on the support 12 through the pressure bearing 7, and the two large gears 9 are respectively arranged on the two stirring shafts 6. The stirring shafts are vertically arranged in parallel, and each stirring shaft is provided with 2-4 rows of stirring blades 5, and each row has at least two stirring blades.
两根搅拌轴上设置的搅拌叶列数相同,每一列的个数也相同。 The number of rows of stirring blades arranged on the two stirring shafts is the same, and the number of each row is also the same.
所述的搅拌叶均为直角梯形,搅拌叶的直角边靠近搅拌轴的中心轴线且与搅拌轴平行设置,搅拌叶的短底边居上设置,所述的每列搅拌叶的斜角边从上直至下位于同一条斜线上,也就是说,同一列中的多个搅拌叶的正投影的斜边位于同一条斜线上。 The stirring blades are all right-angled trapezoids, the right-angled sides of the stirring blades are close to the central axis of the stirring shaft and arranged parallel to the stirring shaft, the short bottom edge of the stirring blades is arranged on the top, and the beveled sides of each row of stirring blades are from the From top to bottom lie on the same oblique line, that is to say, the hypotenuses of the orthographic projections of multiple stirring blades in the same column are located on the same oblique line.
两根搅拌轴从上端设置第一片搅拌叶的位置开始到搅拌轴的末端,呈上大下小的圆锥形。 The two stirring shafts start from the position where the first stirring blade is set at the upper end to the end of the stirring shaft, and are conical in shape with a large top and a small bottom.
本实施例,每根搅拌轴上均设有两列搅拌叶, 两列搅拌叶相对于搅拌轴中心线对称设置,每一列包含四个搅拌叶。每一列搅拌叶中,位于最下端的两个搅拌叶上均设有中心线朝向搅拌轴中轴线倾斜的腰形孔8。 In this embodiment, each stirring shaft is provided with two rows of stirring blades, the two rows of stirring blades are arranged symmetrically with respect to the center line of the stirring shaft, and each row contains four stirring blades. In each row of stirring blades, the two bottommost stirring blades are provided with a waist-shaped hole 8 whose center line is inclined toward the central axis of the stirring shaft.
这样当电机如图示相应箭头方向旋转时,两个大齿轮9带动两根搅拌轴朝与电机10旋转方向相反的方向转动,从而搅动砂浆,两个搅拌轴合力,可搅动更多的物料。 In this way, when the motor rotates in the direction of the corresponding arrow as shown in the figure, the two large gears 9 drive the two stirring shafts to rotate in the direction opposite to the direction of rotation of the motor 10, thereby stirring the mortar. The combined force of the two stirring shafts can stir more materials.
腰形孔8可降低搅拌过程中的阻力,增进搅拌效果。 The waist-shaped hole 8 can reduce the resistance during the stirring process and improve the stirring effect.
为了在保证搅拌效果的情况下,还能保证搅拌叶自身的强度, 所述的每个腰形孔的面积优选为其所在搅拌叶面积的四分之一或五分之一 In order to ensure the strength of the stirring blade itself while ensuring the stirring effect, the area of each waist-shaped hole is preferably 1/4 or 1/5 of the area of the stirring blade where it is located
所述的搅拌箱3设置在一个底座2上,在所述的底座2上设有一根立柱15,所述的电机10一侧支撑在所述的立柱15上。 The mixing box 3 is arranged on a base 2, and a column 15 is arranged on the base 2, and one side of the motor 10 is supported on the column 15.
所述的底座2底部设有四个万向轮1,在所述底座2的一侧设有驱动扶手4。这样的结构可方便移动,增加了本发明的使用便利性。 The bottom of the base 2 is provided with four universal wheels 1 , and a driving handrail 4 is provided on one side of the base 2 . Such a structure can be moved conveniently, which increases the convenience of use of the present invention.
为了对驱动装置进行防尘防雨保护,在所述的支架上还设有一个驱动装置保护罩16。 In order to protect the driving device from dust and rain, a driving device protective cover 16 is also provided on the support.
Claims (4)
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CN201510198900.6A CN104827570B (en) | 2015-04-24 | 2015-04-24 | A kind of vertical mortar mixer |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109129907A (en) * | 2017-06-16 | 2019-01-04 | 安徽华野工程建设有限公司 | A kind of concrete high-efficiency blender in construction site |
CN110642419A (en) * | 2019-09-23 | 2020-01-03 | 江苏恒业纺织有限公司 | Water storage device for water jet loom |
CN111716537A (en) * | 2020-06-10 | 2020-09-29 | 王起 | Concrete mixing device is used in road and bridge construction |
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