CN104821474B - A kind of electric rotary connector - Google Patents
A kind of electric rotary connector Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及基本电元器件,尤其涉及一种电旋转连接器。The invention relates to basic electrical components, in particular to an electrical rotary connector.
背景技术Background technique
随着电力和通讯设备的迅速发展,电连接器的应用越来越广泛。电旋转连接器作为一种可以实现旋转导电连接的连接器具有十分重要的作用。授权公告号为CN20171177U、授权公告日为2011.03.30的中国实用新型专利公开了一种方便维修的电旋转连接器,这种电旋转连接器包括连接器本体,连接器本体上固定有轴向间隔设置的支撑装置,两个支撑装置通过轴向延伸的桥接梁即支架连接件连接,两个支架连接件的中间位置设有滑环组件即滑环轴套以及其上设置的电滑环,支撑装置转动装配在滑环组件上,其中支架连接件为具有轴向延伸的方孔的板状结构,支架连接件上连接有电刷支架,电刷支架上焊接有左右电刷,左右电刷在上下方向上构成口径逐渐变大的扩口结构,电刷支架上的电刷穿过支架连接件上的方孔与电滑环相切以实现与电滑环的滑动接触配合,考虑到整个连接器的体积,支架连接件上的方孔宽度较窄并小于左右电刷的最大张角,在将电刷支架通过支架连接件安装在连接器本体上时,需要将两个电刷的最大张角位置向相互靠近的方向挤压而时两个电刷的张角位置之间的距离小于方孔的宽度才能将电刷穿过支架连接件上的方孔,这样电刷由于挤压会发生一定的变形,导致装配后电刷与电滑环的接触角度无法保证,接触的正压力无法保证,电滑环旋转时电刷与电滑环之间的摩擦力大小不能准确计算,电滑环的总的旋转扭矩无法保证,给电旋转连接器的使用造成较大影响,也降低了电旋转连接器的使用寿命。With the rapid development of electric power and communication equipment, the application of electrical connectors is becoming more and more extensive. The electrical rotary connector plays a very important role as a connector that can realize rotary conductive connection. The Chinese utility model patent with the authorized announcement number CN20171177U and the authorized announcement date of 2011.03.30 discloses an electric rotary connector that is convenient for maintenance. This electric rotary connector includes a connector body on which an axial interval is fixed. The supporting device is provided, and the two supporting devices are connected by an axially extending bridging beam, that is, a bracket connector. The middle position of the two bracket connectors is provided with a slip ring assembly, that is, a slip ring bushing and an electric slip ring arranged on it, to support The device is rotatably assembled on the slip ring assembly, wherein the bracket connector is a plate-shaped structure with an axially extending square hole. The bracket connector is connected with a brush bracket, and the left and right brushes are welded on the brush bracket. A flaring structure with a gradually larger diameter is formed in the up and down direction. The brush on the brush bracket passes through the square hole on the bracket connector and is tangent to the electric slip ring to achieve sliding contact with the electric slip ring. Considering the entire connection Due to the volume of the connector, the width of the square hole on the bracket connector is narrow and smaller than the maximum opening angle of the left and right brushes. When installing the brush bracket on the connector body through the bracket connector, the maximum opening angle of the two brushes needs to be adjusted. When the angular positions are squeezed toward each other and the distance between the angular positions of the two brushes is smaller than the width of the square hole, the brush can pass through the square hole on the bracket connector, so that the brush will be squeezed due to extrusion. Due to certain deformation, the contact angle between the brush and the slip ring after assembly cannot be guaranteed, the positive contact pressure cannot be guaranteed, and the friction between the brush and the slip ring cannot be accurately calculated when the slip ring rotates. The total rotational torque cannot be guaranteed, which has a great impact on the use of the electric rotary connector and reduces the service life of the electric rotary connector.
发明内容Contents of the invention
本发明的目的在于提供一种在电刷支架通过支架连接件安装在连接器本体上时不需要挤压电刷的电旋转连接器。The object of the present invention is to provide an electric rotary connector which does not need to squeeze the brushes when the brush holder is installed on the connector body through the holder connector.
本发明的电刷安装结构采用如下技术方案:一种电旋转连接器,包括电刷安装结构,所述电刷安装结构包括电刷支架和支架连接件,所述电刷支架上设有左、右电刷,左、右电刷共同围成在上下方向上口径逐渐变大的扩口结构,所述支架连接件包括左右分体设置的用于从左电刷左侧由左至右或者从左电刷上侧由下至上装配在所述电刷支架上的左连接件和用于从右电刷右侧由右至左或者从右电刷上侧由下至上装配在所述电刷支架上的右连接件,左、右连接件上还分别设有用于与连接器本体固定连接的固定安装结构。The brush mounting structure of the present invention adopts the following technical scheme: an electric rotary connector, including a brush mounting structure, the brush mounting structure includes a brush bracket and a bracket connector, and the brush bracket is provided with left, The right brush, the left and right brushes together form a flared structure with a diameter gradually increasing in the up and down direction. The upper side of the left brush is assembled on the brush bracket from bottom to top, and the left connecting piece is used to assemble from the right side of the right brush from right to left or from the upper side of the right brush to the brush bracket from bottom to top. The right connector on the top, the left and right connectors are respectively provided with fixed installation structures for fixed connection with the connector body.
所述左、右连接件分别包括上、下连接平台,固定安装结构设置于下连接平台上,上下两个连接平台通过平台连接段连接。The left and right connectors respectively include an upper and a lower connecting platform, the fixed installation structure is arranged on the lower connecting platform, and the upper and lower connecting platforms are connected by a platform connecting section.
所述左连接件的上连接平台位于下连接平台的右侧,所述右连接件的上连接平台位于下连接平台的左侧。The upper connecting platform of the left connecting part is located on the right side of the lower connecting platform, and the upper connecting platform of the right connecting part is located on the left side of the lower connecting platform.
所述固定安装结构为设于下连接平台上的螺钉连接孔和与螺钉连接孔适配的连接螺钉。The fixed installation structure is a screw connection hole arranged on the lower connection platform and a connection screw adapted to the screw connection hole.
本发明的电刷安装结构的支架连接件包括左右分体设置的左连接件和右连接件,左连接件从左电刷左侧由左至右或者从左电刷上侧由下至上装配在电刷支架上,右连接件从右电刷右侧由右至左或者从右电刷上侧由下至上装配在电刷支架上,这样不需要挤压设在电刷支架上的左右电刷,在安装过程中不会导致左右电刷变形,也就不会造成现有技术中因为电刷变形所造成的诸多问题和缺陷,提高了电旋转连接器的质量和使用寿命。The bracket connecting piece of the brush installation structure of the present invention includes a left connecting piece and a right connecting piece arranged separately on the left and right sides, and the left connecting piece is assembled from the left side of the left brush from left to right or from the upper side of the left brush from bottom to top On the brush bracket, the right connector is assembled on the brush bracket from the right side of the right brush from right to left or from the upper side of the right brush from bottom to top, so that there is no need to squeeze the left and right brushes on the brush bracket , the deformation of the left and right brushes will not be caused during the installation process, and many problems and defects caused by the deformation of the brushes in the prior art will not be caused, which improves the quality and service life of the electric rotary connector.
附图说明Description of drawings
图1为本发明的电刷安装结构实施例一的结构示意图;Fig. 1 is a structural schematic diagram of Embodiment 1 of a brush installation structure of the present invention;
图2为本发明的电刷安装结构与连接器本体的连接结构示意图;Fig. 2 is a schematic diagram of the connection structure between the brush installation structure and the connector body of the present invention;
图3为本发明的电旋转连接器的横截面示意图。Fig. 3 is a schematic cross-sectional view of the electrical rotary connector of the present invention.
具体实施方式detailed description
本发明的电旋转连接器的实施例一:如图1-3所示,包括连接器本体1,连接器本体1上设有固定座10,固定座10为圆柱筒状结构并套设在外套筒8内,固定座10的内部空间用于供滑环组件插入并实现滑环组件和固定座的转动配合,其中,滑环组件包括旋转轴9、套设于旋转轴9外的导电环6以及轴向间隔设于导向环6外周的绝缘环5,固定座10的圆周侧壁上均匀具有两个轴向延伸的让位长孔,两个让位长孔之间的间隔形成电刷支架固定座2,电刷支架固定座2上固定有电刷安装结构,电刷安装结构对应于让位长孔位置装配在电刷支架固定座上,即安装于两个电刷支架固定座之间,电刷安装结构包括电刷支架4、焊接在电刷支架4上的电刷5以及用于将电刷支架固定连接在电刷支架固定座2上的支架连接件3,电刷5包括左、右电刷,左、右电刷共同围成在上下方向上口径逐渐变大的在使用时朝向滑环组件的扩口结构,支架连接件3包括左右分体设置的左、右连接件,其中,左连接件用于从左电刷左侧由左至右装配在电刷支架4上,右连接件用于从右电刷右侧由右至左装配在电刷支架4上,左、右连接件上还分别设有用于与连接器本体固定连接的固定安装结构,如图1-2所示,左、右连接件分别包括位于连接件两端的上、下连接平台,左、右连接件分别通过上连接平台连接在电刷支架的边缘位置,其中,上连接平台上设有垂直于电刷支架的连接孔,并通过连接螺钉连接,左、右连接件分别通过下连接平台连接在电刷支架固定座的边缘位置,上下连接平台的相互平行且通过平台连接段连接,平台连接段具有弯折结构以使左连接件的上连接平台位于下连接平台的右侧且右连接件的上连接平台位于下连接平台的左侧,这样左、右连接件能够适应滑环组件的外周面和外套筒8的内周面所围成的环形空间,左、右连接件的弯折结构也减小了外套筒的内径尺寸,减小整个电旋转连接器的体积,电刷支架的宽度方向的一侧边缘在轴向方向上通过多个连接件与电刷支架固定座连接,提高了电刷支架和电刷支架固定座之间的连接强度,本实施例中,左、右连接件上分别设有螺钉连接孔并通过螺钉连接孔与电刷支架固定座连接,即固定安装结构为螺钉连接孔,这样在使用时方便拆装,结构简单便于制造。Embodiment 1 of the electric rotary connector of the present invention: as shown in Fig. 1-3, it includes a connector body 1, on which a fixing seat 10 is arranged, and the fixing seat 10 is a cylindrical structure and is sheathed in an outer casing. Inside the cylinder 8, the internal space of the fixed seat 10 is used for inserting the slip ring assembly and realizing the rotational fit between the slip ring assembly and the fixed seat, wherein the slip ring assembly includes a rotating shaft 9 and a conductive ring 6 sleeved outside the rotating shaft 9 And the insulating ring 5 arranged at the outer periphery of the guide ring 6 at axial intervals, the circumferential side wall of the fixing seat 10 has two axially extending long holes for making way, and the interval between the two long holes for making way forms a brush holder The fixing seat 2, the brush bracket fixing seat 2 is fixed with a brush installation structure, and the brush installation structure is assembled on the brush bracket fixing seat corresponding to the position of the long hole for giving way, that is, it is installed between two brush bracket fixing seats The brush installation structure includes a brush bracket 4, a brush 5 welded on the brush bracket 4, and a bracket connector 3 for fixing the brush bracket to the brush bracket fixing seat 2. The brush 5 includes a left , the right brush, and the left and right brushes together form a flaring structure that gradually increases in diameter in the up and down direction and faces the slip ring assembly during use. The bracket connector 3 includes left and right connectors that are arranged in separate parts. Among them, the left connecting piece is used to assemble on the brush bracket 4 from left to right from the left side of the left brush, and the right connecting piece is used to assemble on the brush bracket 4 from right to left from the right side of the right brush. The right connector is also provided with a fixed installation structure for fixed connection with the connector body. As shown in Figure 1-2, the left and right connectors respectively include upper and lower connection platforms located at both ends of the connector. The parts are respectively connected to the edge position of the brush bracket through the upper connecting platform, wherein, the upper connecting platform is provided with a connecting hole perpendicular to the brush bracket, and connected by connecting screws, and the left and right connecting parts are connected respectively through the lower connecting platform. The edge position of the brush bracket fixing seat, the upper and lower connecting platforms are parallel to each other and connected by the platform connecting section. The platform connecting section has a bent structure so that the upper connecting platform of the left connecting piece is located on the right side of the lower connecting platform and the connecting piece of the right connecting piece The upper connection platform is located on the left side of the lower connection platform, so that the left and right connectors can adapt to the annular space surrounded by the outer peripheral surface of the slip ring assembly and the inner peripheral surface of the outer sleeve 8, and the bending structure of the left and right connectors The inner diameter of the outer sleeve is also reduced, reducing the volume of the entire electric rotary connector. One side edge of the brush holder in the width direction is connected to the brush holder fixing seat through a plurality of connecting pieces in the axial direction, improving The connection strength between the brush bracket and the brush bracket fixing seat is improved. In this embodiment, the left and right connectors are respectively provided with screw connection holes and are connected to the brush bracket fixing seat through the screw connection holes, that is, the fixed installation structure It is a screw connection hole, which is convenient for disassembly and assembly during use, and has a simple structure and is convenient for manufacture.
左、右电刷分别包括在轴向方向上间隔设置的一个以上电刷单体,左、右电刷通过靠近滑环组件的一端与滑环组件的导电环6转动滑动配合,每个电刷单体分别位于两个相邻绝缘环5之间,其中,两个电刷支架固定座的相邻边缘之间的距离大于左右两组电刷的最大张角且大于滑环组件的最大直径。The left and right brushes respectively include more than one brush unit arranged at intervals in the axial direction, and the left and right brushes rotate and slide with the conductive ring 6 of the slip ring assembly through one end close to the slip ring assembly. The monomers are respectively located between two adjacent insulating rings 5 , wherein the distance between the adjacent edges of the two brush bracket fixing seats is larger than the maximum opening angle of the left and right two sets of brushes and larger than the maximum diameter of the slip ring assembly.
本发明的电旋转连接器在装配时,首先将电刷5焊接在电刷支架4上,然后在电刷支架4的宽度方向的边缘位置分别连接左、右连接件,其中在连接左连接件时,将左连接件从左电刷左侧由左至右或者从左电刷上侧由下至上靠近电刷支架并将其连接在电刷支架上,在连接右连接件时,将右连接件从右电刷右侧由右至左或者从右电刷上侧由下至上靠近电刷支架移动并将其连接在电刷支架上,最后将左、右连接件依次对应连接在电刷支架固定座上即可,左、右连接件具有用于适应外套筒和滑环组件所围成的环状空间的弯折结构,连接在电刷支架两侧的连接件也形成了朝向滑环组件的扩口结构,该扩口结构的张角大于左右两组电刷的最大张角,同时,两个电刷支架固定座相邻边缘之间的距离大于左右两组电刷的最大张角,这样在将连接件连接在电刷支架固定座上时,有足够的让位空间供电刷径向靠近滑环组件并与滑环组件上的导电环接触,而不需要分别向相互靠近的方向挤压左右两组电刷,也就不会造成现有技术的电旋转连接器电刷在安装时挤压变形所产生的问题,保证了电旋转连接器的质量和使用寿命,采用连接件将电刷支架和电刷支架固定座连接起来也便于后期的拆卸和维修,使用起来比较灵活。When the electric rotary connector of the present invention is assembled, the brush 5 is first welded on the brush bracket 4, and then the left and right connectors are respectively connected at the edge positions of the brush bracket 4 in the width direction, wherein the left connector is connected When connecting the left connecting piece from the left side of the left brush from left to right or from the upper side of the left brush from bottom to top close to the brush bracket and connect it to the brush bracket. The parts move from the right side of the right brush from right to left or from the upper side of the right brush from bottom to top to approach the brush bracket and connect it to the brush bracket, and finally connect the left and right connecting parts to the brush bracket in turn. Just on the fixed seat, the left and right connectors have a bending structure for adapting to the annular space surrounded by the outer sleeve and the slip ring assembly, and the connectors connected on both sides of the brush bracket also form a direction toward the slip ring. The flared structure of the component, the opening angle of the flared structure is greater than the maximum opening angle of the left and right two sets of brushes, and at the same time, the distance between the adjacent edges of the two brush bracket fixing seats is greater than the maximum opening angle of the left and right sets of brushes , so that when the connector is connected to the brush bracket holder, there is enough space for the power brush to approach the slip ring assembly radially and contact the conductive ring on the slip ring assembly, without the need to approach each other Extruding the two sets of brushes on the left and right will not cause the problems caused by extrusion deformation of the electric rotary connector brushes in the prior art during installation, ensuring the quality and service life of the electric rotary connector. The connection of the brush bracket and the brush bracket fixing seat is also convenient for later disassembly and maintenance, and it is more flexible to use.
本发明的电旋转连接器的实施例二:与实施例一的不同之处在于,左右连接件上没有设置连接平台,而在连接平台的位置处分别设有连接卡槽,相应的电刷支架和电刷支架固定座上分别设有与连接卡槽卡接配合的卡扣,此时固定安装结构为与卡扣配合的卡槽。Embodiment 2 of the electric rotary connector of the present invention: the difference from Embodiment 1 is that there is no connection platform on the left and right connectors, but connection slots are respectively provided at the positions of the connection platforms, and the corresponding brush brackets Buckles that snap fit with the connecting slots are respectively provided on the fixing seat of the brush bracket and the brush bracket. At this time, the fixed installation structure is a slot that fits with the buckles.
本发明的电旋转连接器的实施例三:与实施例一的不同之处在于,平台连接段为弧形板,弧形板的圆心朝向滑环组件方向。Embodiment 3 of the electrical rotary connector of the present invention: the difference from Embodiment 1 is that the connecting section of the platform is an arc-shaped plate, and the center of the arc-shaped plate faces the direction of the slip ring assembly.
本发明的电旋转连接器的实施例四:与实施例一的不同之处在于,平台连接段为平行于电刷的倾斜设置的直线型连接板。Embodiment 4 of the electrical rotary connector of the present invention: the difference from Embodiment 1 is that the platform connection section is a linear connection plate arranged obliquely parallel to the brush.
本发明的电旋转连接器的实施例五:与实施例一的不同之处在于,平台连接段为水平延伸的板状结构。Embodiment 5 of the electrical rotary connector of the present invention: the difference from Embodiment 1 lies in that the platform connecting section is a plate-like structure extending horizontally.
本发明的电旋转连接器的实施例六:与实施例一的不同之处在于,固定安装结构为设于下连接平台上的与电刷支架固定座焊接的焊接面。Embodiment 6 of the electrical rotary connector of the present invention: the difference from Embodiment 1 is that the fixed installation structure is a welding surface on the lower connection platform that is welded to the brush bracket fixing seat.
本发明的电旋转连接器的实施例七:与实施例一的不同之处在于,连接器本体上设有轴向延伸的保护瓦,支架连接件连接在连接器本体的保护瓦上。Embodiment 7 of the electrical rotary connector of the present invention: the difference from Embodiment 1 is that the connector body is provided with an axially extending protective shoe, and the bracket connector is connected to the protective shoe of the connector body.
本发明的电旋转连接器在装配过程中不需要对电刷进行挤压按捏,在安装完成后能够保持其原有的弹性和形状,能够与电滑环完美配合,保证了电滑环的旋转扭矩,提高了使用寿命和导电连接效果。The electrical rotary connector of the present invention does not need to squeeze and pinch the brushes during the assembly process, and can maintain its original elasticity and shape after the installation is completed, and can perfectly cooperate with the electric slip ring, ensuring the smoothness of the electric slip ring. Rotational torque, increased service life and conductive connection.
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| CN201510214859.7A CN104821474B (en) | 2015-04-30 | 2015-04-30 | A kind of electric rotary connector |
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|---|---|---|---|---|
| CN107069366B (en) * | 2017-03-22 | 2019-07-26 | 中航光电科技股份有限公司 | An electric rotary connector |
| CN107104341B (en) * | 2017-03-30 | 2019-07-23 | 中航光电科技股份有限公司 | An electric rotary connector |
| CN113422270B (en) * | 2021-06-29 | 2022-05-13 | 中航光电科技股份有限公司 | A compartment electric rotary connector |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10158381B4 (en) * | 2001-11-28 | 2005-01-05 | Stemmann-Technik Gmbh | A slip ring transmission |
| EP1610424A1 (en) * | 2004-06-17 | 2005-12-28 | Stemmann-Technik GmbH | Brush spring for slip-ring current collector |
| CN201191701Y (en) * | 2008-04-17 | 2009-02-04 | 中国电子科技集团公司第二十三研究所 | Electric slip ring component |
| CN201781177U (en) * | 2010-07-15 | 2011-03-30 | 中航光电科技股份有限公司 | Maintenance-convenient electric rotary connector |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8836198B2 (en) * | 2011-09-07 | 2014-09-16 | Taiwan Long Hawn Enterprise Co. | Brush holder of slip ring |
-
2015
- 2015-04-30 CN CN201510214859.7A patent/CN104821474B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10158381B4 (en) * | 2001-11-28 | 2005-01-05 | Stemmann-Technik Gmbh | A slip ring transmission |
| EP1610424A1 (en) * | 2004-06-17 | 2005-12-28 | Stemmann-Technik GmbH | Brush spring for slip-ring current collector |
| CN201191701Y (en) * | 2008-04-17 | 2009-02-04 | 中国电子科技集团公司第二十三研究所 | Electric slip ring component |
| CN201781177U (en) * | 2010-07-15 | 2011-03-30 | 中航光电科技股份有限公司 | Maintenance-convenient electric rotary connector |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104821474A (en) | 2015-08-05 |
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